Mechanism for filling liquid in pilot-operated type electromagnetic valve
Through the combination of the automatic filling mechanism and the vibration assembly, the problem of uneven sealing liquid of the solenoid valve coil assembly is solved, and the sealing and assembly efficiency are improved.
Patent Information
- Application Number
- CN202421649466.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The coil components of existing solenoid valves are filled with uneven sealing liquid, which is prone to voids, poor sealing, long assembly cycle and low efficiency.
The automatic filling mechanism is adopted, combined with an adjustable support table and vibration assembly, to ensure that the sealing liquid is evenly filled, the supporting table position is adjusted through the threaded rod, and the vibrator is used to make the sealing liquid evenly distributed in the coil assembly.
The uniform distribution of sealing liquid in the coil assembly is achieved, sealing and assembly efficiency are improved, and assembly cycle is shortened.
Smart Images

Figure CN223092687U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of solenoid valve assembly, and particularly relates to a liquid filling mechanism for a pilot solenoid valve. Background Art
[0002] A solenoid valve is an industrial device controlled by electricity magnetism and is a basic automation component for controlling fluids. Existing solenoid valves are mainly installed by manual assembly operations or in a sub-assembly line manner. Before assembling the coil assembly of the solenoid valve, a sealing liquid needs to be added to the coil assembly for sealing. Therefore, a liquid filling mechanism is required for filling.
[0003] However, there are some problems in the existing technology: Currently, filling the coil assembly is usually carried out manually or by a machine. In the process of filling by the existing filling mechanism or manually, it is easy to have uneven filling of the sealing liquid, voids inside, poor sealing performance, and a long assembly cycle and low efficiency. Therefore, we propose a liquid filling mechanism for a pilot solenoid valve. Summary of the Utility Model
[0004] Aiming at the problems existing in the existing technology, the purpose of the utility model is to provide a liquid filling mechanism for a pilot solenoid valve, so that the sealing liquid can be evenly filled into the coil assembly through an automatic filling mechanism.
[0005] The utility model is implemented as follows: A liquid filling mechanism for a pilot solenoid valve includes a base. A support column is fixedly connected to the base. The support column is movably connected to a support platform. The support platform is movably connected to an adjusting plate. One end of the adjusting plate is fixedly connected to a filling assembly. A bracket is fixedly connected to the upper end of the base. A liquid storage bucket is fixedly connected to the bracket. A liquid infusion pipe is communicated with the lower end of the liquid storage bucket. The liquid infusion pipe is fixedly connected to the filling assembly. A groove is opened at the upper end of the base, and a vibration assembly is arranged in the groove.
[0006] Optionally, a slideway is opened on one side of the support column. The support platform is slidably connected to the slideway. A threaded rod is rotatably connected in the slideway. The threaded rod penetrates through the support platform. One end of the threaded rod is fixedly connected to an adjusting knob.
[0007] Optionally, a hole is opened in the middle of the support platform. The adjusting plate is arranged in the hole. A hydraulic rod is fixedly connected inside the support platform. The adjusting plate is fixedly connected to the movable end of the hydraulic rod.
[0008] Optionally, the filling assembly includes a liquid filling valve. A through hole is opened at one end of the adjusting plate. The liquid filling valve is fixedly connected to the inner wall of the through hole. The liquid infusion pipe is fixedly connected to one side of the liquid filling valve. A liquid pumping pump is fixedly connected to the upper end of the liquid filling valve.
[0009] Optionally, the vibration assembly includes a vibrator fixedly connected to the inner wall of the groove of the base, and a fixed platform is fixedly connected to the upper end of the vibrator.
[0010] Optionally, buffer columns are fixedly connected to the inner wall of the base groove. The upper ends of the buffer columns are open, and a first spring is fixedly connected to the inner wall of the buffer column and is fixedly connected to the bottom end of the fixed platform.
[0011] Optionally, a fixing groove is formed in the upper end of the fixed platform, a placement groove is formed in the inner wall of the fixing groove, a second spring is fixedly connected to the inner wall of the placement groove, and the second spring is fixedly connected to a fixing block.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. The present utility model is provided with a slidable support platform. By rotating the adjustment knob to drive the threaded rod to rotate, the support platform can slide on the slideway of the support column, so that the filling assembly can be adjusted according to the height of the coil assembly to be filled.
[0014] 2. The present utility model is provided with a vibration assembly, which can fix the coil assembly on the fixed platform and slightly vibrate it through the vibrator, so that the sealing liquid filled into the coil assembly can be more evenly distributed in the coil assembly, improving its sealing performance.
[0015] Through the following detailed description of the exemplary embodiments of the present utility model with reference to the accompanying drawings, other features and advantages of the present utility model will become clear. Description of the Drawings
[0016] Figure 1 is the structural schematic diagram provided by the present utility model;
[0017] Figure 2 is the cross-sectional view of the support column provided by the present utility model;
[0018] Figure 3 is the cross-sectional view of the support platform provided by the present utility model;
[0019] Figure 4 is the cross-sectional view of the base provided by the present utility model;
[0020] Figure 5 is the schematic diagram of the vibrator provided by the present utility model;
[0021] Figure 6 is the cross-sectional view of the fixed platform provided by the present utility model.
[0022] In the figure: 1, base; 2, support column; 3, support platform; 4, adjustment plate; 5, filling assembly; 501, liquid filling valve; 502, liquid pumping pump; 6, support; 7, liquid storage barrel; 8, infusion tube; 9, vibration assembly; 901, vibrator; 902, fixed platform; 903, buffer column; 904, first spring; 10, threaded rod; 11, adjustment knob; 12, hydraulic rod; 13, second spring; 14, fixed block. Detailed implementation mode
[0023] In order to further understand the content, characteristics and efficacy of the present utility model, the following embodiments are cited and detailed as follows in conjunction with the accompanying drawings.
[0024] As Figures 1 to 6 shown, a liquid filling mechanism for a pilot solenoid valve provided by an embodiment of the present utility model includes a base 1. The base 1 is rectangular and made of stainless steel material. The main function of the base 1 is to support the entire device. An operating platform is also provided on the base 1 for controlling the operation of the entire device.
[0025] A support column 2 is fixedly connected to the base 1. The support column 2 is movably connected with a support platform 3. A slideway is opened on one side of the support column 2. The support platform 3 is slidably connected in the slideway. A threaded rod 10 is rotatably connected in the slideway. The threaded rod 10 penetrates through the support platform 3. One end of the threaded rod 10 is fixedly connected with an adjustment knob 11.
[0026] Rotating the adjustment knob 11 will drive the threaded rod 10 to rotate. After the threaded rod 10 rotates, the support platform 3 will slide in the slideway of the support column 2, thereby adjusting the position of the filling assembly 5.
[0027] An adjustment plate 4 is movably connected to the support platform 3. A hole is opened in the middle of the support platform 3. The adjustment plate 4 is arranged in the hole. A hydraulic rod 12 is fixedly connected in the support platform 3. The adjustment plate 4 is fixedly connected to the movable end of the hydraulic rod 12.
[0028] The hydraulic rod 12 is used to drive the adjustment plate 4 to move. When the hydraulic rod 12 contracts, the adjustment plate 4 moves, thereby driving the filling assembly 5 to move, facilitating the placement and removal of the coil assembly.
[0029] One end of the adjustment plate 4 is fixedly connected with a filling assembly 5. The filling assembly 5 includes a liquid filling valve 501. A through hole is opened at one end of the adjustment plate 4. The liquid filling valve 501 is fixedly connected to the inner wall of the through hole. An infusion tube 8 is fixedly connected to one side of the liquid filling valve 501. A liquid pumping pump 502 is fixedly connected to the upper end of the liquid filling valve 501.
[0030] The liquid filling valve 501 is used to control the flow and cut-off of the liquid to ensure the liquid flow rate during filling. The liquid extraction pump 502 fixed at the upper end of the liquid filling valve 501 is used to extract the sealing liquid, that is, the sealing liquid is extracted from the liquid storage barrel 7 into the liquid filling valve 501 through the liquid delivery pipe 8.
[0031] A support 6 is fixedly connected to the upper end of the base 1, and a liquid storage barrel 7 is fixedly connected to the support 6. The liquid storage barrel 7 is funnel-shaped and made of stainless steel. The main function of the liquid storage barrel 7 is to store the sealing liquid.
[0032] The lower end of the liquid storage barrel 7 is communicated with a liquid delivery pipe 8. The liquid delivery pipe 8 is fixedly connected to the filling assembly 5. A groove is provided at the upper end of the base 1, and a vibration assembly 9 is arranged in the groove. The vibration assembly 9 includes a vibrator 901. The vibrator 901 is fixedly connected to the inner wall of the groove of the base 1. A fixed platform 902 is fixedly connected to the upper end of the vibrator 901. A buffer column 903 is fixedly connected to the inner wall of the groove of the base 1. The upper end of the buffer column 903 is open, and a first spring 904 is fixedly connected to the inner wall of the buffer column 903. The first spring 904 is fixedly connected to the bottom end of the fixed platform 902.
[0033] After the sealing liquid is poured into the coil assembly, the vibrator 901 is started, causing the fixed platform 902 to vibrate, thereby causing the coil assembly on the fixed platform 902 to vibrate, making the sealing liquid evenly distributed in the coil assembly and avoiding voids inside after solidification.
[0034] A fixing groove is provided at the upper end of the fixed platform 902. A placing groove is provided on the inner wall of the fixing groove. A second spring 13 is fixedly connected to the inner wall of the placing groove. The second spring 13 is fixedly connected to a fixing block 14. When the coil assembly is placed in the placing groove, the fixing block 14 will fix the coil assembly due to the elastic force of the second spring 13.
[0035] The working principle of the present utility model is as follows:
[0036] When the present utility model fills the coil assembly with the sealing liquid, first fix the coil assembly in the placing groove, then extract the sealing liquid from the liquid storage barrel 7 through the liquid extraction pump 502, and then pour the sealing liquid into the coil assembly through the liquid filling valve 501. After the filling is completed, start the vibrator 901 to vibrate to make the sealing liquid in the coil assembly evenly distributed. Then take out the coil assembly and wait for the sealing liquid to solidify to carry out the subsequent solenoid valve assembly.
[0037] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A liquid filling mechanism for a pilot-operated solenoid valve, comprising a base (1), characterized in that: A support column (2) is fixedly connected to the base (1). The support column (2) is movably connected to a support platform (3). The support platform (3) is movably connected to an adjustment plate (4). One end of the adjustment plate (4) is fixedly connected to a filling assembly (5). A bracket (6) is fixedly connected to the upper end of the base (1). A liquid storage barrel (7) is fixedly connected to the bracket (6). A liquid delivery pipe (8) communicates with the lower end of the liquid storage barrel (7). The liquid delivery pipe (8) is fixedly connected to the filling assembly (5). A groove is formed in the upper end of the base (1), and a vibration assembly (9) is arranged in the groove.
2. A liquid filling mechanism for a pilot-operated solenoid valve according to claim 1, characterized in that: A slideway is formed on one side of the support column (2). The support platform (3) is slidably connected to the slideway. A threaded rod (10) is rotatably connected in the slideway. The threaded rod (10) penetrates through the support platform (3). One end of the threaded rod (10) is fixedly connected to an adjustment knob (11).
3. A liquid filling mechanism for a pilot-operated solenoid valve according to claim 1, characterized in that: A hole is formed in the middle of the support platform (3). The adjustment plate (4) is arranged in the hole. A hydraulic rod (12) is fixedly connected in the support platform (3). The adjustment plate (4) is fixedly connected to the movable end of the hydraulic rod (12).
4. A liquid filling mechanism for a pilot-operated solenoid valve according to claim 1, characterized in that: The filling assembly (5) includes a liquid filling valve (501). A through hole is formed at one end of the adjustment plate (4). The liquid filling valve (501) is fixedly connected to the inner wall of the through hole. The liquid delivery pipe (8) is fixedly connected to one side of the liquid filling valve (501). A liquid pumping pump (502) is fixedly connected to the upper end of the liquid filling valve (501).
5. A liquid filling mechanism for a pilot-operated solenoid valve according to claim 1, characterized in that: The vibration assembly (9) includes a vibrator (901). The vibrator (901) is fixedly connected to the inner wall of the groove of the base (1). A fixed platform (902) is fixedly connected to the upper end of the vibrator (901).
6. The liquid filling mechanism for a pilot-operated solenoid valve according to claim 5, characterized in that: A buffer column (903) is fixedly connected to the inner wall of the groove of the base (1). The upper end of the buffer column (903) is open. A first spring (904) is fixedly connected to the inner wall of the buffer column (903). The first spring (904) is fixedly connected to the bottom end of the fixed platform (902).
7. A liquid filling mechanism for a pilot-operated solenoid valve according to claim 5, characterized in that: A fixed groove is formed in the upper end of the fixed platform (902). A placement groove is formed in the inner wall of the fixed groove. A second spring (13) is fixedly connected to the inner wall of the placement groove. The second spring (13) is fixedly connected to a fixed block (14).