Silencer barrel body structure convenient to weld

By designing an auxiliary connection and slowing mechanism on the muffler cylinder, rapid installation and height adjustment are achieved, the problem of damage to the barrel during welding is solved, and the installation efficiency and structural stability of the muffler are improved.

CN223089389UActive Publication Date: 2025-07-11XIAMEN QIHE AUTOCAR SPARE PARTS
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Patent Information

Application Number
CN202422241071.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-11
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

During welding, the muffler cylinder body is easily damaged or deformed, affecting performance and appearance, while increasing production costs and process complexity.

Method used

An auxiliary connection and slowing mechanism is designed, including a welding plate, a fixing frame plate, a connecting inner plate, a connecting seat and a slowing spring. The rapid installation and height adjustment of the cylinder body are achieved through screw fixing and bolt adjustment, and the impact force of up and down shaking is slowed down.

Benefits of technology

Avoid welding damage of the cylinder body, achieve rapid installation and height adjustment, enhance the stability of the cylinder body, and reduce production costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223089389U_ABST
    Figure CN223089389U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of silencer barrel bodies, and discloses a barrel body structure of a silencer, which is convenient to weld and comprises a barrel body, a front cover is fixedly arranged at one end of the outer wall of the barrel body, and a front support plate is fixedly arranged on one side, far away from the barrel body, of the front cover. A rear cover is fixedly arranged at the other end of the outer wall of the barrel body, a rear supporting plate is fixedly arranged at the rear end of the side, away from the barrel body, of the rear cover, a support is fixedly arranged at the rear end of one side of the rear supporting plate, and auxiliary connection retarding mechanisms are fixedly arranged at the front end of one side of the front supporting plate and the front end face of the support. The auxiliary connection retarding mechanism comprises a welding plate, a fixing frame plate, a connecting inner plate, a connecting base and two retarding springs, and the connecting inner plate is fixedly connected with the fixing frame plate through fastening bolts. According to the utility model, the cylinder body can be prevented from being welded and fixed, the height can be adjusted after rapid positioning and welding are completed at the same time, and shaking caused by impact force generated by up-and-down movement can be slowed down at the same time.
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Description

Technical Field

[0001] The utility model relates to the field of muffler barrels, in particular to a muffler barrel structure which is convenient for welding. Background Art

[0002] The muffler barrel is the part of the muffler, usually a tubular metal or ceramic shell that encloses the sound-absorbing material inside the muffler. The design and material of the muffler barrel can affect the performance of the muffler, such as reducing noise, reducing vibration and improving exhaust efficiency. Muffler barrels usually come in a variety of shapes and sizes to suit different types of engines and vehicles.

[0003] However, direct welding is often used when installing the barrel, and the welding process generates high temperature, which may cause the sound-absorbing material inside the barrel to be damaged or deformed, affecting the performance of the muffler. The welding process may also cause the barrel material to deteriorate or deform, affecting the appearance and structural strength of the muffler. At the same time, after the barrel is directly welded, the surface of the barrel needs to be polished, sprayed, etc., which increases the production cost and process.

[0004] Therefore, the utility model provides a muffler barrel structure that is convenient for welding to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a muffler barrel structure that is easy to weld, which can avoid welding and fixing the barrel body, and can also adjust the height after completing simultaneous rapid positioning welding, while also reducing the shaking caused by the impact force generated by the up and down movement.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A barrel structure of a muffler convenient for welding comprises a barrel, a front cover is fixedly arranged at one end of an outer wall of the barrel, a front support plate is fixedly arranged at a side of the front cover away from the barrel, a rear cover is fixedly arranged at the other end of the outer wall of the barrel, a rear support plate is fixedly arranged at a side of the rear cover away from the barrel near the rear end, a bracket is fixedly arranged at a side of the rear support plate near the rear end, and an auxiliary connection and mitigation mechanism is fixedly arranged at a side of the front support plate near the front end and a front end surface of the bracket;

[0008] The auxiliary connection and deceleration mechanism comprises a welding plate, a fixed frame plate, a connection inner plate, a connection seat and two deceleration springs, the connection inner plate is fixedly connected to the fixed frame plate by fastening bolts, an air intake pipe is fixedly arranged on one side of the front end surface of the barrel, and an exhaust pipe is fixedly arranged on one side of the rear cover near the front end;

[0009] Through the above technical solution, the rapid welding and installation of the cylinder body can be completed without welding the cylinder body itself. At the same time, the fixed cylinder body can also be adjusted in height to a certain extent and has a certain effect of reducing the up and down shaking.

[0010] Further, a transition sleeve is fixedly arranged at the front end of the outer side of the intake pipe, and flanges are fixedly arranged at the ends of the intake pipe and the exhaust pipe away from the cylinder body.

[0011] Through the above technical solution, it is convenient to connect with the exhaust port for use.

[0012] Further, a positioning column is fixedly arranged at the rear end of one side of the front support plate, and the rear support plate is an L-shaped plate.

[0013] Through the above technical solution, the positioning column is used to assist in positioning and guiding the cylinder body.

[0014] Further, an intake inner connecting pipe is fixedly arranged at the rear end of the intake pipe, an exhaust inner connecting pipe is fixedly arranged at one end of the exhaust pipe, a fish scale partition plate is fixedly arranged on one side inside the cylinder body, and a first inner partition plate is fixedly arranged on one side of the fish scale partition plate. A second inner partition plate is fixedly arranged on the other side inside the cylinder body, and an intermediate pipe is fixedly arranged between the first inner partition plate and the second inner partition plate.

[0015] Through the above technical solution, the internal gas treatment is completed according to the design of multiple pipes and chambers.

[0016] Further, mounting holes are opened on both sides of the upper end surface of the welding plate. Two mounting bolts are sleeved in the two mounting holes. The fixed frame plate is fixedly arranged on one side of the front support plate and a plurality of connecting holes are opened on the side close to the front support plate. The fastening bolt is arranged in one of the plurality of connecting holes.

[0017] Through the above technical solution, the fastening bolt can be fixed in the connecting holes at different positions according to needs to complete the adjustment of different heights for use.

[0018] Further, the connecting inner plate is movably sleeved inside the fixed frame plate. The connecting seat is fixedly arranged on the lower end surface of the welding plate. The connecting seat is embedded in the connecting inner plate and two damping springs are fixedly arranged at the lower end of the connecting seat.

[0019] Through the above technical solution, it can play a certain damping effect when moving up and down.

[0020] Further, a plurality of through holes are opened on the outer walls of the intake inner connecting pipe, the exhaust inner connecting pipe and the intermediate pipe.

[0021] Through the above technical solution, it is beneficial to ensure the smooth discharge and flow of gas for use.

[0022] The utility model has the following beneficial effects:

[0023] 1. The cylinder body structure of a muffler that is convenient for welding proposed by the utility model is provided with an auxiliary connection and buffering mechanism on the front support plate and the bracket. The auxiliary connection and buffering mechanism can assist in the installation and fixation of the muffler cylinder body. The welding plate provided at its upper end can not only complete the auxiliary positioning by screws first, but also perform welding operations, so that it is not necessary to perform welding operations on the cylinder body itself, avoiding welding damage to the cylinder body.

[0024] 2. The cylinder body structure of a muffler that is convenient for welding proposed by the utility model fixes and connects the cylinder body by using the auxiliary connection and buffering mechanism. After the auxiliary connection and buffering mechanism completes the connection, the connection inner plate sleeved inside the fixed frame plate can adjust the height of the cylinder body by changing the position of the fastening bolt. At the same time, when the cylinder body moves up and down due to vibration, the connection seat moves inside and is buffered by the buffering spring provided at the lower end, enhancing the stability of the cylinder body to a certain extent. Description of the Drawings

[0025] Figure 1 is the axonometric structure schematic diagram of the utility model;

[0026] Figure 2 is the top view structure schematic diagram of the utility model;

[0027] Figure 3 is the internal structure schematic diagram of the cylinder body of the utility model;

[0028] Figure 4 is the structure schematic diagram of the auxiliary connection and buffering mechanism of the utility model;

[0029] Figure 5 is the partial cross-sectional structure schematic diagram of the auxiliary connection and buffering mechanism of the utility model.

[0030] Legend Explanation:

[0031] 1. Cylinder body; 2. Front support plate; 3. Positioning column; 4. Flange; 5. Inlet pipe; 6. Transition sleeve; 7. Exhaust pipe; 8. Bracket; 9. Rear support plate; 10. Auxiliary connection and buffering mechanism; 1001. Welding plate; 1002. Fixed frame plate; 1003. Connection inner plate; 1004. Installation hole; 1005. Connection seat; 1006. Buffering spring; 11. Front cover; 12. Inlet inner connection pipe; 13. Fish scale partition plate; 14. First inner partition plate; 15. Intermediate pipe; 16. Second inner partition plate; 17. Exhaust inner connection pipe; 18. Rear cover; 19. Fastening bolt. Detailed Implementation Manner

[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0033] Embodiment

[0034] Referring to Figures 1-5 , an embodiment provided by the present invention: a barrel body structure of a muffler that is convenient for welding, including a barrel body 1. One end of the outer wall of the barrel body 1 is fixedly provided with a front cover 11, and a front support plate 2 is fixedly provided on the side of the front cover 11 away from the barrel body 1. The other end of the outer wall of the barrel body 1 is fixedly provided with a rear cover 18, and a rear support plate 9 is fixedly provided at the rear end of the side of the rear cover 18 away from the barrel body 1. A bracket 8 is fixedly provided at the rear end of one side of the rear support plate 9. Auxiliary connection and buffering mechanisms 10 are fixedly provided on the front end side of one side of the front support plate 2 and the front end face of the bracket 8. By providing the auxiliary connection and buffering mechanisms 10, it is not necessary to perform welding and fixing operations on the body of the barrel body 1, reducing damages such as breakdown and breakage of the barrel body 1 caused by welding.

[0035] The auxiliary connection and buffering mechanism 10 includes a welding plate 1001, a fixed frame plate 1002, a connecting inner plate 1003, a connecting seat 1005, and two buffering springs 1006. The connecting inner plate 1003 is fixedly connected to the fixed frame plate 1002 through a fastening bolt 19. An air inlet pipe 5 is fixedly provided on one side of the front end face of the barrel body 1, and an exhaust pipe 7 is fixedly provided at the front end of one side of the rear cover 18.

[0036] Connect the air inlet pipe 5 to the exhaust end. After the internal structure of the barrel body 1 completes certain effects of silencing, filtering, etc., the exhaust is finally completed by the exhaust pipe 7. The internal structural processing can be based on an intake inner connection pipe 12 fixedly provided at the rear end of the air inlet pipe 5, an exhaust inner connection pipe 17 fixedly provided at one end of the exhaust pipe 7, a fish scale partition plate 13 fixedly provided on one side inside the barrel body 1, and a first inner partition plate 14 fixedly provided on the side of the fish scale partition plate 13. A second inner partition plate 16 is fixedly provided on the other side inside the barrel body 1. A middle pipe 15 is fixedly provided between the first inner partition plate 14 and the second inner partition plate 16. That is, when the gas enters and converges into the intake inner connection pipe 12, it will enter the barrel body 1, and after being discharged from the intake inner connection pipe 12, it enters the middle pipe 15 and is discharged again. Finally, it is discharged from the exhaust inner connection pipe 17 to the outlet end of the exhaust pipe 7. Multiple through holes are provided on the outer walls of the intake inner connection pipe 12, the exhaust inner connection pipe 17, and the middle pipe 15, so that the gas can be discharged from the outer through holes.

[0037] Specifically, according to the above embodiments, a transition sleeve 6 is fixedly arranged at the outer side near the front end of the intake pipe 5, and flanges 4 are fixedly arranged at the ends of the intake pipe 5 and the exhaust pipe 7 far from the cylinder body 1. A positioning column 3 is fixedly arranged at the outer side near the rear end of one side of the front support plate 2, and the rear support plate 9 is an L-shaped plate.

[0038] Specifically, according to the above embodiments, mounting holes 1004 are respectively formed on both sides of the upper end surface of the welding plate 1001. Mounting bolts are sleeved in the two mounting holes 1004. The fixed frame plate 1002 is fixedly arranged on one side of the front support plate 2 and a plurality of connecting holes are formed on the side close to the front support plate 2. The fastening bolt 19 is arranged in one of the plurality of connecting holes. The connecting inner plate 1003 is movably sleeved inside the fixed frame plate 1002. The connecting seat 1005 is fixedly arranged on the lower end surface of the welding plate 1001. The connecting seat 1005 is embedded in the connecting inner plate 1003 and two damping springs 1006 are fixedly arranged at the lower end of the connecting seat 1005.

[0039] That is, during use, after the welding plate 1001 is first assisted and fixed with screws, it is welded at the fixed position. At this time, the cylinder body 1 is installed. When it is necessary to change the height of the cylinder body 1, the height position of the fastening bolt 19 is adjusted. The cylinder body 1 is lifted upward to cause the fixed frame plate 1002 to move upward along the outer side of the connecting inner plate 1003, and after reaching the specified position, the fastening bolt 19 is twisted again to complete the position adjustment. At the same time, when the cylinder body 1 vibrates and moves up and down, the connecting inner plate 1003 will be pulled up and down back and forth. Since the connecting seat 1005 is slidably embedded inside the connecting inner plate 1003, it can only perform sliding operations in the up and down directions, so that the connecting seat 1005 and the lower damping spring 1006 cooperate to complete the buffering effect of the impact force of the up and down movement.

[0040] Working principle: During use, the welding plate 1001 can be first assisted and positioned with screws and then welded to fix the installation of the outer cylinder body 1. After the cylinder body 1 is fixed, when it is necessary to change the height of the cylinder body 1, the position of the fixed frame plate 1002 on the connecting inner plate 1003 can be changed to change its height. At the same time, when the cylinder body 1 moves up and down, the impact force generated by the up and down movement can be buffered under the action of the connecting seat 1005 and the damping spring 1006.

[0041] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. The barrel structure of a muffler that is convenient for welding, including a barrel (1), characterized in that: One end of the outer wall of the barrel body (1) is fixedly provided with a front cover (11), and a front support plate (2) is fixedly provided on the side of the front cover (11) away from the barrel body (1). The other end of the outer wall of the barrel body (1) is fixedly provided with a rear cover (18), and a rear support plate (9) is fixedly provided at the rear end of the side of the rear cover (18) away from the barrel body (1). A support (8) is fixedly provided at the rear end of one side of the rear support plate (9). An auxiliary connection and buffering mechanism (10) is fixedly provided on the front end side of one side of the front support plate (2) and on the front end face of the support (8). The auxiliary connection and buffering mechanism (10) includes a welding plate (1001), a fixed frame plate (1002), a connecting inner plate (1003), a connecting seat (1005) and two buffering springs (1006). The connecting inner plate (1003) is fixedly connected to the fixed frame plate (1002) by fastening bolts (19). An intake pipe (5) is fixedly provided on one side of the front end face of the barrel body (1), and an exhaust pipe (7) is fixedly provided at the front end of one side of the rear cover (18).

2. The barrel structure of a muffler that is convenient for welding according to claim 1, characterized in that: A transition sleeve (6) is fixedly provided at the front end of the outer side of the intake pipe (5). Flanges (4) are fixedly provided at the ends of the intake pipe (5) and the exhaust pipe (7) away from the barrel body (1).

3. The barrel structure of a muffler that is convenient for welding according to claim 1, characterized in that: A positioning column (3) is fixedly provided at the rear end of one side of the front support plate (2). The rear support plate (9) is an L-shaped plate.

4. The barrel structure of a muffler that is convenient for welding according to claim 1, characterized in that: An intake inner connection pipe (12) is fixedly provided at the rear end of the intake pipe (5). An exhaust inner connection pipe (17) is fixedly provided at one end of the exhaust pipe (7). A fish-scale partition plate (13) is fixedly provided on one side inside the barrel body (1), and a first inner partition plate (14) is fixedly provided on one side of the fish-scale partition plate (13). A second inner partition plate (16) is fixedly provided on the other side inside the barrel body (1). An intermediate pipe (15) is fixedly provided between the first inner partition plate (14) and the second inner partition plate (16).

5. The barrel structure of a muffler that is convenient for welding according to claim 1, characterized in that: Installation holes (1004) are formed on both sides of the upper end face of the welding plate (1001). Installation bolts are sleeved in the two installation holes (1004). The fixed frame plate (1002) is fixedly provided on one side of the front support plate (2) and a plurality of connection holes are formed on the side close to the front support plate (2). The fastening bolt (19) is arranged in one of the plurality of connection holes.

6. The barrel structure of a muffler that is convenient for welding according to claim 1, characterized in that: The connecting inner plate (1003) is movably sleeved inside the fixed frame plate (1002). The connecting seat (1005) is fixedly provided on the lower end face of the welding plate (1001). The connecting seat (1005) is embedded in the connecting inner plate (1003), and the two buffering springs (1006) are fixedly provided at the lower end of the connecting seat (1005).

7. The barrel structure of a muffler that is convenient for welding according to claim 4, characterized in that: A plurality of through holes are formed on the outer walls of the intake inner connection pipe (12), the exhaust inner connection pipe (17) and the intermediate pipe (15).