Integrated prefabricated pump station with anti-sedimentation function

By using the left and right beam support structures in the pump station, the joint rupture caused by settlement of the water inlet and water outlet is solved, and the stability and use effect of the pump station are improved.

CN223088608UActive Publication Date: 2025-07-11MERTZBY (CHENGDU) PUMP CO LTD
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Patent Information

Application Number
CN202421972219.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-07-11
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

During and after the pump station is pre-embedded in the water inlet and outlet, the water inlet and outlet are prone to cracking or falling off due to squeezing or uneven settlement, which affects the operation of the equipment and causes environmental pollution.

Method used

The left and right beams are respectively installed between the left pipe and the pump station body, as well as between the right pipe and the pump station body. They are supported by the left platform and the right platform to enhance the stability of the overall structure, reduce the extrusion and impact of the joint, and reduce the probability of deformation and rupture of the joint.

Benefits of technology

Effectively reduce deformation and rupture of joints, improve the use effect and stability of the pump station, and prevent environmental pollution.

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    Figure CN223088608U_ABST
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Abstract

The utility model relates to the technical field of pump stations, in particular to an integrated prefabricated pump station with an anti-sedimentation function, which comprises a soil layer and a mounting component. The installation assembly comprises a pump station body, a left square pipe, a water inlet, a left beam, a left platform, a right square pipe, a water outlet, a right platform and a right beam, the pump station body is fixedly installed on one side of the soil layer, the left beam is connected with the pump station body through bolts, the left square pipe is fixedly connected with the soil layer and connected with the left beam through bolts, and the water inlet is communicated with the pump station body. The left platform is fixedly connected with the water inlet and is fixedly connected with the left square pipe; the water outlet is communicated with the pump station body, the right beam is connected with the pump station body through bolts, the right square pipe is fixedly connected with the soil layer, the right square pipe is connected with the right beam through bolts, and the right platform is fixedly connected with the right square pipe and fixedly connected with the water outlet, so that the using effect of the pump station is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pumping stations, in particular to an integrated prefabricated pumping station with a settlement prevention function. Background Art

[0002] An integrated prefabricated pumping station refers to integrating key equipment such as pumps, pipelines, valves, and control systems in a prefabricated steel or concrete structure wellbore to form an integral pumping station system. Most of the manufacturing and assembly work of this system is completed in the factory, and then it is transported to the site for rapid installation and commissioning. In the long-term use of ordinary pumping stations, it is necessary to regularly remove dirt. If not cleaned in time, long-term accumulation will affect the normal operation of the water pump, thereby affecting the use effect of the pumping station.

[0003] The prior art CN213296622U discloses an integrated prefabricated pumping station, including an inlet, an integrated pumping station prefabricated cylinder, an outlet, a solenoid valve, a ring pipe, a basket strainer, a water pump, a flushing device, and nozzles. Domestic wastewater is introduced into the integrated pumping station prefabricated cylinder through a pipeline connected to the inlet for storage. The water pump transports the sewage in the integrated pumping station prefabricated cylinder to the sewage treatment plant through the outlet connected by a pipeline for purified wastewater treatment. Among them, the solenoid valve uses DZS-DN50, and the ring pipe is a rubber pipe. In this process, to solve the problem of dirt accumulation in the integrated pumping station prefabricated cylinder, a basket strainer is provided at the outlet of the inlet to filter the sewage passing through this place to prevent large objects from entering the integrated pumping station prefabricated cylinder and blocking the water pump. A tripod is required at its bottom to be fixed inside the integrated pumping station prefabricated cylinder to support the basket strainer. And a flushing device is provided to clean its interior. During its installation, the inlet end of the solenoid valve needs to be connected to the external water pipe, and the outlet port of the solenoid valve is connected to the ring pipe through a pipeline. Due to the water pressure, water flows out from multiple nozzles simultaneously through the ring pipe, and the flushed sewage is discharged through the water pump to realize the cleaning work inside the integrated pumping station prefabricated cylinder, solve the abnormal operation of the water pump caused by long-term accumulation, and thus improve the use effect of the pumping station.

[0004] During normal use, during and after the process of embedding the inlet and outlet of the pumping station, the inlet and outlet are prone to joint rupture or detachment of the joints connected to the inlet and outlet due to extrusion or uneven settlement, which will affect the equipment operation and cause certain environmental pollution, thereby affecting the use effect of the pumping station. Summary of the Utility Model

[0005] The purpose of the present utility model is to provide an integrated prefabricated pump station with a settlement prevention function, aiming to solve the problem that during and after the process of embedding the water inlet and outlet of the pump station, the water inlet and outlet are prone to joint rupture or detachment due to extrusion or uneven settlement, which affects the operation of the equipment and causes certain environmental pollution, thus affecting the use effect of the pump station.

[0006] To achieve the above purpose, the present utility model provides an integrated prefabricated pump station with a settlement prevention function, including a soil layer and an installation component; the installation component includes a pump station body, a left pipe, a water inlet, a left beam, a left platform, a right pipe, a water outlet, a right platform and a right beam. The pump station body is fixedly installed on one side of the soil layer. The left beam is connected to the pump station body by bolts. The left pipe is fixedly connected to the soil layer and is connected to the left beam by bolts. The water inlet is communicated with the pump station body. The left platform is fixedly connected to the water inlet and is fixedly connected to the left pipe. The water outlet is communicated with the pump station body. The right beam is connected to the pump station body by bolts. The right pipe is fixedly connected to the soil layer and is connected to the right beam by bolts. The right platform is fixedly connected to the right pipe and is fixedly connected to the water outlet.

[0007] Wherein, the left beam has a first installation groove, and the first installation groove is located on the side of the left beam close to the left pipe and cooperates with the left pipe.

[0008] Wherein, the left beam has a second installation groove, and the second installation groove is located on the side of the left beam close to the pump station body and cooperates with the pump station body.

[0009] Wherein, the right beam has a third installation groove, and the third installation groove is located on the side of the right beam close to the right pipe and cooperates with the right pipe.

[0010] Wherein, the right beam has a fourth installation groove, and the fourth installation groove is located on the side of the right beam close to the pump station body and cooperates with the pump station body.

[0011] For the integrated prefabricated pump station with a settlement prevention function of the present utility model, the left beam is installed between the left pipe and the pump station body, the left pipe drives the left platform to support the water inlet, the right beam is installed between the right pipe and the pump station body, the right pipe drives the right platform to support the water outlet, which plays a stabilizing role for the overall structure. The stabilizing performance of the left pipe and the right pipe can effectively reduce the extrusion and impact on the joint, thereby reducing the probability of joint deformation and rupture, and improving the use effect of the pump station. Description of the Drawings

[0012] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0013] Figure 1 It is a schematic diagram of the overall structure of the integrated prefabricated pump station with anti-settlement function in the first embodiment of the present invention.

[0014] Figure 2 is the present invention Figure 1 An enlarged view of part A.

[0015] Figure 3 is the present invention Figure 1 An enlarged view of part B.

[0016] Figure 4 It is a schematic diagram of the top plate and the pulling block of the present invention.

[0017] In the figure: 101 - soil layer, 102 - pump station body, 103 - left pipe, 104 - water inlet, 105 - left beam, 106 - left platform, 107 - right pipe, 108 - water outlet, 109 - right platform, 110 - right beam, 111 - first installation groove, 112 - second installation groove, 113 - third installation groove, 114 - fourth installation groove, 201 - top plate, 202 - pulling block. Detailed implementation manners

[0018] The following will describe in detail the embodiments of the present invention. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention, and should not be construed as a limitation to the present invention.

[0019] Please refer to Figures 1 to 3 , Figure 1 is a schematic diagram of the overall structure of the integrated prefabricated pump station with anti-settlement function in the first embodiment of the present invention, Figure 2 is the present invention Figure 1 An enlarged view of part A, Figure 3 is the present invention Figure 1Enlarged view at B. The present utility model provides an integrated prefabricated pumping station with anti-settlement function, including a soil layer 101 and an installation component; the installation component includes a pumping station body 102, a left pipe 103, a water inlet 104, a left beam 105, a left platform 106, a right pipe 107, a water outlet 108, a right platform 109 and a right beam 110. The left beam 105 has a first installation groove 111 and a second installation groove 112, and the right beam 110 has a third installation groove 113 and a fourth installation groove 114. Through the above-mentioned solution, during and after the process of embedding the water inlet 104 and the water outlet 108, the water inlet 104 and the water outlet are likely to cause the joints connected to the water inlet 104 and the water outlet to rupture or fall off due to extrusion or uneven settlement, which will affect the operation of the equipment and cause certain environmental pollution, thus affecting the use effect of the pumping station. It can be understood that the above-mentioned solution can be used when during and after the process of embedding the water inlet 104 and the water outlet 108, the water inlet 104 and the water outlet 108 are likely to cause the joints connected to the water inlet 104 and the water outlet to rupture or fall off due to extrusion or uneven settlement.

[0020] For this specific embodiment, by installing the left beam 105 between the left pipe 103 and the pumping station body 102, the left pipe 103 drives the left platform 106 to support the water inlet 104, and installing the right beam 110 between the right pipe 107 and the pumping station body 102, the right pipe 107 drives the right platform 109 to support the water outlet 108, which plays a stabilizing role for the overall structure. The stability performance of the left pipe 103 and the right pipe 107 can effectively reduce the extrusion and impact on the joints, thereby reducing the probability of joint deformation and rupture, and improving the use effect of the pumping station.

[0021] Among them, the pump station body 102 is fixedly installed on one side of the soil layer 101, the left beam 105 is connected to the pump station body 102 by bolts, the left square pipe 103 is fixedly connected to the soil layer 101, the left square pipe 103 is connected to the left beam 105 by bolts, the water inlet 104 is communicated with the pump station body 102, the left platform 106 is fixedly connected to the water inlet 104, and is fixedly connected to the left square pipe 103; the water outlet 108 is communicated with the pump station body 102, the right beam 110 is connected to the pump station body 102 by bolts, the right square pipe 107 is fixedly connected to the soil layer 101, and the right square pipe 107 is connected to the The right beam 110 is connected, the right platform 109 is fixedly connected to the right square pipe 107, and is fixedly connected to the water outlet 108. The bottom end of the pump station body 102 is fixedly connected to the top of the soil layer 101. The middle part of the left side of the pump station body 102 is designed with a pre-buried connecting fastener, and the upper right part of the pump station body 102 is designed with a pre-buried connecting fastener. The water inlet 104 is connected to the middle part of the left side of the pump station body 102, and the water outlet 108 is connected to the upper right part of the pump station body 102. The upper right part of the left square pipe 103 is designed with a pre-buried connecting fastener. The top of the left square pipe 103 is fixedly connected to the bottom end of the left platform 106, and the top of the left platform 106 is connected to The water inlet 104 is fixedly connected, the left end of the left beam 105 is designed with a first mounting groove, the right end of the left beam 105 is designed with a second mounting groove, the pre-buried connecting fastener of the left square tube 103 is installed on the first mounting groove of the left beam 105 with bolts, the pre-buried connecting fastener on the left side of the pump station body 102 is installed on the second mounting groove of the left beam 105 with bolts, the left upper part of the right square tube 107 is designed with a pre-buried connecting fastener, the left end of the right beam 110 is designed with a fourth mounting groove, the right end of the right beam 110 is designed with a third mounting groove, the pre-buried connecting fastener of the right square tube 107 is installed on the third mounting groove of the right beam 110 with bolts, the pump station body 102 is installed with bolts The embedded connecting fastener on the right side is installed on the fourth installation groove of the right beam 110. By installing the left beam 105 between the left square tube 103 and the pump station body 102, the left square tube 103 drives the left platform 106 to support the water inlet 104, and the right beam 110 is installed between the right square tube 107 and the pump station body 102. The right square tube 107 drives the right platform 109 to support the water outlet 108, which stabilizes the overall structure. The stability of the left square tube 103 and the right square tube 107 can effectively reduce the extrusion and impact on the joint, thereby reducing the probability of deformation and rupture of the joint, thereby improving the use effect of the pump station.

[0022] Secondly, the left beam 105 has a first installation groove 111. The first installation groove 111 is located on the side of the left beam 105 close to the left square pipe 103 and cooperates with the left square pipe 103. The first installation groove 111 is located at the left end of the left beam 105. The first installation groove 111 is slidably connected to the embedded connection fastener of the left square pipe 103. By installing the embedded connection fastener of the left square pipe 103 on the first installation groove 111, the connection between the left square pipe 103 and the left beam 105 is realized.

[0023] Meanwhile, the left beam 105 has a second installation groove 112. The second installation groove 112 is located on the side of the left beam 105 close to the pump station body 102 and cooperates with the pump station body 102. The second installation groove 112 is designed at the right end of the left beam 105. The second installation groove 112 is slidably connected to the embedded connection fastener on the left side of the pump body. By installing the embedded connection fastener on the left side of the pump station body 102 on the second installation groove 112, the connection between the left beam 105 and the pump station body 102 is realized.

[0024] Then, the right beam 110 has a third installation groove 113. The third installation groove 113 is located on the side of the right beam 110 close to the right square pipe 107 and cooperates with the right square pipe 107. The third installation groove 113 is located at the right end of the right beam 110. The third installation groove 113 is slidably connected to the embedded connection fastener of the right square pipe 107. By installing the embedded connection fastener of the right square pipe 107 on the third installation groove 113, the connection between the right square pipe 107 and the right beam 110 is realized.

[0025] Finally, the right beam 110 has a fourth installation groove 114. The fourth installation groove 114 is located on the side of the right beam 110 close to the pump station body 102 and cooperates with the pump station body 102. The fourth installation groove 114 is located at the left end of the right beam 110. The fourth installation groove 114 is slidably connected to the embedded connection fastener on the right side of the pump station body 102. By installing the embedded connection fastener of the pump station body 102 on the fourth installation groove 114, the connection between the pump station body 101 and the right beam 110 is realized.

[0026] When using an integrated prefabricated pumping station with anti-settlement function according to this embodiment, the left beam 105 is installed between the left pipe 103 and the pumping station body 102. The left pipe 103 drives the left platform 106 to support the water inlet 104. The right beam 110 is installed between the right pipe 107 and the pumping station body 102. The right pipe 107 drives the right platform 109 to support the water outlet 108, which plays a stabilizing role for the overall structure. The stability of the left pipe 103 and the right pipe 107 can effectively reduce the extrusion and impact on the joint, thereby reducing the probability of deformation and rupture of the joint, and improving the use effect of the pumping station.

[0027] Please refer to Figure 4 , Figure 4 which is a schematic structural diagram of the top plate and the pulling block of the present utility model. On the basis of the first embodiment, the installation component of this embodiment further includes a top plate 201 and a pulling block 202.

[0028] For this specific embodiment, the top plate 201 blocks the top of the water inlet 104, and the pulling block 202 stretches the top of the top plate 201, so as to block the embedded objects in the embedding and cause extrusion to the water inlet 104.

[0029] Wherein, the top plate 201 is fixedly connected to the pumping station body 102 and is located on one side of the pumping station body 102 close to the water inlet 104; the pulling block 202 is fixedly connected to the pumping station body 102 and is fixedly connected to the top plate 201. The right side of the top plate 201 is fixedly connected to the upper left side of the pumping station body 102, the top end of the pulling block 202 is fixedly connected to the upper left side of the pumping station body 102, and the bottom end of the pulling block 202 is fixedly connected to the top of the top plate 201. The top plate 201 blocks the top of the water inlet 104, and the pulling block 202 stretches the top of the top plate 201, so as to block the embedded objects in the embedding and cause extrusion to the water inlet 104.

[0030] When using an integrated prefabricated pumping station with anti-settlement function according to this embodiment, the top plate 201 blocks the top of the water inlet 104, and the pulling block 202 stretches the top of the top plate 201, so as to block the embedded objects in the embedding and cause extrusion to the water inlet 104.

[0031] The above-disclosed is only a preferred embodiment of the present utility model. Of course, it cannot be used to limit the scope of rights of the present utility model. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present utility model still fall within the scope covered by the present utility model.

Claims

1. An integrated prefabricated pumping station with anti-settlement function, including a soil layer, characterized in that, it further includes an installation component; The installation component includes a pumping station body, a left pipe, an inlet, a left beam, a left platform, a right pipe, an outlet, a right platform and a right beam. The pumping station body is fixedly installed on one side of the soil layer. The left beam is connected to the pumping station body by bolts. The left pipe is fixedly connected to the soil layer. The left pipe is connected to the left beam by bolts. The inlet is communicated with the pumping station body. The left platform is fixedly connected to the inlet and is fixedly connected to the left pipe. The outlet is communicated with the pumping station body. The right beam is connected to the pumping station body by bolts. The right pipe is fixedly connected to the soil layer. The right pipe is connected to the right beam by bolts. The right platform is fixedly connected to the right pipe and is fixedly connected to the outlet.

2. The integrated prefabricated pumping station with anti-settlement function according to claim 1, characterized in that, The left beam has a first installation groove, which is located on the side of the left beam close to the left pipe and cooperates with the left pipe.

3. The integrated prefabricated pumping station with anti-settlement function according to claim 1, characterized in that, The left beam has a second installation groove, which is located on the side of the left beam close to the pumping station body and cooperates with the pumping station body.

4. The integrated prefabricated pumping station with anti-settlement function according to claim 1, characterized in that, The right beam has a third installation groove, which is located on the side of the right beam close to the right pipe and cooperates with the right pipe.

5. The integrated prefabricated pumping station with anti-settlement function according to claim 1, characterized in that, The right beam has a fourth installation groove, which is located on the side of the right beam close to the pumping station body and cooperates with the pumping station body.

6. The integrated prefabricated pumping station with anti-settlement function according to claim 1, characterized in that, The installation component further includes a top plate and a pulling block. The top plate is fixedly connected to the pumping station body and is located on the side of the pumping station body close to the inlet. The pulling block is fixedly connected to the pumping station body and is fixedly connected to the top plate.

Citation Information

Patent Citations

  • Integrated prefabricated pump station

    CN213296622U