Reciprocating washing device for cylinder mould of cylinder paper machine

By designing the round mesh paper machine mesh cage reciprocating washing device, the surface of the mesh cage is cleaned by the combination of brushes and water spray components, the problems of inconvenient cleaning and poor cleaning effects are solved, and efficient cleaning effects and economic benefits are achieved.

CN223088179UActive Publication Date: 2025-07-11DANGYANG CITY JINZHUANG CHEM IND CO LTD
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Patent Information

Application Number
CN202422331102.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-11
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing paper machine mesh cage cleaning device has complex structure, high cost and poor cleaning effect, which affects the quality of paper and equipment life.

Method used

A circular mesh paper machine mesh cage reciprocating washing device is designed, including a fixing frame, a roof plate, a driving unit and a cleaning plate. The surface of the mesh cage is cleaned by brushes and water spray components. The driving unit drives the cleaning plate to reciprocate along the axis of the mesh cage, and the water spray component flushes the side walls of the mesh cage.

Benefits of technology

It improves the cleanliness of the mesh cage, reduces paper diseases, maintains consistency in paper quality, extends the service life of the equipment, reduces operating costs and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223088179U_ABST
Patent Text Reader

Abstract

The utility model provides a cylinder mould reciprocating washing device of a cylinder paper machine, which comprises a fixing frame arranged on one side of a supporting frame, a cylinder mould is rotatably supported on the supporting frame, a top plate is arranged on the upper side of the fixing frame in a sliding mode, a driving unit and a cleaning plate are arranged on the top plate, and the driving unit is used for driving the cleaning plate to reciprocate along the axis of the cylinder mould. A brush is arranged on one side of the cleaning plate, and the end of the brush is attached to the surface of the mesh cage. The net cage cleaning device is compact in structure and ingenious in design, the net cage cleaning efficiency can be greatly improved, and it is guaranteed that the net cage is in a stable working state.
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Description

Technical Field

[0001] The utility model relates to the technical field of papermaking tools, in particular to a reciprocating washing device for a cylinder papermaking machine cage. Background Art

[0002] During the papermaking process, impurities in the pulp may adhere to the cage, affecting the quality of the paper. Therefore, it is necessary to clean the cage regularly. Cleaning is carried out to ensure the cleanliness of the cage surface and prepare for the formation of the next paper sheet. Reciprocating washing can improve the cleanliness of the cage, reduce paper defects such as spots or stains, and help maintain the consistency and quality of the paper. In addition, regular and effective cage cleaning can extend the service life of the equipment and improve production efficiency. Chinese patent document CN 112411243 A discloses a self-cleaning method for a papermaking cage, but the cleaning device involved in this solution has a relatively complex structure and high usage cost; Chinese patent document CN 202401337 U discloses a cleaning device for a cylinder papermaking machine, but the cleaning effect of this device is limited and there are defects in use, which needs to be improved. Summary of the Utility Model

[0003] The utility model provides a reciprocating washing device for a cylinder papermaking machine cage, which solves the problems of inconvenient cleaning, poor cleaning effect and high usage cost of the papermaking machine cage.

[0004] To solve the above technical problems, the technical solution adopted by the utility model is: a reciprocating washing device for a cylinder papermaking machine cage, including a fixed frame arranged on one side of a support frame. A cage is rotatably supported on the support frame. A top plate is slidably arranged on the upper side of the fixed frame. A driving unit and a cleaning plate are arranged on the top plate. The driving unit is used to drive the cleaning plate to reciprocate along the axis of the cage. A brush is arranged on one side of the cleaning plate, and the end of the brush is attached to the surface of the cage.

[0005] In a preferred solution, the fixed frame includes a bottom plate, and sleeves are respectively arranged on both sides of the bottom plate. The top plate includes sliding columns arranged on both sides, and the sliding columns are inserted into the sleeves.

[0006] In a preferred solution, a plurality of first through holes and second through holes are respectively arranged on the sleeves and the sliding columns. An insertion rod is inserted through the first through hole and the second through hole, and limit pins are also inserted on both sides of the insertion rod.

[0007] In a preferred solution, the top plate includes a first pick plate and a second pick plate. The driving unit is arranged on the first pick plate. A water tank is detachably arranged on the second pick plate. A water spraying assembly is also arranged in the cleaning plate, and the water spraying assembly is used to spray the side wall of the cage with water in the water tank.

[0008] In a preferred solution, both sides of the first pick plate and the second pick plate are fixed to the top plate through rib plates.

[0009] In a preferred embodiment, an oblong hole is provided through the top plate. On the other side of the cleaning plate, two first mounting rods are arranged in parallel. The first mounting rods are inserted into the oblong holes, and the first mounting rods are connected to the top plate through first lock nuts. One side of the cleaning plate is hinged to the driving unit.

[0010] In a preferred embodiment, the driving unit includes a motor and an output shaft. A turntable is sleeved on the output shaft. One side of the connecting rod is hinged to the turntable through a first shaft rod, and the other side of the connecting rod is hinged to the cleaning plate through a second shaft rod. A step is provided on the cleaning plate, and the second shaft rod is inserted into the step.

[0011] In a preferred embodiment, a groove is provided in the middle of the cleaning plate. A plurality of brushes are evenly distributed outside the groove. The water spraying assembly is located in the groove. The water spraying assembly includes two straight plates arranged in parallel. A plurality of water spray pipes are provided along the axis on the straight plates. The water spray pipes are inclined to one side, and the directions of the water spray pipes on the two straight plates are opposite.

[0012] In a preferred embodiment, a third through hole, a fourth through hole and a fifth through hole are provided through the groove. Two second mounting rods are provided outside the straight plate. The second mounting rods are inserted into the third through holes, and the second mounting rods are connected to the cleaning plate through second lock nuts. A water inlet pipe is provided at the middle position of the straight plate. The two water inlet pipes are respectively inserted into the fourth through hole and the fifth through hole, and the water inlet pipes are connected to the water tank.

[0013] In a preferred embodiment, the water tank includes a main water pipe. One end of the main water pipe is connected with a pressurization chamber. The two sides of the pressurization chamber are respectively connected to the two water inlet pipes through branch water pipes.

[0014] The beneficial effects of the present utility model are as follows: By installing the top plate on the fixing frame, it can be adjusted according to the height of the cage on the support frame. At the same time, the brushes on the cleaning plate can be attached to the outside of the cage. When the cage rotates, the driving unit drives the cleaning plate to move reciprocally, so as to clean the stains on the cage. At the same time, a water tank is also provided outside the top plate. A water pump is arranged in the water tank. The water pump flushes the outside of the cage through the water spraying assembly with the water in the water tank, improving the cleaning efficiency. The overall operation is convenient, the use effect is good, and it has good economic benefits. Description of the Drawings

[0015] The following further describes the present utility model in conjunction with the drawings and embodiments:

[0016] Figure 1 is a schematic diagram of the present utility model Figure 1 ;

[0017] Figure 2 is Figure 1 the top view schematic diagram of

[0018] Figure 3 is Figure 1 the right view schematic diagram of

[0019] Figure 4 is Figure 1 the front view schematic diagram;

[0020] Figure 5 is the schematic Figure 2 ;

[0021] Figure 6 is the schematic diagram of the mounting top plate and cleaning plate structure of the utility model;

[0022] Figure 7 is Figure 6 the explosion structure schematic Figure 1 ;

[0023] Figure 8 is Figure 6 the explosion structure schematic Figure 2 ;

[0024] Figure 9 is Figure 7 the explosion structure schematic of the cleaning plate, water spraying assembly and water tank Figure 1 ;

[0025] Figure 10 is Figure 7 the explosion structure schematic of the cleaning plate, water spraying assembly and water tank Figure 1 ;

[0026] Figure 11 is the schematic diagram of the cleaning plate structure of the utility model.

[0027] In the figure: wire cage 1; support frame 2; fixing frame 3; bottom plate 301; sleeve 302; first through hole 303; insertion rod 304; limit pin 305; top plate 4; first picking plate 401; second picking plate 402; sliding column 403; second through hole 404; rib plate 405; waist-shaped round hole 406; drive unit 5; motor 501; output shaft 502; turntable 503; first shaft rod 504; connecting rod 505; second shaft rod 506; cleaning plate 6; brush 601; groove 602; step 603; first mounting rod 604; first lock nut 605; third through hole 606; fourth through hole 607; fifth through hole 608; water tank 7; main water pipe 701; pressurization chamber 702; branch water pipe 703; water spraying assembly 8; straight plate 801; water spraying pipe 802; water inlet pipe 803; second mounting rod 804; second lock nut 805. Specific embodiments

[0028] As Figures 1-5In a reciprocating washing device for a cylinder paper machine cage, it includes a fixed frame 3 arranged on one side of a support frame 2. A cage 1 is rotatably supported on the support frame 2. A top plate 4 is slidably arranged on the upper side of the fixed frame 3. A driving unit 5 and a cleaning plate 6 are arranged on the top plate 4. The driving unit 5 is used to drive the cleaning plate 6 to reciprocate along the axis of the cage 1. A brush 601 is arranged on one side of the cleaning plate 6, and the end of the brush 601 is attached to the surface of the cage 1.

[0029] During the use of the cage 1, a large number of fine fibers and debris will adhere to its surface. As the thickness of the adhesion increases, it will affect the working performance of the cage 1. Therefore, the process of the cage 1 directly affects the production quality of the subsequent paper, and it is necessary to remove the fibers and debris in time. In this solution, the fixed frame 3 is installed on one side of the support frame 2, and the driving unit 5 can better pull the cleaning plate 6, so as to fit on the outside of the cage 1 for stable cleaning, ensuring the cleaning effect. During use, the brush 601 maintains a certain reciprocating frequency. Due to the sufficient coverage of the brush 601, the cage 1 maintains good working performance after cleaning.

[0030] As Figure 6 In, in a preferred solution, the fixed frame 3 includes a bottom plate 301. Sleeve barrels 302 are respectively arranged on both sides of the bottom plate 301. The top plate 4 includes sliding columns 403 arranged on both sides, and the sliding columns 403 are inserted into the sleeve barrels 302.

[0031] The diameters of different cages 1 are different, and their central axes are at different heights relative to the ground. In order to ensure the cleaning effect and efficiency, the fixed frame 3 has a certain height adjustment ability to adapt to different production needs, with stable overall support and convenient adjustment.

[0032] In a preferred solution, a plurality of first through holes 303 and second through holes 404 are respectively arranged on the sleeve barrel 302 and the sliding column 403. An insertion rod 304 is inserted through the first through hole 303 and the second through hole 404, and limit pins 305 are also inserted on both sides of the insertion rod 304.

[0033] The sleeve barrel 302 and the sliding column 403 can be stably fixed through the insertion rod 304. At the same time, the limit pins 305 can prevent the insertion rod 304 from sliding out, and the overall locking effect is good.

[0034] As Figures 7-8 In, in a preferred solution, the top plate 4 includes a first cantilever plate 401 and a second cantilever plate 402. The driving unit 5 is arranged on the first cantilever plate 401. A water tank 7 is detachably arranged on the second cantilever plate 402. A water spraying assembly 8 is also arranged in the cleaning plate 6, and the water spraying assembly 8 is used to spray the side wall of the cage 1 with the water in the water tank 7.

[0035] The driving unit 5 is installed on the side far from the wire cage 1, so the overall maintenance is convenient and the operation is simple. In order to further improve the cleaning efficiency and quality, a water pump is arranged in the water tank 7, which can pump the water in the water tank 7 to wash the outer wall of the wire cage 1 through the water spraying component 8. The design is ingenious. At the same time, an electronic liquid level gauge is arranged in the water tank 7. One side of the water tank 7 is connected to the water supply pipeline, and an electronic valve is arranged on the water supply pipeline. The electronic liquid level gauge can automatically monitor the liquid level in the water tank 7, so that the electronic valve cooperates with the electronic liquid level gauge to ensure that the water volume in the water tank 7 is in a suitable state.

[0036] In the preferred solution, both sides of the first lifting plate 401 and the second lifting plate 402 are respectively fixed to the top plate 4 through rib plates 405.

[0037] By arranging the rib plates 405, the structural strength of the first lifting plate 401 and the second lifting plate 402 is ensured, the bearing capacity is guaranteed, and the overall use is more stable.

[0038] As Figures 9-11 In the preferred solution, an oval hole 406 is penetrated through the top plate 4. On the other side of the cleaning plate 6, two first mounting rods 604 are arranged in parallel. The first mounting rods 604 are inserted into the oval hole 406. The first mounting rods 604 are connected to the top plate 4 through first lock nuts 605. One side of the cleaning plate 6 is hinged to the driving unit 5.

[0039] The oval hole 406 plays a role in guiding and limiting the cleaning plate 6, ensuring that the reciprocating movement direction of the cleaning plate 6 is parallel to the rotation axis of the wire cage 1 and guaranteeing the cleaning effect. First lock nuts 605 are respectively arranged on both sides of the top plate 4. Through the first lock nuts 605, the locking state of the first mounting rods 604 and the distance between the first mounting rods 604 and the top plate 4 can be adjusted. Since the brush 601 is worn during use, the position of the first mounting rods 604 relative to the top plate 4 can be adjusted, so as to ensure that the contact part between the end of the brush 601 and the wire cage 1 is in a reasonable state.

[0040] In the preferred solution, the driving unit 5 includes a motor 501 and an output shaft 502. A turntable 503 is sleeved on the output shaft 502. One side of the turntable 503 is hinged to one side of a connecting rod 505 through a first shaft rod 504. The other side of the connecting rod 505 is hinged to the cleaning plate 6 through a second shaft rod 506. A step 603 is arranged on the cleaning plate 6, and the second shaft rod 506 is inserted into the step 603.

[0041] The motor 501 adopts a servo motor, and the overall rotation speed can be controlled by parameter adjustment to ensure relatively stable operation. The first shaft rod 504 is arranged in an eccentric manner. When the turntable 503 rotates, the connecting rod 505 can be pulled, so as to drive the cleaning plate 6. The overall locking is convenient and the use effect is good.

[0042] In a preferred embodiment, a groove 602 is provided in the middle of the cleaning plate 6, and a plurality of brushes 601 are evenly distributed outside the groove 602. The water spraying assembly 8 is located in the groove 602. The water spraying assembly 8 includes two straight plates 801 arranged in parallel. A plurality of water spraying pipes 802 are provided on the straight plates 801 along the axis. The water spraying pipes 802 are inclined to one side, and the directions of the water spraying pipes 802 on the two straight plates 801 are opposite.

[0043] The provision of the groove 802 can avoid the brushes 601 and ensure the working length of the brushes 601. At the same time, the inside of the straight plate 601 is a hollow structure, and water is supplied through the water inlet pipe 803 on one side. The plurality of water spraying pipes 802 work together, and can wash the limits and debris attached to the outer wall of the mesh cage 1 at high speed from two directions, ensuring the washing effect.

[0044] In a preferred embodiment, a third through hole 606, a fourth through hole 607 and a fifth through hole 608 are provided through the groove 602. Two second mounting rods 804 are provided outside the straight plate 801. The second mounting rods 804 are inserted into the third through hole 606. The second mounting rods 804 are connected to the cleaning plate 6 through second lock nuts 805. A water inlet pipe 803 is provided at the middle position of the straight plate 801. The two water inlet pipes 803 are respectively inserted into the fourth through hole 607 and the fifth through hole 608. The water inlet pipe 803 is connected to the water tank 7.

[0045] The installation of the straight plate 801 is convenient, and the overall installation accuracy is high, the effect is good, the installation, disassembly and maintenance are convenient, the use cost is low, and it works in combination with the brushes 601, combining dry and wet, and has stronger cleaning ability.

[0046] In a preferred embodiment, the water tank 7 includes a main water pipe 701. One end of the main water pipe 701 is connected with a pressurization chamber 702. The two sides of the pressurization chamber 702 are respectively connected to the two water inlet pipes 803 through branch water pipes 703.

[0047] The pressurization chamber 702 of the water tank 7 also plays a role in distribution, ensuring stable and efficient water supply to the water spraying assembly 8 through the two branch water pipes 703, and is convenient to use.

[0048] The above embodiments are only the preferred technical solutions of the present invention and should not be regarded as limitations to the present invention. The protection scope of the present invention should be the technical solutions recorded in the claims, including equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the present invention.

Claims

1. A reciprocating washing device for the wire cage of a cylinder paper machine, characterized in that: It includes a fixed frame (3) arranged on one side of a support frame (2). A mesh cage (1) is rotatably supported on the support frame (2). A top plate (4) is slidably arranged on the upper side of the fixed frame (3). A driving unit (5) and a cleaning plate (6) are arranged on the top plate (4). The driving unit (5) is used to drive the cleaning plate (6) to reciprocate along the axis of the mesh cage (1). A brush (601) is arranged on one side of the cleaning plate (6), and the end of the brush (601) is attached to the surface of the mesh cage (1).

2. The reciprocating washing device for the cylinder mold of a cylinder paper machine according to claim 1, characterized in that: The fixed frame (3) includes a bottom plate (301). Sleeves (302) are respectively arranged on both sides of the bottom plate (301). The top plate (4) includes sliding columns (403) arranged on both sides. The sliding columns (403) are inserted into the sleeves (302).

3. The reciprocating washing device for the cylinder of a cylinder paper machine according to claim 2, characterized in that: A plurality of first through holes (303) and second through holes (404) are respectively arranged on the sleeve (302) and the sliding column (403). An insertion rod (304) is inserted through the first through hole (303) and the second through hole (404). Limiting pins (305) are also inserted on both sides of the insertion rod (304).

4. The reciprocating washing device for the cylinder of a cylinder paper machine according to claim 1, characterized in that: The top plate (4) includes a first pick plate (401) and a second pick plate (402). The driving unit (5) is arranged on the first pick plate (401). A water tank (7) is detachably arranged on the second pick plate (402). A water spraying assembly (8) is also arranged in the cleaning plate (6). The water spraying assembly (8) is used to spray the side wall of the mesh cage (1) with the water in the water tank (7).

5. The reciprocating washing device for the cylinder of a cylinder paper machine according to claim 4, characterized in that: Both sides of the first pick plate (401) and the second pick plate (402) are fixed to the top plate (4) through rib plates (405).

6. The reciprocating washing device for the cylinder papermaking machine cage according to claim 4, characterized in that: A waist-shaped hole (406) is penetrated through the top plate (4). Two first mounting rods (604) are arranged in parallel on the other side of the cleaning plate (6). The first mounting rods (604) are inserted through the waist-shaped hole (406). The first mounting rods (604) are connected to the top plate (4) through first lock nuts (605). One side of the cleaning plate (6) is hinged to the driving unit (5).

7. The reciprocating washing device for the cylinder paper machine cage according to claim 6, characterized in that: The driving unit (5) includes a motor (501) and an output shaft (502). A turntable (503) is sleeved on the output shaft (502). One side of the turntable (503) is hinged to one side of a connecting rod (505) through a first shaft rod (504). The other side of the connecting rod (505) is hinged to the cleaning plate (6) through a second shaft rod (506). A step (603) is arranged on the cleaning plate (6), and the second shaft rod (506) is inserted on the step (603).

8. The reciprocating washing device for the cylinder paper machine cage according to claim 4, characterized in that: A groove (602) is arranged in the middle of the cleaning plate (6). A plurality of brushes (601) are evenly distributed outside the groove (602). The water spraying assembly (8) is located in the groove (602). The water spraying assembly (8) includes two straight plates (801) arranged in parallel. A plurality of water spraying pipes (802) are arranged along the axis on the straight plates (801). The water spraying pipes (802) are inclined to one side, and the directions of the water spraying pipes (802) on the two straight plates (801) are opposite.

9. The reciprocating washing device for the cylinder papermaking machine cage according to claim 8, characterized in that: The third through hole (606), the fourth through hole (607) and the fifth through hole (608) are provided through the groove (602). Two second mounting rods (804) are provided on the outer side of the straight plate (801). The second mounting rods (804) are arranged in the third through hole (606). The second mounting rods (804) are connected to the cleaning plate (6) through the second lock nuts (805). A water inlet pipe (803) is provided at the middle position of the straight plate (801). The two water inlet pipes (803) are respectively arranged in the fourth through hole (607) and the fifth through hole (608). The water inlet pipe (803) is connected to the water tank (7).

10. The reciprocating washing device for the cylinder paper machine cage according to claim 9, characterized in that: The water tank (7) includes a main water pipe (701). One end of the main water pipe (701) is connected with a pressurization chamber (702). The two sides of the pressurization chamber (702) are respectively connected with the two water inlet pipes (803) through the water distribution pipes (703).

Citation Information

Patent Citations

  • Self-cleaning method for papermaking mesh cage

    CN112411243A

  • Cleaning device of cylinder paper making machine

    CN202401337U