Scraping layer testing tool
By designing the scraper test tool, using a structure with fixed scraper blades and adjustable force in the inclined chute, the subjectivity problem of scraper detection is solved, standardized scraper detection is realized, and the objectivity and accuracy of the detection is improved.
Patent Information
- Application Number
- CN202421703504.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing scraping layer detection methods rely on manual operations, resulting in subjective differences in the judgment results, affecting the objectivity and accuracy of the detection.
A scraping layer testing tool is designed, including fixed scrapers inside the oblique chute. The chute, clamping pin and spring structure ensures the consistency of the scraper hardness and angle. Combined with the replaceable scraper and counterweight block to adjust the force, standardized scraper testing is achieved.
It improves the objectivity and accuracy of scraping layer detection, improves the efficiency of production and quality detection, and reduces human error.
Smart Images

Figure CN223091791U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of printing, and particularly relates to a scraping layer testing tool. Background Art
[0002] The scratch and heat stamping film, also known as scratch silver, is a special material applied to printed matter. It is a layer of scratchable layer attached to the printed matter to cover the printed content below. The application of the scratch and heat stamping film is very extensive and is commonly found in anti-counterfeiting labels, such as recharge card passwords, product serial numbers, etc., which can effectively prevent information leakage.
[0003] After the scraping layer is printed, it is necessary to conduct scraping detection on the scraping layer, such as testing whether the scraping layer is easy to scrape off and the stability of the scraping layer, so as to control the product quality or adjust the production process. The existing detection method is that the staff uses their nails to conduct scraping tests on the scraping layer. Due to differences in the hardness of the operator's nails, scraping angles, and applied forces, there are subjective differences in the judgment results, which is not conducive to production personnel and quality personnel to conduct quality inspection and judgment on the scraping layer. Therefore, there is an urgent need for a scraping layer testing tool to improve the objectivity and accuracy of scraping layer inspection. Summary of the Utility Model
[0004] This application proposes a scraping layer testing tool to improve the objectivity and accuracy of scraping layer scraping inspection.
[0005] To achieve the above object, the utility model provides the following technical solutions:
[0006] A scraping layer testing tool includes a body. An inclined groove is opened at the lower part of the body. A scraping blade is inserted into the inclined groove. An installation hole is provided at the upper part of the inclined groove. A sleeve is connected to the bottom surface of the installation hole. A pin is inserted into the sleeve. The bottom end of the pin passes through the sleeve and inserts into the inclined groove to abut against the scraping blade. The top of the pin is connected to one end of a spring, and the bottom surface of the installation hole is connected to the other end of the spring.
[0007] In an embodiment of this application, concave holes are opened on both sides of the body.
[0008] In an embodiment of this application, a loading groove is opened at the top of the body.
[0009] In an embodiment of this application, a bolt column is provided in the loading groove, and a weight block and a nut are sleeved on the bolt column.
[0010] In an embodiment of this application, fine grooves are provided on the inner wall of the inclined groove.
[0011] In an embodiment of this application, the edges at the lower part of the body are provided with rounded chamfers.
[0012] In one embodiment of the present application, rollers are installed on the bottom surface of the body.
[0013] In summary, the technical solution proposed in the present application includes the following beneficial technical effects: By fixing the scraping blade in the inclined groove, with one end of the scraping blade extending outside the inclined groove, during the test, the body is placed flat on a straight surface, the extending end of the scraping blade is aligned with the scraping layer to be tested, and the body is pushed flat so that the extending end of the scraping blade slides across the scraping layer, thereby completing the scraping test of the scraping layer. The same body can be used to perform scraping tests on different scraping layers respectively. Since the hardness of the same scraping blade is the same, and the scraping angle of the scraping blade fixed in the inclined groove is the same, and the mass of the same body is the same so that the pressing force of the scraping blade is the same. Compared with using nails to perform scraping inspection on the scraping layer, the objectivity and accuracy of the scraping layer inspection are improved, which is beneficial to improving the efficiency of production personnel and quality personnel in judging the quality of the scraping layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0015] Figure 1 Schematic diagram of the three-dimensional structure of the scraping layer testing tool provided by an embodiment of the present application;
[0016] Figure 2 Schematic diagram of the three-dimensional structure of the scraping layer testing tool provided by an embodiment of the present application;
[0017] Figure 3 Schematic diagram of the three-dimensional structure of the scraping layer testing tool provided by an embodiment of the present application;
[0018] Figure 4 Schematic diagram of the three-dimensional structure of the scraping layer testing tool provided by an embodiment of the present application;
[0019] Figure 5 Schematic diagram of the three-dimensional structure of the scraping layer testing tool provided by an embodiment of the present application;
[0020] Figure 6 Schematic diagram of the three-dimensional structure of the scraping layer testing tool provided by an embodiment of the present application;
[0021] Figure 7 Schematic diagram of the three-dimensional structure of the scraping layer testing tool provided by an embodiment of the present application;
[0022] In the figure: body - 1, inclined groove - 11, scraping blade - 111, fine groove - 12;
[0023] Mounting hole - 2, sleeve - 21, pin - 22;
[0024] Spring - 3;
[0025] Concave hole - 4;
[0026] Load groove - 5, bolt column - 51, counterweight - 52, nut - 53;
[0027] Round chamfer - 6, roller - 7. Detailed implementation manners
[0028] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below. Apparently, the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts shall also fall within the protection scope of the present application.
[0029] It should be noted that in the description of the present application, the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present application.
[0030] The terms "installation", "connection" and "coupling" in the present application should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0031] In the embodiments of the present application, words such as "exemplary" or "for example" are used to represent examples, illustrations or explanations. Any embodiment or design solution described as "exemplary" or "for example" in the embodiments of the present application should not be construed as being more preferred or having more advantages than other embodiments or design solutions. Specifically, the use of words such as "exemplary" or "for example" is intended to present relevant concepts in a specific manner.
[0032] A scraping layer testing tool provided in this embodiment is shown in Figures 1 - 7As shown, it includes a main body 1. An inclined slot 11 is formed at the lower part of the main body 1. A scraping blade 111 is inserted into the inclined slot 11. An installation hole 2 is provided at the upper part of the inclined slot 11. A sleeve 21 is connected to the bottom surface of the installation hole 2. A pin 22 is inserted into the sleeve 21. The bottom end of the pin 22 passes through the sleeve 21 and inserts into the inclined slot 11 to abut against the scraping blade 111. The top of the pin 22 is connected to one end of a spring 3, and the bottom surface of the installation hole 2 is connected to the other end of the spring 3.
[0033] In the above embodiment, an inclined slot 11 is formed at the lower part of the main body 1. A scraping blade 111 is inserted into the inclined slot 11. The inclined slot 11 is used to keep the scraping blade 111 at a fixed inclination angle. A sleeve 21 is connected to the bottom surface of the installation hole 2, and a pin 22 is inserted into the sleeve 21. The bottom end of the pin 22 passes through the sleeve 21 and inserts into the inclined slot 11 to abut against the scraping blade 111. Further, the top of the pin 22 is connected to one end of a spring 3, and the bottom surface of the installation hole 2 is connected to the other end of the spring 3. The spring 3 is in a stretched state. The pulling force generated by the spring 3 retracting pulls the pin 22 downward to tightly abut against the scraping blade 111, which is beneficial to improving the stability of the scraping blade 111 inserted in the inclined slot 11. In addition, pulling the pin 22 upward can pull out the scraping blade 111. When the scraping blade 111 is inserted into the inclined slot 11 again, first pull up the pin 22 to insert the scraping blade 111, and then release the pin 22. The spring 3 pulls the pin 22 to reset and abut against the scraping blade 111 again to tightly fix the scraping blade 111, which is beneficial to improving the convenience of disassembling the scraping blade 111. When in use, align the protruding end of the scraping blade 111 with the scraping layer to be tested, and push the main body 1 horizontally so that the protruding end of the scraping blade 111 slides across the scraping layer, thereby completing the scraping test of the scraping layer. The same main body 1 can be used to perform scraping tests on different scraping layers respectively. Since the hardness of the same scraping blade 111 is the same, and the scraping angle of the scraping blade 111 fixed in the inclined slot 11 is the same, and the mass of the same main body 1 is the same so that the pressing force of the scraping blade 111 is the same, compared with using a fingernail to scrape and inspect the scraping layer, it improves the objectivity and accuracy of the scraping layer inspection, and thus is beneficial to improving the efficiency of production personnel and quality personnel in judging the quality of the scraping layer.
[0034] In an embodiment of the present application, referring to Figure 1 and Figure 2 as shown, concave holes 4 are formed on both sides of the main body 1.
[0035] In the above embodiment, the concave holes 4 can form a holding point on the side of the main body 1, which can increase the stability of holding when transferring or pushing the main body 1, prevent the main body 1 from falling during transfer and taking, and is beneficial to improving the safety of the tool.
[0036] In an embodiment of the present application, referring to Figure 4 as shown, a loading groove 5 is formed at the top of the main body 1.
[0037] In the above embodiment, the loading groove 5 opened at the top of the main body 1 is used to place standard weights such as weights, so as to change the self-weight of the main body 1, and further change the force for the scraping blade 111 to scrape the scraping layer, so as to realize the inspection of the same batch of scraping layers with different scraping forces, which is beneficial to improving the accuracy of detection, and further beneficial to improving and adjusting the printing process of the scraping layer.
[0038] In an embodiment of the present application, referring to Figure 5 As shown, a bolt column 51 is arranged in the loading groove 5, and a counterweight block 52 and a nut 53 are sleeved on the bolt column 51.
[0039] In the above embodiment, it is unstable to directly place the heavy block in the loading groove 5, and it is easy to fall off when the main body 1 moves. The counterweight block 52 is placed in the loading groove 5 through the bolt column 51, and then the nut 53 is screwed in to clamp the counterweight block 52, which is beneficial to improving the stability of the counterweight block 52, and further beneficial to improving the inspection efficiency of the scraping layer.
[0040] In an embodiment of the present application, referring to Figure 2 As shown, fine grooves 12 are provided on the inner wall of the inclined groove 11.
[0041] In the above embodiment, the fine grooves 12 are used to increase the friction between the scraping blade 111 and the inclined groove 11 when the scraping blade 111 is inserted into the inclined groove 11, which is beneficial to improving the stability of the scraping blade 111 inserted in the inclined groove 11.
[0042] In an embodiment of the present application, referring to Figure 6 As shown, a rounded chamfer 6 is provided on the edge of the lower part of the main body 1.
[0043] In the above embodiment, the edge of the lower part of the main body 1 is relatively sharp, and it is easy to scratch the paper surface or leave scratches on the paper surface when sliding on the paper surface. The rounded chamfer 6 is relatively smooth, which can prevent the edge from scratching the test paper.
[0044] In an embodiment of the present application, referring to Figure 7 As shown, a roller 7 is installed on the bottom surface of the main body 1.
[0045] In the above embodiment, a roller 7 is installed on the bottom surface of the main body 1. The roller converts the sliding friction of the main body 1 on the paper surface into rolling friction. On the one hand, it reduces the traveling resistance of the main body 1 when translating on the paper surface and improves the smoothness of the main body 1 moving on the paper surface. On the other hand, it reduces the contact area between the bottom surface of the main body 1 and the paper surface and prevents the paper surface from being scratched by the bottom surface of the main body 1.
[0046] During the actual use of this application: Before inspection, place the paper with a scraping layer flat on the desktop, align the protruding end of the scraping blade 111 with the scraping layer to be tested, and push the main body 1 horizontally so that the protruding end of the scraping blade 111 slides across the scraping layer, thereby completing the scraping test of the scraping layer. The same main body 1 can be used to perform scraping tests on different scraping layers respectively. The hardness of the same scraping blade 111 is the same, and the scraping blade 111 is fixed in the inclined groove 11 with the same scraping angle. The mass of the same main body 1 is the same, so that the pressing force of the scraping blade 111 is the same. In addition, pulling up the retaining pin 22 can pull out the scraping blade 111. When the scraping blade 111 is inserted into the inclined groove 11 again, first pull up the retaining pin 22 to insert the scraping blade 111, and then release the retaining pin 22. The spring 3 pulls the retaining pin 22 to reset and press against the scraping blade 111 again to tightly fix the scraping blade 111, which is convenient for replacing the scraping blade 111. Different hardness scraping blades 111 can be replaced to test the scraping layer. Removing the scraping blade 111 is also convenient for cleaning the scraping layer residue on the scraping blade 111 to avoid the influence of residues on the inspection of the scraping layer.
[0047] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, rather than to limit them; although this application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. A scraping layer test tool, characterized in that, It includes a body (1). An inclined slot (11) is formed in the lower part of the body (1). A scraping blade (111) is inserted into the inclined slot (11). An installation hole (2) is arranged in the upper part of the inclined slot (11). A sleeve (21) is connected to the bottom surface of the installation hole (2). A pin (22) is inserted into the sleeve (21). The bottom end of the pin (22) passes through the sleeve (21) and inserts into the inclined slot (11) to abut against the scraping blade (111). The top of the pin (22) is connected to one end of a spring (3). The bottom surface of the installation hole (2) is connected to the other end of the spring (3).
2. The scraping layer test tool according to claim 1, characterized in that, Concave holes (4) are formed in both side edges of the body (1).
3. The scraping layer testing tool according to claim 1, characterized in that A loading groove (5) is formed in the top of the body (1).
4. The scraping layer test tool according to claim 3, characterized in that, A bolt post (51) is arranged in the loading groove (5). A counterweight (52) and a nut (53) are sleeved on the bolt post (51).
5. The scraping layer test tool according to claim 1, characterized in that Fine grooves (12) are arranged on the inner wall of the inclined slot (11).
6. The scraping layer test tool according to claim 1, wherein, Round chamfers (6) are arranged on the edges of the lower part of the body (1).
7. The scraping layer test tool according to any one of claims 1-6, characterized in that, Rollers (7) are installed on the bottom surface of the body (1).