Automatic Pu'er tea frying system
The automated Pu'er tea processing system addresses the issue of dust accumulation by integrating a dust collection and sieving mechanism, achieving efficient and safe tea leaf processing.
Patent Information
- Application Number
- CN202422216305.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-10
AI Technical Summary
Existing tea stir-frying equipment cannot effectively remove dust when stir-frying tea, resulting in the spread of dust in the air and affecting human health.
A Pu'er tea automatic tea stir-frying system is designed, including an annular heater, suction bucket, filter bag, fan, mixing mechanism and screening mechanism. Tea dust is sucked in through the suction bucket and collected in the filter bag. The air in the screening chamber is extracted by the fan, and the tea leaves are uniformly stirred and screened in combination with the mixing rod and the screening plate to achieve efficient dust removal.
It achieves efficient dust removal of tea, improves the uniform heating effect of tea, and facilitates subsequent cleaning and processing of tea, significantly reducing the harm of dust to human health.
Smart Images
Figure CN223094681U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tea production, and particularly relates to an automatic Pu-erh tea frying system. Background Art
[0002] Currently, when frying Pu-erh tea, the tea leaves are usually placed into a special tea frying device and completed through stirring and heating. After frying, the tea leaves need to be taken out to replace new tea leaves for recycling.
[0003] When the existing tea frying device fries tea leaves, tea dust will be generated, and the existing tea frying device cannot perform dust removal on the dust, resulting in the dust being scattered in the air and inhaled by people, thus affecting human health and being inconvenient to use. Summary of the Utility Model
[0004] The utility model provides an automatic Pu-erh tea frying system, aiming to solve the problem that the existing tea frying device cannot remove tea dust as mentioned in the above background art.
[0005] To solve the above problems, the utility model is realized as follows: an automatic Pu-erh tea frying system includes a box body and an annular heater assembled in the box body; a connection box provided at the bottom of the box body, the connection box being communicated with the box body; a partition installed in the connection box, the partition separating the connection box into a screening chamber and a collection chamber; a suction hopper for dust suction assembled on the partition, the suction hopper being located in the screening chamber; a filter bag provided in the collection chamber, the filter bag being connected to the output pipe of the suction hopper; a fan fixedly installed on one side of the connection box, the suction end of the fan being communicated with the collection chamber; a controller provided on one side of the box body; a stirring mechanism for stirring the tea leaves provided on the box body; and a screening mechanism for screening tea dust in the tea leaves provided in the screening chamber.
[0006] Preferably, the stirring mechanism includes a support plate, a group of stirring rods, a group of gears, a toothed ring and a motor. The support plate is rotatably installed at the top of the inner wall of the box body, a group of the stirring rods are rotatably installed on the support plate, a group of the gears are respectively fixedly sleeved on a group of the stirring rods, the toothed ring is fixedly installed in the box body, the toothed ring is located above the support plate, the toothed ring is engaged with a group of the gears, the motor is fixedly installed on the top of the box body, and the output shaft of the motor is fixedly connected to the transmission shaft of the support plate.
[0007] Preferably, the bottom of the box body is arranged in an inverted hopper shape, a sealing plate is hinged in the box body, the sealing plate is adapted to the discharge port of the box body, an electric telescopic rod is hinged to the bottom of the sealing plate, and the bottom end of the electric telescopic rod is hinged to the inner wall of the box body.
[0008] Preferably, the screening mechanism includes a cylinder and a sieve plate. The cylinder is fixedly installed in the screening cavity, the sieve plate is fixedly installed on the cylinder, and the sieve plate is arranged obliquely.
[0009] Preferably, discharge hoppers are assembled on both the box body and the connection box. The discharge hopper on the connection box is arranged on one side of the sieve plate.
[0010] Preferably, an annular pipe is fixedly installed inside the box body. The annular pipe is located below the support plate. An air pump is fixedly installed on the top of the box body, and the output end of the air pump is connected to the annular pipe.
[0011] Preferably, an operation port is formed on one side of the connection box. The operation port communicates with the collection cavity. A box door is hinged on the operation port, and sealing strips are assembled on both the box door and the operation port.
[0012] Compared with the related art, the automatic Pu-erh tea frying system provided by the present utility model has the following beneficial effects:
[0013] The tea dust and tea debris are sucked into the filter bag through the suction hopper for collection, which is convenient for subsequent centralized discharge. The tea dust removal efficiency is relatively high. While the stirring rod rotates around its own axis, it also rotates around the center, achieving uniform stirring of the tea leaves. The stirring effect is good, which is beneficial to the tea leaves being evenly heated. The sieve plate screens the tea dust and tea debris in the tea leaves, so that the debris falls to the bottom of the screening cavity, which is convenient for subsequent cleaning by the suction hopper.
[0014] Compared with the prior art, the automatic Pu-erh tea frying system provided by this solution can effectively perform the dust removal operation on the tea dust in the tea leaves, and has the advantage of relatively high dust removal efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is the front view structural schematic diagram of an automatic Pu-erh tea frying system provided by the present utility model;
[0016] Figure 2 is the front view cross-sectional structural schematic diagram of an automatic Pu-erh tea frying system provided by the present utility model;
[0017] Figure 3 is the assembly drawing of the gear and the gear ring in the present utility model;
[0018] Figure 4 is Figure 2 the enlarged structural schematic diagram of part A shown in;
[0019] Figure 5 is Figure 2 the enlarged structural schematic diagram of part B shown in.
[0020] Reference numerals: 1, box body; 2, annular heater; 3, connection box; 4, partition board; 5, suction hopper; 6, filter bag; 7, fan; 8, controller; 9, support plate; 10, stirring rod; 11, gear; 12, toothed ring; 13, motor; 14, sealing plate; 15, electric telescopic rod; 16, cylinder; 17, sieve plate; 18, discharge hopper; 19, annular pipe; 20, air pump. Detailed implementation manners
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the description of this application in the specification are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order; the terms "inner", "outer", "left", "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0022] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.
[0023] An embodiment of the present invention provides an automatic Pu-erh tea frying system, as Figures 1-5As shown in the figure, the automatic Pu-erh tea frying system includes: a box body 1 and an annular heater 2 assembled inside the box body 1; a connection box 3 provided at the bottom of the box body 1, and the connection box 3 is communicated with the box body 1; a partition 4 installed inside the connection box 3, and the partition 4 divides the connection box 3 into a screening chamber and a collection chamber; a suction hopper 5 for dust suction assembled on the partition 4, and the suction hopper 5 is located in the screening chamber; a filter bag 6 provided in the collection chamber, and the filter bag 6 is connected to the output pipe of the suction hopper 5; a blower 7 fixedly installed on one side of the connection box 3, and the suction end of the blower 7 is communicated with the collection chamber; a controller 8 provided on one side of the box body 1; a stirring mechanism provided on the box body 1 for stirring the tea leaves; a screening mechanism provided in the screening chamber for screening tea dust in the tea leaves.
[0024] In this embodiment, when the tea leaves need to be discharged after frying, first, the tea leaves are discharged into the connection box 3, and then the screening mechanism is started to screen the tea leaves. While screening the tea leaves, the blower 7 is started to suck out the air in the screening chamber. At the same time, the tea dust and tea leaf debris in the screening chamber are sucked into the filter bag 6 by the suction hopper 5 to collect the tea dust and tea leaf debris for subsequent centralized discharge. The tea dust removal efficiency is relatively fast, and the cleaned tea leaves are discharged through the discharge hopper 18 for the next process.
[0025] In a further preferred embodiment of the present invention, the stirring mechanism includes a support plate 9, a group of stirring rods 10, a group of gears 11, a toothed ring 12 and a motor 13. The support plate 9 is rotatably installed on the top inner wall of the box body 1, and a group of the stirring rods 10 are all rotatably installed on the support plate 9. A group of the gears 11 are respectively fixedly sleeved on a group of the stirring rods 10. The toothed ring 12 is fixedly installed inside the box body 1, and the toothed ring 12 is located above the support plate 9. The toothed ring 12 meshes with a group of the gears 11. The motor 13 is fixedly installed on the top of the box body 1, and the output shaft of the motor 13 is fixedly connected to the transmission shaft of the support plate 9.
[0026] In this embodiment, when the tea leaves need to be fried, first, the controller 8 is controlled to adjust the temperature of the annular heater 2, and then the inside of the box body 1 is heated to facilitate subsequent tea leaf frying operations. After the temperature is adjusted, the tea leaves are discharged into the box body 1 through the discharge hopper 18. Then the motor 13 is started, and the output shaft of the motor 13 drives the support plate 9 to rotate, so that the support plate 9 drives the stirring rods 10 to rotate. While the stirring rods 10 are rotating, the gears 11 on the stirring rods 10 rotate along the toothed ring 12, so that the stirring rods 10 rotate around their own axes while revolving, stirring the tea leaves with a relatively high stirring efficiency.
[0027] In a further preferred embodiment of the present utility model, the bottom of the box body 1 is arranged in an inverted hopper shape. A sealing plate 14 is hinged inside the box body 1, and the sealing plate 14 is adapted to the discharge port of the box body 1. The bottom of the sealing plate 14 is hinged with an electric telescopic rod 15, and the bottom end of the electric telescopic rod 15 is hinged with the inner wall of the box body 1.
[0028] In this embodiment, after the tea frying is completed, first start the electric telescopic rod 15 to drive the sealing plate 14 to move, so that the sealing plate 14 rotates along the box body 1, and then the discharge port of the box body 1 is exposed. Then, the tea is discharged into the connection box 3 through the discharge port for dedusting the tea.
[0029] In a further preferred embodiment of the present utility model, the screening mechanism includes a cylinder 16 and a sieve plate 17. The cylinder 16 is fixedly installed in the screening cavity, the sieve plate 17 is fixedly installed on the cylinder 16, and the sieve plate 17 is arranged in an inclined shape.
[0030] In this embodiment, when dedusting the tea, first start the cylinder 16 to drive the sieve plate 17 to vibrate up and down, so that the sieve plate 17 screens the tea dust and tea debris in the tea, and the debris falls to the bottom of the screening cavity, which is convenient for the subsequent suction hopper 5 to clean it.
[0031] In a further preferred embodiment of the present utility model, discharge hoppers 18 are assembled on both the box body 1 and the connection box 3. The discharge hopper 18 on the connection box 3 is arranged on one side of the sieve plate 17.
[0032] In this embodiment, through the arrangement of the discharge hopper 18, it is convenient to carry out the feeding and discharging operations of the tea.
[0033] In a further preferred embodiment of the present utility model, a circular pipe 19 is fixedly installed inside the box body 1. The circular pipe 19 is located below the support plate 9. An air pump 20 is fixedly installed on the top of the box body 1, and the output end of the air pump 20 is connected to the circular pipe 19.
[0034] In this embodiment, when most of the tea is all in the connection box 3, start the air pump 20 to discharge the gas into the circular pipe 19, so that the circular pipe 19 blows air into the box body 1, and then the remaining tea in the box body 1 is discharged into the connection box 3 through the discharge port, and the discharging is relatively clean.
[0035] In a further preferred embodiment of the present utility model, an operation port is opened on one side of the connection box 3. The operation port is communicated with the collection cavity. A box door is hinged on the operation port, and sealing strips are assembled on both the box door and the operation port.
[0036] In this embodiment, the setting of the box door facilitates the subsequent replacement of the filter bag 6, and the operation is relatively convenient.
[0037] In summary, compared with the related art, the present device can effectively perform the dust removal operation on the tea dust in the tea, and has the advantage of high dust removal efficiency.
[0038] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.
[0039] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the protection scope of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict, make combinations, additions, deletions or other adjustments to the features in the various embodiments of the present invention according to the situation without creative efforts, so as to obtain different technical solutions that are essentially not divorced from the concept of the present invention, and these technical solutions also belong to the scope of protection of the present invention.
Claims
1. An automatic Pu-erh tea frying system, characterized in that, Comprising: A box body and an annular heater assembled inside the box body; A connection box provided at the bottom of the box body, the connection box being in communication with the box body; A partition installed inside the connection box, the partition partitioning the connection box to form a screening chamber and a collection chamber; A suction hopper assembled on the partition for dust suction, the suction hopper being located inside the screening chamber; A filter bag provided inside the collection chamber, the filter bag being connected to the output pipe of the suction hopper; A blower fixedly installed on one side of the connection box, the suction end of the blower being in communication with the collection chamber; A controller provided on one side of the box body; A stirring mechanism provided on the box body for stirring tea leaves; A screening mechanism provided inside the screening chamber for screening tea dust in tea leaves.
2. The automatic Pu-erh tea frying system according to claim 1, wherein, The stirring mechanism includes a support plate, a group of stirring rods, a group of gears, a gear ring and a motor. The support plate is rotatably installed at the top of the inner wall of the box body. A group of the stirring rods are all rotatably installed on the support plate. A group of the gears are respectively fixedly sleeved on a group of the stirring rods. The gear ring is fixedly installed inside the box body. The gear ring is located above the support plate. The gear ring meshes with a group of the gears. The motor is fixedly installed at the top of the box body. The output shaft of the motor is fixedly connected to the transmission shaft of the support plate.
3. The automatic Pu-erh tea frying system according to claim 1, characterized in that, The bottom of the box body is arranged in an inverted hopper shape. A sealing plate is hinged inside the box body. The sealing plate is adapted to the discharge port of the box body. An electric telescopic rod is hinged to the bottom of the sealing plate. The bottom end of the electric telescopic rod is hinged to the inner wall of the box body.
4. The automatic Pu-erh tea frying system according to claim 1, characterized in that, The screening mechanism includes a cylinder and a sieve plate. The cylinder is fixedly installed inside the screening chamber. The sieve plate is fixedly installed on the cylinder. The sieve plate is arranged in an inclined shape.
5. The automatic Pu-erh tea frying system according to claim 4, characterized in that Discharge hoppers are assembled on both the box body and the connection box. The discharge hopper on the connection box is arranged on one side of the sieve plate.
6. The automatic Pu-erh tea frying system according to claim 2, wherein An annular pipe is fixedly installed inside the box body. The annular pipe is located below the support plate. An air pump is fixedly installed at the top of the box body. The output end of the air pump is connected to the annular pipe.
7. The automatic Pu-erh tea frying system according to claim 1, wherein An operation opening is provided on one side of the connection box. The operation opening is in communication with the collection chamber. A box door is hinged to the operation opening. Sealing strips are assembled on both the box door and the operation opening.