Gluing-free S-shaped corrugated filler with male-female butt joint structure for cooling tower

Abstract

The utility model provides a gluing-free S-shaped corrugated packing with a male-female butt joint structure for a cooling tower, which belongs to the technical field of cooling towers and comprises a constraint frame, a corrugated plate and a butt joint component, the corrugated plate is embedded in the inner wall of the constraint frame, and the butt joint component is arranged on the outer wall of the constraint frame and connected with the constraint frame. Wherein the butt-joint assembly comprises a butt-joint frame, a butt-joint rod, a limiting hole, a locking plate, a mounting plate, a supporting spring, a spring bolt, a handle, a locking frame, a positioning block, a locking rod, a limiting rod and a fixing hole, the butt-joint frame is arranged on the outer wall of the restraining frame in a sleeving mode, and the butt-joint rod is fixedly arranged on the edge of the top of the outer wall of the butt-joint frame. The limiting hole is formed in the inner wall of the butt joint rod. Through the butt joint assembly, the corrugated plates can be rapidly stacked and installed, after installation is completed, the butt joint frame is locked through the locking plate, stable limiting of the corrugated plates in the working process is guaranteed, the structural strength after installation is guaranteed, meanwhile, the installation difficulty is lowered, and the installation efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of cooling towers, and in particular relates to an S-corrugated filler for a cooling tower which has a male-female butt joint structure and does not require gluing. Background Art

[0002] Cooling tower is an important industrial equipment, its main functions and features are as follows: cooling tower is a device that uses water as circulating coolant, absorbs heat from a system and discharges it into the atmosphere to reduce the water temperature. It uses the heat exchange between water and air flow to generate steam, and the steam evaporates and takes away the heat to achieve evaporative heat dissipation, convection heat transfer and radiation heat transfer to dissipate the waste heat generated in industry or refrigeration and air conditioning to reduce the water temperature.

[0003] If the S-shaped corrugated packing of the cooling tower lacks a male-female docking structure, it may indeed lead to problems of increased installation difficulty and reduced installation efficiency. Increased installation difficulty: Since the S-shaped corrugated packing does not have a male-female docking structure, it requires more precise alignment and fixation during installation, which increases the complexity of the operation. The gaps and angles between the packings need to be precisely controlled to ensure uniform distribution of water flow and effective heat exchange. Reduced installation efficiency: Due to the increased difficulty of installation, the operation time may be prolonged, thereby reducing the installation efficiency. During large-scale installation or maintenance, this may lead to project delays and increased costs. Utility Model Content

[0004] The utility model aims to provide an S-corrugated packing for a cooling tower with a male-female butt joint structure without gluing, aiming to solve the problems raised by the background technology.

[0005] An S-shaped corrugated packing for a cooling tower having a male-female butt joint structure without gluing, comprising:

[0006] A constraining frame and a corrugated plate, wherein the corrugated plate is embedded in the inner wall of the constraining frame;

[0007] The docking component is arranged on the outer wall of the constraint frame, where: the docking component includes a docking frame, a docking rod, a limit hole, a locking plate, a mounting plate, a support spring, a locking tongue, a handle, a locking frame, a positioning block, a locking rod, a limiting rod and a fixing hole. The docking frame is sleeved on the outer wall of the constraint frame. The docking rod is fixedly arranged at the top edge of the outer wall of the docking frame. The limit hole is opened on the inner wall of the docking rod. The fixing holes are opened on both sides of the outer wall of the locking plate. The mounting plate is fixedly arranged on the inner wall of the locking plate. One end of the support spring is fixedly arranged at the center of the outer wall of the mounting plate. The other end of the support spring is fixedly arranged on the outer wall of the locking tongue. The limiting rod is embedded in the inner wall of the locking plate. The locking tongue is slidably sleeved on the outer wall of the limiting rod. The handle is fixedly arranged on the outer wall of the locking tongue. The locking frame is fixedly arranged on the outer wall of the docking frame. The positioning block is fixedly arranged on one side of the outer wall of the locking plate. The locking rod is fixedly arranged at the center of the outer wall of the positioning block. The locking rod matches the limit hole. The fixing hole matches the locking frame. The locking tongue matches the locking frame.

[0008] Further, S-shaped corrugated grooves and diversion grooves are opened on the top of the outer wall of the corrugated plate.

[0009] Further, the S-shaped corrugated grooves and the diversion grooves are communicated with each other.

[0010] Further, the positioning block matches the opening of the docking frame.

[0011] Further, the handle is slidably embedded in the groove opened on the outer wall of the locking plate.

[0012] Further, the bottom opening of the outer wall of the docking frame matches the docking rod.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] 1. Improve the installation efficiency

[0015] Quick stacking and installation: Through the design of the docking component, the quick stacking and installation of the corrugated plate 2 can be realized. During the installation process, the docking rod 4 is inserted into the bottom opening of the upper docking frame 3, and the docking and locking can be completed through simple manual operation. This design significantly reduces the installation complexity and improves the installation efficiency. Compared with the traditional glue bonding installation method, there is no need to wait for the glue to dry, greatly shortening the installation cycle.

[0016] 2. Improve the structural stability

[0017] Multiple locking mechanism: The docking component includes various structural elements such as a limit hole 5, a locking plate 6, a locking tongue 9, a locking frame 11, a positioning block 12, and a locking rod 13, forming a multiple locking mechanism. During the docking and locking process, the locking plate 6 cooperates with the locking frame 11, the locking rod 13 cooperates with the limit hole 5, and the locking tongue 9 cooperates with the locking frame 11 to achieve vertical stability and the firmness of the overall structure. This design ensures the stability of the corrugated plate 2 while improving the structural strength after installation, meeting the requirements of various loads and vibrations in the working environment of the cooling tower.

[0018] 3. Improve the cooling effect

[0019] Optimized corrugated structure: The top of the outer wall of the corrugated plate 2 is provided with an S-shaped corrugated groove 201 and a diversion groove 202, and the S-shaped corrugated groove 201 and the diversion groove 202 are interconnected. This design can achieve the efficient flow of cooling water. During the operation of the cooling tower, the cooling water flows along the paths of the corrugated groove and the diversion groove, increasing the contact area between the cooling water and the air and improving the heat exchange efficiency. This structural design can significantly improve the cooling effect and enhance the overall performance of the cooling tower.

[0020] 4. Facilitate maintenance and replacement

[0021] Modular design: The restraint frame 1, the corrugated plate 2, and the docking frame 3 adopt a modular design, and the corrugated plate 2 can be easily disassembled and replaced. If a certain corrugated plate fails or needs maintenance, only a simple unlocking and disassembling operation of the docking component is required to remove the corrugated plate 2 for repair or replacement. This modular design greatly simplifies the maintenance process of the cooling tower, reduces the downtime, and improves the utilization rate of the equipment.

[0022] 5. Reduce installation materials and costs

[0023] No need for gluing: Traditional installation of cooling tower fillers requires a large amount of glue and adhesives, while the present utility model adopts a mechanical docking method and completely eliminates the need for gluing. This not only reduces the usage amount of installation materials but also avoids the cost of glue and potential environmental pollution problems. In addition, since the mechanical docking method is simpler, the required labor cost is also correspondingly reduced, and the overall installation cost is effectively controlled.

[0024] 6. Improve the installation accuracy

[0025] Positioning and limiting design: The positioning block 12 in the docking component matches the opening of the docking frame 3, the handle 10 is slidably embedded in the outer wall slot of the locking plate 6, and the limit hole 5 cooperates with the locking rod 13. These designs ensure the positioning and limiting accuracy during the installation process. Through this precise positioning and limiting design, the accuracy of the corrugated plate 2 during installation can be ensured, avoiding problems such as a decrease in cooling effect or structural instability caused by installation deviation.

[0026] In summary, the S-shaped corrugated packing for cooling towers of the present utility model, through the male-female docking structure that does not require gluing, not only significantly improves the installation efficiency and structural stability, but also optimizes the cooling effect, facilitates maintenance and replacement, reduces installation materials and costs, improves the installation accuracy, and overall enhances the performance and economic benefits of the cooling tower. Brief Description of the Drawings

[0027] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0028] Figure 1 is a perspective view of the present utility model;

[0029] Figure 2 is a perspective view of the locking plate of the present utility model;

[0030] Figure 3 is a perspective view of the locking rod of the present utility model.

[0031] In the figures: 1, restraint frame; 2, corrugated plate; 3, docking frame; 4, docking rod; 5, limit hole; 6, locking plate; 7, mounting plate; 8, support spring; 9, lock tongue; 10, handle; 11, locking frame; 12, positioning block; 13, locking rod; 14, limiting rod; 201, S-shaped corrugated groove; 202, diversion groove; 601, fixing hole. Detailed Description of the Preferred Embodiments

[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0033] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0034] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0035] Please refer to Figures 1 - 3 , the technical solution provided by this embodiment is as follows:

[0036] A cooling tower S-wave filler with a male-female docking structure that does not require gluing, without gluing, adopting a male-female docking structure, including a restraint frame 1 and a corrugated plate 2, and the corrugated plate 2 is embedded in the inner wall of the restraint frame 1. The docking assembly is arranged at the outer wall of the restraint frame 1 and includes a docking frame 3, a docking rod 4, a limit hole 5, a locking plate 6, a mounting plate 7, a support spring 8, a locking tongue 9, a handle 10, a locking frame 11, a positioning block 12, a locking rod 13, a limiting rod 14, and a fixing hole 601.

[0037] The restraint frame 1 is made of polypropylene (PP) or polyvinyl chloride (PVC) material, with dimensions of 1000mm x 500mm x 50mm, and a corrugated plate 2 is embedded in the rectangular frame. The corrugated plate 2 is made of polypropylene (PP) or polyvinyl chloride (PVC) material, with dimensions of 980mm x 480mm x 40mm, and is internally provided with an S-wave groove 201 and a diversion groove 202 for realizing the flow of cooling water.

[0038] The docking frame 3 of the docking assembly is made of aluminum alloy or stainless steel material, with dimensions of 50mm x 50mm x 50mm, and is sleeved on the outer wall of the restraint frame 1. The docking rod 4 is made of aluminum alloy or stainless steel material, with a diameter of 10mm and a length of 40mm, and is fixed at the top edge of the outer wall of the docking frame 3 for inserting into the bottom opening of the upper docking frame 3 to realize auxiliary stacking. The limit hole 5 is opened on the inner wall of the docking rod 4 for positioning and locking.

[0039] The locking plate 6 is made of aluminum alloy or stainless steel material, with dimensions of 40mm x 40mm, and is arranged on the outer wall of the docking frame 3 to realize the locking of the docking frame. The mounting plate 7 is made of aluminum alloy or stainless steel material, with dimensions of 30mm x 30mm, and is fixed on the inner wall of the locking plate 6 to support the support spring 8. The support spring 8 is made of steel, with a diameter of 10mm and a length of 20mm, one end of which is fixed at the center of the outer wall of the mounting plate 7, and the other end is fixed at the outer wall of the locking tongue 9.

[0040] The locking tongue 9 is made of aluminum alloy or stainless steel, with dimensions of 20mm x 10mm. It is slidably sleeved on the outer wall of the limiting rod 14 and embedded inside the locking frame 11 to achieve locking. The handle 10 is made of plastic or rubber, with dimensions of 30mm x 20mm. It is fixed on the outer wall of the locking tongue 9 for easy operation. The locking frame 11 is made of aluminum alloy or stainless steel, with dimensions of 50mm x 50mm x 50mm. It is fixed on the outer wall of the docking frame 3 and matches with the locking tongue 9 to achieve locking.

[0041] The positioning block 12 is made of aluminum alloy or stainless steel, with dimensions of 20mm x 20mm x 10mm. It is fixed on one side of the outer wall of the locking plate 6 and matches with the opening of the docking frame 3 to achieve preliminary positioning. The locking rod 13 is made of aluminum alloy or stainless steel, with a diameter of 10mm and a length of 20mm. It is fixed at the center of the outer wall of the positioning block 12 and embedded inside the limiting hole 5 to achieve docking and locking. The limiting rod 14 is made of aluminum alloy or stainless steel, with a diameter of 10mm and a length of 30mm. It is embedded in the inner wall of the locking plate 6 to limit the movement of the locking tongue 9. The fixing holes 601 are opened on both sides of the outer wall of the locking plate 6 and match with the locking frame 11 to fix the locking plate 6.

[0042] Through the docking assembly, the corrugated plate 2 can be quickly stacked and installed, and the locking plate 6 is used to lock the docking frame 3, ensuring the stable positioning of the corrugated plate 2 during the working process, improving the structural strength after installation, reducing the installation difficulty, and enhancing the installation efficiency.

[0043] The specific implementation process is as follows:

[0044] Stack the constraint frame 1, the corrugated plate 2, and the docking frame 3.

[0045] The docking rod 4 is inserted into the bottom opening of the upper-layer docking frame 3 to complete the auxiliary stacking.

[0046] Hold the handle 10 with both hands and squeeze the handle 10 to make the locking tongue 9 move on the limiting rod 14 and compress the support spring 8.

[0047] Align the fixing holes 601 on the locking plate 6 with the locking frame 11.

[0048] Release the handle 10. Under the action of the support spring 8, the locking tongue 9 resets and is embedded inside the locking frame 11 to complete the fixation.

[0049] During the movement of the locking plate 6, the positioning block 12 and the docking frame 3 match with each other to complete the preliminary positioning.

[0050] Use the locking rod 13 to be embedded inside the limiting hole 5 for secondary docking and locking to ensure the up-and-down stability.

[0051] At the top of the outer wall of the corrugated plate 2, there are S-shaped corrugated grooves 201 and diversion grooves 202. The S-shaped corrugated grooves 201 and the diversion grooves 202 are interconnected to ensure the efficient flow of cooling water. The positioning block 12 matches the opening of the docking frame 3 to achieve preliminary positioning. The handle 10 is slidably embedded in the outer wall groove of the locking plate 6 to ensure the moving accuracy. The bottom opening of the outer wall of the docking frame 3 matches the docking rod 4 to ensure the stability of the stacking and clamping of the docking frame 3.

[0052] Through the design of the docking component, the rapid stacking and installation of the corrugated plate 2 are realized, and the docking frame 3 is locked through the locking plate 6, ensuring the stable limit of the corrugated plate 2 during the working process, improving the structural strength after installation, reducing the installation difficulty, and improving the installation efficiency.

[0053] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A cooling tower S-wave filler with a male-female docking structure that does not require gluing, characterized in that, Including, A restraint frame (1) and a corrugated plate (2), the corrugated plate (2) being embedded in the inner wall of the restraint frame (1); A docking component, provided on the outer wall of the restraint frame (1), wherein: the docking component includes a docking frame (3), a docking rod (4), a limit hole (5), a locking plate (6), a mounting plate (7), a support spring (8), a locking tongue (9), a handle (10), a locking frame (11), a positioning block (12), a locking rod (13), a limiting rod (14) and a fixing hole (601), the docking frame (3) is sleeved on the outer wall of the restraint frame (1), the docking rod (4) is fixedly arranged at the top edge of the outer wall of the docking frame (3), the limit hole (5) is opened in the inner wall of the docking rod (4), the fixing hole (601) is opened on both sides of the outer wall of the locking plate (6), the mounting plate (7) is fixedly arranged on the inner wall of the locking plate (6), one end of the support spring (8) is fixedly arranged at the center of the outer wall of the mounting plate (7), the other end of the support spring (8) is fixedly arranged on the outer wall of the locking tongue (9), the limiting rod (14) is embedded in the inner wall of the locking plate (6), the locking tongue (9) is slidably sleeved on the outer wall of the limiting rod (14), the handle (10) is fixedly arranged on the outer wall of the locking tongue (9), the locking frame (11) is fixedly arranged on the outer wall of the docking frame (3), the positioning block (12) is fixedly arranged on one side of the outer wall of the locking plate (6), the locking rod (13) is fixedly arranged at the center of the outer wall of the positioning block (12), the locking rod (13) matches the limit hole (5), the fixing hole (601) matches the locking frame (11), and the locking tongue (9) matches the locking frame (11).

2. The S-shaped corrugated packing for cooling towers with a male-female docking structure without adhesives according to claim 1, characterized in that, An S-shaped corrugated groove (201) and a diversion groove (202) are opened at the top of the outer wall of the corrugated plate (2).

3. The S-shaped corrugated packing for cooling towers with a male-female docking structure that does not require gluing according to claim 2, characterized in that, The S-shaped corrugated groove (201) and the diversion groove (202) are communicated with each other.

4. The S-shaped corrugated packing for cooling towers with a male-female docking structure without adhesives according to claim 3, characterized in that, The positioning block (12) matches the opening of the docking frame (3).

5. A type of S-corrugated packing for cooling towers with a male-female docking structure that does not require gluing, as described in claim 4, characterized in that The handle (10) is slidably embedded in the groove opened on the outer wall of the locking plate (6).

6. The S-shaped corrugated packing for a cooling tower with a male-female docking structure without gluing according to claim 5, characterized in that, The bottom opening of the outer wall of the docking frame (3) matches the docking rod (4).

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