Production line defect detection equipment convenient to adjust
By introducing electric slide rails, sliders and industrial cameras into the production line defect detection equipment, combined with infrared scanners, the problem that the equipment cannot be adjusted from multiple angles is solved, and the multi-angle photography and scanning of the product is realized, which improves the detection quality and efficiency.
Patent Information
- Application Number
- CN202422244860.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-13
AI Technical Summary
The existing production line defect detection equipment lacks multi-angle adjustment, and cannot take timely photos and records on the sides of the product, affecting the inspection quality.
The electric slide rail and electric slide are used to combine with the industrial camera, and slide through the electric slide rail and electric slide, and the industrial camera is driven to rotate with the motor, so as to record the front and rear sides of the product, and scan defects that cannot be recognized by the naked eye through infrared scanners.
It realizes multi-angle photography and scanning of the product, improves the accuracy and efficiency of detection, can promptly detect and record various defects of the product, and improves the quality of detection.
Smart Images
Figure CN223091846U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production line defect detection, in particular to a production line defect detection device which is convenient to adjust. Background Art
[0002] The main purposes of production line defect detection are to improve product quality, improve production line efficiency and reduce costs. Improving product quality: By quickly and accurately detecting tiny defects on the product surface, such as scratches, defects or color mismatches, these defects can be discovered and repaired in time, thereby reducing the defective rate and improving the overall quality of the product. Improving production line efficiency: Compared with traditional manual inspection, the machine vision system can detect product defects in an extremely short time, greatly accelerating the speed and efficiency of the production line, reducing the time-consuming and error possibilities caused by manual inspection. Reducing costs: By discovering and repairing product defects in time, the number of defective products is reduced, and the costs of waste disposal and customer returns are reduced. At the same time, since the machine vision system can achieve automated inspection, the demand for human resources is reduced, thus reducing the labor cost.
[0003] The above existing technical solutions have the following defects: The existing production line defect detection devices lack the adjustment of multi-angle adjustment, and cannot take pictures of the sides of products in time, which affects the detection quality. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a production line defect detection device which is convenient to adjust.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A production line defect detection device which is convenient to adjust, including a production line conveyor. A first support and a second support are fixedly connected to the outside of the production line conveyor. An electric slide rail and an electric slider are fixedly connected to the outside of the second support. A carrier plate is fixedly connected to the outside of the electric slider. An electric telescopic rod is fixedly connected to the inside of the carrier plate. A connecting seat is fixedly connected to the telescopic end of the electric telescopic rod. A motor is fixedly connected to the outside of the connecting seat. A rotating shaft is rotatably connected to the inside of the connecting seat. A connecting block is fixedly connected to the outside of the rotating shaft. An industrial camera is fixedly connected to the outside of the connecting block.
[0007] By adopting the above technical solutions, an industrial camera for taking pictures and records is added. The industrial camera takes pictures of the defects of the product. At the same time, it cooperates with the electric slide rail and the electric slider to slide, and can adjust and move products at different positions. At the same time, the motor drives the industrial camera to rotate, and can take pictures of the front and back sides of the product, which is convenient to use.
[0008] Furthermore, a mounting seat is fixedly connected to the outside of the first support, a motor is fixedly connected to the outside of the mounting seat, a limiting rod is fixedly connected to the inside of the mounting seat, a lead screw is arranged inside the mounting seat, a slider is arranged on the outside of the lead screw, and an infrared scanner is fixedly connected to the outside of the slider.
[0009] By adopting the above technical solution, adding an infrared scanner can scan the defects on the surface of the product and record some defects that are indistinguishable to the naked eye.
[0010] Furthermore, a second groove is reserved on the outside of the second support, a first groove is reserved on the outside of the first support, and a main machine and a control panel are fixedly connected to the outside of the production line conveyor.
[0011] By adopting the above technical solution, it is convenient for control and adjustment.
[0012] Furthermore, two electric slide rails and two electric sliders are symmetrically arranged respectively. The electric slide rails and the electric sliders are slidably connected. The output end of the motor is fixedly connected to one end of the rotating shaft. The electric telescopic rod passes through the second groove and extends to the outside of the second support.
[0013] By adopting the above technical solution, the industrial camera is driven to move by the electric slide rail and the electric slider, which is convenient for taking pictures and recording.
[0014] Furthermore, two groups of the motor, the limiting rod, the lead screw and the slider are symmetrically arranged respectively. Two limiting rods are arranged in each group. The output end of the motor is fixedly connected to one end of the lead screw. The other end of the lead screw is rotatably connected to the mounting seat through a bearing. The slider is threadedly connected to the lead screw, and the slider is slidably connected to the limiting rod.
[0015] By adopting the above technical solution, through the design of the symmetrical structure, the stability of the structure can be improved, and at the same time, it is convenient to control the infrared scanner to move and use.
[0016] In summary, the beneficial technical effects of the present utility model are as follows:
[0017] 1. The first support and the infrared scanner are adopted. By adding a motor and a lead screw for transmission on the outside of the first support, the slider can be driven to move through the transmission of the lead screw, and at the same time, the two groups of infrared scanners at both ends can be driven to move to start scanning the surface of the product, scanning some defects and flaws that cannot be observed by the naked eye, and producing a scanning and detection effect;
[0018] 2. The second support and the industrial camera are adopted. An industrial camera is added inside the second support. The motor can drive the rotating shaft to rotate, which can drive the industrial camera to rotate and adjust, facilitating taking pictures and recording the sides of products, resulting in convenient use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 Schematic diagram of the overall structure of the present utility model Figure 1 ;
[0020] Figure 2 Schematic diagram of the overall structure of the present utility model Figure 2 ;
[0021] Figure 3 Schematic perspective view of the first support of the present utility model Figure 1 ;
[0022] Figure 4 Schematic perspective view of the first support of the present utility model Figure 2 ;
[0023] Figure 5 Schematic perspective view of the second support of the present utility model.
[0024] In the figure, 1. production line conveyor; 2. first support; 3. first groove; 4. mounting seat; 5. motor; 6. limiting rod; 7. lead screw; 8. slider; 9. infrared scanner; 10. second support; 11. electric slide rail; 12. electric slider; 13. carrier plate; 14. electric telescopic rod; 15. connecting seat; 16. motor; 17. rotating shaft; 18. connecting block; 19. industrial camera; 20. second groove; 21. host; 22. control panel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The present utility model will be further described in detail below with reference to the accompanying drawings.
[0026] Refer to Figures 1-5, A production line defect detection device that is easy to adjust, including a production line conveyor 1. A first support 2 and a second support 10 are fixedly connected to the outside of the production line conveyor 1. An installation base 4 is fixedly connected to the outside of the first support 2. A motor 5 is fixedly connected to the outside of the installation base 4. A limiting rod 6 is fixedly connected to the inside of the installation base 4. A lead screw 7 is arranged inside the installation base 4. A slider 8 is arranged on the outside of the lead screw 7. An infrared scanner 9 is fixedly connected to the outside of the slider 8. An electric slide rail 11 and an electric slider 12 are fixedly connected to the outside of the second support 10. A carrier plate 13 is fixedly connected to the outside of the electric slider 12. An electric telescopic rod 14 is fixedly connected to the inside of the carrier plate 13. A connecting seat 15 is fixedly connected to the telescopic end of the electric telescopic rod 14. A motor 16 is fixedly connected to the outside of the connecting seat 15. A rotating shaft 17 is rotatably connected to the inside of the connecting seat 15. A connecting block 18 is fixedly connected to the outside of the rotating shaft 17. An industrial camera 19 is fixedly connected to the outside of the connecting block 18. A second groove 20 is reserved on the outside of the second support 10. A first groove 3 is reserved on the outside of the first support 2. A main machine 21 and a control panel 22 are fixedly connected to the outside of the production line conveyor 1. The control panel 22 is electrically connected to the motor 5, the electric slide rail 11, the electric slider 12, the electric telescopic rod 14 and the motor 16. An industrial camera 19 that can take pictures and record is added. The industrial camera 19 takes pictures of the defects of the product. At the same time, it can slide with the cooperation of the electric slide rail 11 and the electric slider 12, and can adjust and move the products at different positions. At the same time, the motor 16 drives the industrial camera 19 to rotate, and can take pictures of the front and back sides of the product. An infrared scanner 9 is added, which can scan the defects on the surface of the product and can scan and record some defects that cannot be distinguished by the naked eye.
[0027] As Figures 1-5 shown, two electric slide rails 11 and two electric sliders 12 are symmetrically arranged respectively. The electric slide rail 11 and the electric slider 12 are slidably connected. The output end of the motor 16 is fixedly connected to one end of the rotating shaft 17. The electric telescopic rod 14 passes through the second groove 20 and extends to the outside of the second support 10. Two groups of the motor 5, the limiting rod 6, the lead screw 7 and the slider 8 are symmetrically arranged respectively. Two limiting rods 6 are arranged in each group. The output end of the motor 5 is fixedly connected to one end of the lead screw 7. The other end of the lead screw 7 is rotatably connected to the installation base 4 through a bearing. The slider 8 is threadedly connected to the lead screw 7. The slider 8 is slidably connected to the limiting rod 6. The electric slide rail 11 and the electric slider 12 drive the industrial camera 19 to move, which is convenient for taking pictures and recording.
[0028] The implementation principle of this embodiment is as follows: First, place the product to be detected on the production line conveyor 1. The conveyor drives the product to move. First, it passes through the first support 2 for infrared scanning. The infrared scanner 9 scans the surface of the product for detection. At the same time, the scanner can move through the transmission structure of the motor 5 and the lead screw 7. When the lead screw 7 rotates, it can drive the slider 8 to move, driving the scanner to move back and forth for convenient detection. Then, it moves under the second support 10 and starts taking pictures. The industrial camera 19 takes pictures of the product surface for recording. After that, the industrial camera 19 rotates through the motor 16 and starts taking pictures of the front and back sides of the product for convenient recording and improving the detection quality.
[0029] The embodiments of this specific implementation mode are all preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention shall be covered within the protection scope of the present invention.
Claims
1. An easily adjustable production line defect detection device, comprising a production line conveyor (1), characterized in that: A first support (2) and a second support (10) are fixedly connected to the outside of the production line conveyor (1). An electric slide rail (11) and an electric slider (12) are fixedly connected to the outside of the second support (10). A carrier plate (13) is fixedly connected to the outside of the electric slider (12). An electric telescopic rod (14) is fixedly connected to the inside of the carrier plate (13). A connecting seat (15) is fixedly connected to the telescopic end of the electric telescopic rod (14). A motor (16) is fixedly connected to the outside of the connecting seat (15). A rotating shaft (17) is rotatably connected to the inside of the connecting seat (15). A connecting block (18) is fixedly connected to the outside of the rotating shaft (17). An industrial camera (19) is fixedly connected to the outside of the connecting block (18).
2. The adjustable production line defect detection device according to claim 1, characterized in that: An installation seat (4) is fixedly connected to the outside of the first support (2). A motor (5) is fixedly connected to the outside of the installation seat (4). A limiting rod (6) is fixedly connected to the inside of the installation seat (4). A lead screw (7) is arranged inside the installation seat (4). A slider (8) is arranged on the outside of the lead screw (7). An infrared scanner (9) is fixedly connected to the outside of the slider (8).
3. The defect detection device for a production line that is easy to adjust according to claim 1, characterized in that: A second groove (20) is reserved on the outside of the second support (10). A first groove (3) is reserved on the outside of the first support (2). A main machine (21) and a control panel (22) are fixedly connected to the outside of the production line conveyor (1).
4. The defect detection device for a production line that is easy to adjust according to claim 3, wherein: Two electric slide rails (11) and two electric sliders (12) are symmetrically arranged respectively. The electric slide rail (11) and the electric slider (12) are slidably connected. The output end of the motor (16) is fixedly connected to one end of the rotating shaft (17). The electric telescopic rod (14) passes through the second groove (20) and extends to the outside of the second support (10).
5. The production line defect detection device that is easy to adjust according to claim 2, wherein: Two groups of the motor (5), the limiting rod (6), the lead screw (7) and the slider (8) are symmetrically arranged respectively. Two limiting rods (6) are arranged in each group. The output end of the motor (5) is fixedly connected to one end of the lead screw (7). The other end of the lead screw (7) is rotatably connected to the installation seat (4) through a bearing. The slider (8) is threadedly connected to the lead screw (7). The slider (8) is slidably connected to the limiting rod (6).