Thermal insulation assembly of steam thermal insulation pipe
By introducing heating circulation water pipes and multi-layer protective layers into the steam insulation pipeline, the problem of discomfort in steam pipelines during long-distance transportation in winter is solved, effective insulation and corrosion protection are achieved, and conveying efficiency and pipeline life are improved.
Patent Information
- Application Number
- CN202422514372.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-10-17
AI Technical Summary
Existing steam pipelines are prone to insulation discomfort when transported in low temperature environments in winter, and cannot effectively provide heat, affecting the efficiency of medium transportation.
The insulation mechanism is adopted, including a heater, a temperature sensor, a circulating water pipe and a water pump. The heated water is transferred to the insulation sleeve through the circulating water pipe to heat the steam insulation pipe, combining a waterproof reflective layer, an insulating layer and a corrosion-resistant coating to prevent heat loss and corrosion.
Effectively maintain steam temperature, prevent insulation layer failure and pipeline corrosion, improve media conveying efficiency, and extend pipeline life.
Smart Images

Figure CN223090249U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steam heat preservation pipes, in particular to a heat preservation component of a steam heat preservation pipe. Background Art
[0002] A steam heat preservation pipe is a pipe specifically used for transporting steam, and is coated with heat preservation materials on the outside, aiming to reduce the heat energy loss of steam during transportation. The heat preservation pipe can effectively maintain the heat energy of the steam inside the pipe, reduce heat energy loss, lower energy consumption, improve energy efficiency, thereby saving operating costs, and can also prevent the condensed water of steam during transportation from corroding the pipe and equipment or affecting the working efficiency. Secondly, it can also reduce the surface temperature and reduce the risk of scalding or fire caused by high temperature.
[0003] In the prior art, as disclosed in Chinese Patent No.: CN218719415U, a steam pipe heat preservation component is disclosed, which includes a base, a bracket is fixedly installed on the base, a pipe body is fixedly installed on the bracket, a protection mechanism is arranged inside the pipe body, and a heat preservation component is arranged on the pipe body. The heat preservation component includes a circular ring box, and the inner wall of the circular ring box is fixedly connected with the pipe body. The utility model aims to protect the inner wall of the pipe body by arranging the protection mechanism, which is beneficial to the transportation of high-temperature steam. The utility model aims to provide a heat preservation function for the high-temperature steam pipe by arranging the heat preservation component, which is beneficial to the use of the steam pipe.
[0004] However, in winter when the temperature is low and the steam pipe transports the medium over a long distance, the steam pipe in the middle is prone to heat preservation discomfort and cannot provide heat for it, which will affect the heat preservation efficiency of the medium transportation, and thus a heat preservation component of a steam heat preservation pipe is needed. Summary of the Utility Model
[0005] The purpose of the utility model is to solve the problem that when the existing equipment is in use, the steam pipe in the middle is prone to heat preservation discomfort and cannot provide heat for it, and a heat preservation component of a steam heat preservation pipe is proposed.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a heat preservation component of a steam heat preservation pipe, including a heat preservation mechanism, and a main body mechanism is fixedly installed on the top of the heat preservation mechanism;
[0007] The heat preservation mechanism includes an operation panel. A first water tank is fixedly installed on the top of the operation panel. A heater is fixedly installed at the bottom of the inner wall of the first water tank. A temperature sensor is fixedly installed on one side of the inner wall of the first water tank. A water cover is arranged on the top of the first water tank. Two circulating water pipes are fixedly inserted into the top of the water cover. Water pumps are fixedly installed on the outer surfaces of the two circulating water pipes, and the bottoms of the two water pumps are in contact with the top of the water cover. A heat preservation sleeve is fixedly sleeved between the outer surfaces of the two circulating water pipes.
[0008] Preferably, a second water tank is fixedly installed on the top of the operation panel, and the output ends of the two circulating water pipes are both communicated with the inside of the second water tank.
[0009] Preferably, a connecting water pipe is fixedly inserted into one side of the outer wall of the second water tank, and the output end of the connecting water pipe is communicated with the inside of the first water tank. A control valve is fixedly installed on the outer surface of the connecting water pipe.
[0010] Preferably, the main body mechanism includes an outer layer with a thickness of 1-2 mm. A waterproof reflective layer is arranged on the inner surface of the outer layer with a thickness of 0.5-1 mm.
[0011] Preferably, a heat preservation layer is arranged on the inner surface of the waterproof reflective layer with a thickness of 30-100 mm.
[0012] Preferably, a corrosion-resistant layer is arranged on the inner surface of the heat preservation layer with a thickness of 80-120 μm. An inner layer is arranged on the inner surface of the corrosion-resistant layer with a thickness of 4-10 mm.
[0013] Preferably, the bottom of the outer layer is fixedly connected to the top of the heat preservation sleeve.
[0014] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0015] 1. In the present utility model, the water in the first water tank is heated by the heater, and under the action of the temperature sensor, it is heated to the required temperature. Then, the two water pumps are turned on, and the water flows along the two circulating water pipes through the heat preservation sleeve, and through heat exchange, the heat is transferred to the heat preservation sleeve and the heat preservation pipe, thereby achieving a heating effect on the steam heat preservation pipe. Then, the water flows into the second water tank along the two circulating water pipes instead of flowing back to the first water tank, avoiding the combination of the water after delivering heat and the water at the original temperature from affecting the water temperature, thereby improving the heating effect on the heat preservation pipe. After a certain period of time, the control valve is opened to make the water in the second water tank return to the first water tank, and it is circulated in this way, which can avoid the situation of inappropriate heat preservation of the steam pipeline in the middle, thereby improving the use effect of the steam heat preservation pipe heat preservation component.
[0016] 2. In the present utility model, through the function of the heat insulation layer, heat is insulated, heat loss is reduced, and the temperature of the steam is maintained. Then, through the function of the corrosion-resistant coating, the inner layer of the pipeline can be prevented from being corroded and oxidized, and the service life of the pipeline can be extended. Secondly, through the function of the waterproof reflective layer, moisture penetration is prevented, the heat insulation layer is protected, and the heat insulation layer is prevented from failing due to moisture. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a perspective view of a heat insulation component of a steam heat preservation pipe proposed by the present utility model;
[0018] Figure 2 is an exploded view of a heat insulation mechanism of a heat insulation component of a steam heat preservation pipe proposed by the present utility model;
[0019] Figure 3 is a front view of a heat insulation mechanism of a heat insulation component of a steam heat preservation pipe proposed by the present utility model;
[0020] Figure 4 is a side view of a main body mechanism of a heat insulation component of a steam heat preservation pipe proposed by the present utility model.
[0021] Legend Explanation:
[0022] 1. Heat insulation mechanism; 101. Operation panel; 102. First water tank; 103. Heater; 104. Temperature sensor; 105. Water cover; 106. Circulating water pipe; 107. Water pump; 108. Heat insulation sleeve; 109. Second water tank; 110. Connecting water pipe; 111. Control valve;
[0023] 2. Main body mechanism; 201. Outer layer; 202. Waterproof reflective layer; 203. Heat insulation layer; 204. Corrosion-resistant coating; 205. Inner layer. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0025] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.
[0026] Embodiment 1: As Figures 1-4 shown, the present utility model provides a heat insulation component for a steam heat preservation pipe, which includes a heat insulation mechanism 1, and a main body mechanism 2 is fixedly installed on the top of the heat insulation mechanism 1;
[0027] The heat preservation mechanism 1 includes an operation panel 101. A first water tank 102 is fixedly installed at the top of the operation panel 101. A heater 103 is fixedly installed at the bottom of the inner wall of the first water tank 102. A temperature sensor 104 is fixedly installed on one side of the inner wall of the first water tank 102. A water cover 105 is arranged at the top of the first water tank 102. Two circulating water pipes 106 are fixedly inserted at the top of the water cover 105. Water pumps 107 are fixedly installed on the outer surfaces of the two circulating water pipes 106, and the bottoms of the two water pumps 107 are in contact with the top of the water cover 105. A heat preservation sleeve 108 is fixedly sleeved between the outer surfaces of the two circulating water pipes 106. A second water tank 109 is fixedly installed at the top of the operation panel 101, and the output ends of the two circulating water pipes 106 are both communicated with the inside of the second water tank 109. A connecting water pipe 110 is fixedly inserted on one side of the outer wall of the second water tank 109, and the output end of the connecting water pipe 110 is communicated with the inside of the first water tank 102. A control valve 111 is fixedly installed on the outer surface of the connecting water pipe 110.
[0028] The effect achieved by the entire Embodiment 1 is that when the steam heat preservation pipe is used in winter and needs to be transported over a long distance, a heat preservation mechanism 1 is arranged below the heat preservation pipe to maintain the heat preservation effect of the intermediate heat preservation pipe. First, the heater 103 in the first water tank 102 is started through an external controller to heat the water in the first water tank 102. Since a temperature sensor 104 is installed on one side of the inner wall of the first water tank 102 and the temperature sensor 104 is wirelessly connected to the external controller, the temperature sensor 104 detects the water temperature in the first water tank 102, and under the cooperation of the controller and the heater 103, the water temperature is controlled within the required range. Then, the two water pumps 107 are started, so that the water in the first water tank 102 flows along the two circulating water pipes 106 and passes through the heat preservation sleeve 108 installed below the heat preservation pipe. Through heat exchange, the heat in the water is transferred to the heat preservation pipe through the heat preservation sleeve 108 to heat the intermediate heat preservation pipe. Then, the water will flow into the second water tank 109 along the two circulating water pipes 106 instead of directly flowing into the first water tank 102, effectively avoiding the combination of the water that has provided heat and the original water from affecting the water temperature in the first water tank 102, thereby improving the heating effect on the heat preservation pipe. After a certain period of time, the control valve 111 is opened to make the water in the second water tank 109 return to the first water tank 102 and circulate in this way, which can avoid the situation of inappropriate heat preservation of the intermediate steam pipeline, improve the efficiency of heat preservation for medium transportation, and further improve the use effect of the heat preservation component of the steam heat preservation pipe.
[0029] Embodiment 2: As Figures 2-4As shown, the main body mechanism 2 includes an outer layer 201 with a thickness of 1 - 2 mm. The inner wall of the outer layer 201 is provided with a waterproof reflective layer 202 with a thickness of 0.5 - 1 mm. The inner wall of the waterproof reflective layer 202 is provided with a thermal insulation layer 203 with a thickness of 30 - 100 mm. The inner wall of the thermal insulation layer 203 is provided with a corrosion-resistant layer 204 with a thickness of 80 - 120 μm. The inner wall of the corrosion-resistant layer 204 is provided with an inner layer 205 with a thickness of 4 - 10 mm. The bottom of the outer layer 201 is fixedly connected to the top of the thermal insulation sleeve 108.
[0030] The effect achieved by the entire Embodiment 2 is that the steam thermal insulation pipe is the main body mechanism 2. Its outer layer 201 is composed of stainless steel material with a thickness of 1 - 2 mm, which can protect the thermal insulation material, prevent physical damage and the influence of the external environment, and at the same time provide a certain mechanical strength. Its waterproof reflective layer 202 is composed of composite aluminum foil cloth material with a thickness of 0.5 - 1 mm, which can prevent water penetration and protect the thermal insulation layer 203 to avoid the failure of the thermal insulation layer 203 due to moisture. Its thermal insulation layer 203 is composed of environmentally friendly high-temperature glass wool material with a thickness of 30 - 100 mm, which varies according to the pipe diameter and heat loss requirements. Its corrosion-resistant coating 204 is made of anti-corrosion coatings such as inorganic zinc-rich primer and polyurethane topcoat with a thickness of 80 - 120 μm, which can prevent the inner pipe from being corroded and oxidized and extend the service life of the pipe. Its inner layer 205 is composed of steel pipe material, responsible for transporting steam and bearing the pressure inside the pipe, so as to improve the use effect of the steam thermal insulation pipe.
[0031] Working principle: First, when the steam heat preservation pipe is used in winter and for long-distance transportation, an insulation sleeve 108 is installed under the steam heat preservation pipe in the middle. Then, two circulating water pipes 106 are fixedly inserted into the insulation sleeve 108. The input ends of the two circulating water pipes 106 are communicated with the inside of the first water tank 102, and the output ends are communicated with the inside of the second water tank 109. Then, the heater 103 in the first water tank 102 is started through an external controller, and with the cooperation of the temperature sensor 104, the water temperature in the first water tank 102 is controlled at an appropriate temperature. Then, the two water pumps 107 are turned on, so that the water in the first water tank 102 reaches the insulation sleeve 108 along the two circulating water pipes 106, and the heat is transferred to the steam heat preservation pipe through the insulation sleeve 108 to heat the steam heat preservation pipe. Then, the water will return to the second water tank 109 along the two circulating water pipes 106. After a certain period of time, the control valve 111 is opened, so that the water in the second water tank 109 returns to the first water tank 102 along the connecting water pipe 110, effectively avoiding the combination of the water that has delivered heat and the water with the original temperature, which affects the water temperature, thereby improving the heating effect of the heat preservation pipe. Secondly, through the functions of the waterproof reflective layer 202, the heat insulation layer 203 and the corrosion-resistant coating 204, the moisture penetration can be effectively prevented, the heat insulation layer 203 can be protected, and the heat insulation layer 203 can be prevented from failing due to dampness. The heat loss can be reduced, the temperature of the steam can be maintained, and the inner pipe can be prevented from being corroded and oxidized, prolonging the service life of the pipe, thereby improving the use effect of the heat preservation component of the steam heat preservation pipe.
[0032] The above is only the preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims
1. A thermal insulation component for a steam insulation pipe, comprising a thermal insulation mechanism (1), characterized in that: The top of the heat preservation mechanism (1) is fixedly installed with a main body mechanism (2); The heat preservation mechanism (1) includes an operation panel (101). The top of the operation panel (101) is fixedly installed with a first water tank (102). The bottom of the inner wall of the first water tank (102) is fixedly installed with a heater (103). One side of the inner wall of the first water tank (102) is fixedly installed with a temperature sensor (104). The top of the first water tank (102) is provided with a water cover (105). Two circulating water pipes (106) are fixedly inserted into the top of the water cover (105). Water pumps (107) are fixedly installed on the outer surfaces of the two circulating water pipes (106), and the bottoms of the two water pumps (107) are in contact with the top of the water cover (105). A heat preservation sleeve (108) is fixedly sleeved between the outer surfaces of the two circulating water pipes (106).
2. The thermal insulation component of a steam thermal insulation pipe according to claim 1, characterized in that: The top of the operation panel (101) is fixedly installed with a second water tank (109), and the output ends of the two circulating water pipes (106) are communicated with the inside of the second water tank (109).
3. The thermal insulation component of a steam thermal insulation pipe according to claim 2, characterized in that: One side of the outer wall of the second water tank (109) is fixedly inserted with a connecting water pipe (110), and the output end of the connecting water pipe (110) is communicated with the inside of the first water tank (102). A control valve (111) is fixedly installed on the outer surface of the connecting water pipe (110).
4. A steam insulation pipe insulation component according to claim 3, characterized in that: The main body mechanism (2) includes an outer layer (201). The thickness of the outer layer (201) is 1-2 mm. A waterproof reflective layer (202) is arranged on the inner surface of the outer layer (201). The thickness of the waterproof reflective layer (202) is 0.5-1 mm.
5. The thermal insulation component of a steam thermal insulation pipe according to claim 4, characterized in that: A heat preservation layer (203) is arranged on the inner surface of the waterproof reflective layer (202). The thickness of the heat preservation layer (203) is 30-100 mm.
6. The thermal insulation component of a steam thermal insulation pipe according to claim 5, characterized in that: A corrosion-resistant layer (204) is arranged on the inner surface of the heat preservation layer (203). The thickness of the corrosion-resistant layer (204) is 80-120 μm. An inner layer (205) is arranged on the inner surface of the corrosion-resistant layer (204). The thickness of the inner layer (205) is 4-10 mm.
7. The thermal insulation component of a steam thermal insulation pipe according to claim 6, wherein: The bottom of the outer layer (201) is fixedly connected to the top of the heat preservation sleeve (108).
Citation Information
Patent Citations
Steam pipeline heat preservation assembly
CN218719415U