Temperature control stirring device for toluene production

The temperature-controlled mixing apparatus with a cleaning mechanism addresses residue buildup in benzene production by ensuring efficient mixing and cleaning, thereby improving production quality.

CN223096583UActive Publication Date: 2025-07-15NANJING KAIYAN CHEM
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Patent Information

Application Number
CN202421697447.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-07-15
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

During the toluene production process, the temperature control in the agitator is difficult to accurately adjust, resulting in poor reaction rate and selectivity control, and the residues in the inner wall of the agitator affect the subsequent production quality.

Method used

A temperature-controlled stirring device is designed, including a temperature sensor, a heating rod, a PLC controller and a cleaning mechanism. By automatically adjusting the temperature and scraping off residues, the temperature in the stirring box is stable and clean.

Benefits of technology

Accurate temperature control during toluene production process is achieved, reaction efficiency and product quality are improved, and the impact of inner wall residues on the next batch of production is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a temperature control stirring device for toluene production, which relates to the field of toluene production and comprises a stirring box, an inner cavity of the stirring box is movably connected with a rotating column through a bearing, the top and the bottom of the rotating column are both fixedly connected with stirring blades, and the number of the stirring blades is ten. According to the toluene production device, the stirring box is used for providing a stirring space for toluene raw materials so as to facilitate production work of toluene, the motor is used for driving the rotating column to rotate, the rotating column is used for driving the stirring blades to rotate, and when the stirring blades rotate, the raw materials in the stirring box can be stirred, so that the mixing efficiency of the raw materials is improved, and the production efficiency is improved. By arranging the cleaning mechanism, residual methylbenzene finished products on the inner wall of the stirring box can be scraped off, meanwhile, the inner wall of the stirring box can be washed, residues attached to the inner wall are reduced, and therefore the residues are prevented from influencing the stirring effect of the next batch, and the subsequent finished product quality is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of toluene production, and particularly relates to a temperature control stirring device for toluene production. Background Art

[0002] Toluene is a common organic compound. As an organic solvent and chemical intermediate, it has important applications in the industrial and chemical fields. During the toluene production process, it is very important to control the temperature during stirring. In the toluene production process, chemical reactions are usually involved. Controlling the temperature during stirring can help control the reaction rate and reaction selectivity, thereby improving the product quality and yield.

[0003] After the heat preservation stirring device for toluene production finishes production, toluene will adhere to the stirring rod and the inner wall of the stirring device. If not cleaned in time, it will not only cause great interference and obstruction to the next stirring of toluene, but also greatly reduce the quality of toluene stirring and production again in the heat preservation stirring device.

[0004] In summary, the utility model provides a temperature control stirring device for toluene production to solve the above problems. Content of the Utility Model

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] A temperature control stirring device for toluene production, comprising a stirring tank. The inner cavity of the stirring tank is movably connected with a rotating column through a bearing. Both the top and bottom of the rotating column are fixedly connected with stirring blades. The number of the stirring blades is ten. A heating rod is arranged in the inner cavity of the stirring blade. A motor is fixedly connected to the left side of the stirring tank. The output shaft of the motor penetrates into the inner cavity of the stirring tank and is in transmission connection with the left end of the rotating column. A cleaning mechanism is arranged in the inner cavity of the stirring tank. A temperature sensor is arranged at the lower end on the right side of the stirring tank. A PLC controller is arranged at the upper end on the right side of the stirring tank. An alarm is arranged at the center of the top of the stirring tank. The output end of the temperature sensor is electrically connected to the input end of the PLC controller. The output end of the PLC controller is electrically connected to the input ends of the heating rod and the alarm.

[0007] The cleaning mechanism includes a scraping plate. The scraping plate is located at the end of the stirring blade far away from the rotating column and is fixedly connected to one side of the stirring blade. The number of the scraping plates is two. The side of the scraping plate far away from the stirring blade is in contact with the inner wall of the stirring tank. An annular pipe is arranged on the left side in the inner cavity of the stirring tank. A water spraying pipe is fixedly communicated with the right side of the annular pipe.

[0008] Furthermore, in the present utility model, a partition plate is fixedly connected to the left side of the inner cavity of the mixing tank. The left side of the annular pipe is fixedly connected to the right side of the partition plate, and the rotating column is movably connected to the inner wall of the partition plate through a bearing.

[0009] Furthermore, in the present utility model, a water delivery pipe is fixedly communicated with the left side of the top of the mixing tank. The lower end of the water delivery pipe penetrates through the partition plate and is fixedly communicated with the annular pipe.

[0010] Furthermore, in the present utility model, a feeding pipe is fixedly communicated with the right side of the top of the mixing tank, and a sealing cover is detachably connected to the top of the feeding pipe.

[0011] Furthermore, in the present utility model, a discharge pipe is fixedly communicated with the bottom of the mixing tank, and an electromagnetic valve is arranged on the surface of the discharge pipe.

[0012] Furthermore, in the present utility model, support plates are fixedly connected to both sides of the bottom of the mixing tank, and a bottom plate is fixedly connected to the bottom of the support plates.

[0013] Beneficial effects: The present utility model has the following beneficial effects:

[0014] By setting the mixing tank in the present utility model, a space for stirring the toluene raw material is provided to facilitate the production work of toluene. By setting the motor, it is used to drive the rotation of the rotating column, and the rotating column is used to drive the rotation of the stirring blades. When the stirring blades rotate, they can stir the raw materials inside the mixing tank, thereby accelerating the mixing efficiency of the raw materials and further accelerating the production efficiency. By setting the heating rod, the inside of the mixing tank can be heated. In cooperation with the temperature sensor and the PLC controller, the temperature can be maintained within a suitable range, thereby further accelerating the production efficiency of toluene. When the temperature inside the mixing tank is abnormal, the alarm can send an alarm to the staff. By setting the cleaning mechanism, it can scrape the residual toluene products on the inner wall of the mixing tank, and at the same time can wash the inner wall of the mixing tank, reducing the residues attached to the inner wall, thereby preventing the residues from affecting the stirring effect of the next batch and improving the quality of the subsequent finished products. Description of the Drawings

[0015] Figure 1 is the front view structural schematic diagram of the present utility model;

[0016] Figure 2 is the front view sectional structural schematic diagram of the mixing tank of the present utility model;

[0017] Figure 3 is the sectional structural schematic diagram of the stirring blade of the present utility model;

[0018] Figure 4 is the present utility model Figure 2Partial enlarged view at location A in [Chinese context].

[0019] In the figure:

[0020] 1. Stirring tank; 2. Rotating column; 3. Stirring blade; 4. Heating rod; 5. Motor; 6. Cleaning mechanism; 601. Scraper; 602. Annular pipe; 603. Water spraying pipe; 604. Partition board; 605. Water delivery pipe; 7. Temperature sensor; 8. PLC controller; 9. Alarm; 10. Feeding pipe; 11. Discharging pipe; 12. Solenoid valve; 13. Support plate; 14. Bottom plate. Detailed implementation manners

[0021] To better understand the technical content of the present utility model, specific embodiments are hereby given and described in conjunction with the accompanying drawings as follows. In the present disclosure, aspects of the present utility model are described with reference to the drawings, and many illustrative embodiments are shown in the drawings. The embodiments of the present disclosure do not necessarily define all aspects of the present utility model. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed by the present utility model are not limited to any implementation manner. Additionally, some aspects disclosed by the present utility model can be used alone, or in any suitable combination with other aspects disclosed by the present utility model.

[0022] Embodiment 1

[0023] As Figures 1-4 shown, this is the first embodiment of the present utility model. This embodiment provides a temperature-controlled stirring device for toluene production, including a stirring tank 1. The inner cavity of the stirring tank 1 is movably connected with a rotating column 2 through a bearing. Both the top and bottom of the rotating column 2 are fixedly connected with stirring blades 3. The number of the stirring blades 3 is ten. A heating rod 4 is arranged in the inner cavity of the stirring blade 3. A motor 5 is fixedly connected to the left side of the stirring tank 1. The output shaft of the motor 5 penetrates into the inner cavity of the stirring tank 1 and is in transmission connection with the left end of the rotating column 2. A cleaning mechanism 6 is arranged in the inner cavity of the stirring tank 1. A temperature sensor 7 is arranged at the lower end on the right side of the stirring tank 1, and a PLC controller 8 is arranged at the upper end on the right side of the stirring tank 1. An alarm 9 is arranged at the center of the top of the stirring tank 1. The output end of the temperature sensor 7 is electrically connected to the input end of the PLC controller 8, and the output end of the PLC controller 8 is electrically connected to the input ends of the heating rod 4 and the alarm 9;

[0024] The cleaning mechanism 6 includes a scraper 601. The scraper 601 is located at the end of the stirring blade 3 away from the rotating column 2 and is fixedly connected to one side of the stirring blade 3. The number of the scrapers 601 is two. The side of the scraper 601 away from the stirring blade 3 is in contact with the inner wall of the stirring tank 1. An annular pipe 602 is arranged on the left side of the inner cavity of the stirring tank 1, and a water spraying pipe 603 is fixedly communicated with the right side of the annular pipe 602.

[0025] As Figures 1-4 shown, the stirring tank 1 is used to provide a stirring space for toluene raw materials for toluene production work. The motor 5 is used to drive the rotating column 2 to rotate, and the rotating column 2 is used to drive the stirring blades 3 to rotate. When the stirring blades 3 rotate, they can stir the raw materials inside the stirring tank 1, thereby accelerating the mixing efficiency of the raw materials and further accelerating the production efficiency. The heating rod 4 can heat the inside of the stirring tank 1. In cooperation with the temperature sensor 7 and the plc controller 8, the temperature can be kept within a suitable range, thereby further accelerating the production efficiency of toluene. When the temperature inside the stirring tank 1 is abnormal, the alarm 9 can send an alarm to the staff. The cleaning mechanism 6 can scrape off the residual toluene products on the inner wall of the stirring tank 1 and can wash the inner wall of the stirring tank 1 at the same time, reducing the residues attached to the inner wall, thereby preventing the residues from affecting the stirring effect of the next batch and improving the quality of subsequent finished products.

[0026] Embodiment 2

[0027] Referring to Figure 4 , this is the second embodiment of the present utility model, and this embodiment is based on the previous embodiment.

[0028] In this embodiment, a partition plate 604 is fixedly connected to the left side of the inner cavity of the stirring tank 1. The left side of the annular pipe 602 is fixedly connected to the right side of the partition plate 604. The rotating column 2 is movably connected to the inner wall of the partition plate 604 through a bearing.

[0029] The left side of the top of the stirring tank 1 is fixedly communicated with a water delivery pipe 605. The lower end of the water delivery pipe 605 penetrates through the partition plate 604 and is fixedly communicated with the annular pipe 602.

[0030] As Figure 4 shown, the scraper 601 rotates along with the stirring blade 3. When the scraper 601 rotates, it can scrape off the residues adhering to the inner wall of the stirring tank 1. At the same time, the water delivery pipe 605 can be communicated with an external water pipe to deliver water into the inside of the annular pipe 602. The annular pipe 602 then diverts the water flow into the inside of a plurality of spray pipes 603. The water flow is sprayed onto the inner wall of the stirring tank 1 through the spray pipes 603 to wash the residues. At the same time, after starting the motor 5, the stirring blade 3 and the scraper 601 stir the water flow, which can wash the residues remaining on the surfaces of the rotating column 2, the stirring blade 3, and the scraper 601, thereby improving the cleaning effect on the residues.

[0031] Embodiment 3

[0032] Referring to Figure 1 and 2 , this is the third embodiment of the present utility model, and this embodiment is based on the previous two embodiments.

[0033] In this embodiment, a feeding pipe 10 is fixedly connected to the right side of the top of the stirring tank 1, and a sealing cover is detachably connected to the top of the feeding pipe 10.

[0034] A discharge pipe 11 is fixedly connected to the bottom of the stirring tank 1, and a solenoid valve 12 is arranged on the surface of the discharge pipe 11.

[0035] Both sides of the bottom of the stirring tank 1 are fixedly connected with support plates 13, and the bottom of the support plates 13 is fixedly connected with a bottom plate 14.

[0036] As Figure 1 and 2 shown, the feeding pipe 10 serves to facilitate the addition of production raw materials into the stirring tank 1, the discharge pipe 11 serves to facilitate the discharge of water or toluene finished products inside the stirring tank 1, and the support plates 13 and the bottom plate 14 are used to support the stirring tank 1 to improve the stability of the stirring tank 1 during use.

[0037] During use, production raw materials are added into the stirring tank 1 through the feeding pipe 10. After the addition is completed, the heating rod 4 and the motor 5 are started, and the temperature sensor 7, the PLC controller 8, and the alarm 9 are started synchronously with the heating rod 4. The heating rod 4 heats the inside of the stirring tank 1, and the motor 5 drives the rotating column 2 to rotate. The rotating column 2 is used to drive the stirring blades 3 to rotate. When the stirring blades 3 rotate, they can stir the raw materials inside the stirring tank 1, thereby accelerating the mixing efficiency of the raw materials and further accelerating the production efficiency. At the same time, the temperature sensor 7 detects the temperature inside the stirring tank 1 and controls the opening and closing of the heating rod 4 according to the detection result. At the same time, when the temperature inside the stirring tank 1 is too high, the PLC controller 8 will start the alarm 9 to alert the staff. The stirred finished product is discharged through the discharge pipe 11. When cleaning the inside of the stirring tank 1, the water delivery pipe 605 is connected to an external water pipe, and the motor 5 is started. The scraper 601 will rotate with the stirring blades 3. When the scraper 601 rotates, it can scrape off the residues adhering to the inner wall of the stirring tank 1. At the same time, the water delivery pipe 605 delivers water into the inside of the annular pipe 602, and the annular pipe 602 then diverts the water flow into the inside of a plurality of spray pipes 603. The water flow is sprayed onto the inner wall of the stirring tank 1 through the spray pipes 603 to wash the residues. During this process, the water flow can wash the attachments remaining on the surfaces of the rotating column 2, the stirring blades 3, and the scraper 601, thereby improving the cleaning effect on the residues.

[0038] The standard parts used in this application document can all be purchased from the market, and can also be customized according to the descriptions in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art. The control method is to automatically control through a controller, and the control circuit of the controller can be achieved by simple programming by those skilled in the art, which belongs to the common general knowledge in this field. And this application document is mainly used to protect the mechanical device, so the control method and circuit connection will not be explained in detail in this application document.

[0039] Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Those with ordinary knowledge in the technical field to which the present utility model pertains may make various modifications and refinements without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to what is defined by the claims.

Claims

1. A temperature-controlled stirring device for toluene production, comprising a stirring tank (1), characterized in that: The inner cavity of the mixing tank (1) is movably connected with a rotating column (2) through a bearing. Both the top and bottom of the rotating column (2) are fixedly connected with mixing blades (3). The number of the mixing blades (3) is ten. A heating rod (4) is arranged in the inner cavity of the mixing blade (3). A motor (5) is fixedly connected to the left side of the mixing tank (1). The output shaft of the motor (5) penetrates into the inner cavity of the mixing tank (1) and is in transmission connection with the left end of the rotating column (2). A cleaning mechanism (6) is arranged in the inner cavity of the mixing tank (1). A temperature sensor (7) is arranged at the lower end of the right side of the mixing tank (1). A PLC controller (8) is arranged at the upper end of the right side of the mixing tank (1). An alarm (9) is arranged at the center of the top of the mixing tank (1). The output end of the temperature sensor (7) is electrically connected to the input end of the PLC controller (8). The output end of the PLC controller (8) is electrically connected to the input ends of the heating rod (4) and the alarm (9); The cleaning mechanism (6) includes a scraper (601). The scraper (601) is located at one end of the mixing blade (3) away from the rotating column (2) and is fixedly connected to one side of the mixing blade (3). The number of the scrapers (601) is two. The side of the scraper (601) away from the mixing blade (3) is in contact with the inner wall of the mixing tank (1). An annular pipe (602) is arranged on the left side of the inner cavity of the mixing tank (1). A water spraying pipe (603) is fixedly communicated with the right side of the annular pipe (602).

2. The temperature control stirring device for toluene production according to claim 1, wherein: A partition plate (604) is fixedly connected to the left side of the inner cavity of the mixing tank (1). The left side of the annular pipe (602) is fixedly connected to the right side of the partition plate (604). The rotating column (2) is movably connected with the inner wall of the partition plate (604) through a bearing.

3. The temperature control stirring device for toluene production according to claim 2, wherein: A water delivery pipe (605) is fixedly communicated with the left side of the top of the mixing tank (1). The lower end of the water delivery pipe (605) penetrates through the partition plate (604) and is fixedly communicated with the annular pipe (602).

4. The temperature-controlled stirring device for toluene production according to claim 1, wherein: A feeding pipe (10) is fixedly communicated with the right side of the top of the mixing tank (1). A sealing cover is detachably connected to the top of the feeding pipe (10).

5. The temperature-controlled stirring device for toluene production according to claim 1, wherein: A discharge pipe (11) is fixedly communicated with the bottom of the mixing tank (1). A solenoid valve (12) is arranged on the surface of the discharge pipe (11).

6. The temperature control stirring device for toluene production according to claim 1, wherein: Support plates (13) are fixedly connected to both sides of the bottom of the mixing tank (1). A bottom plate (14) is fixedly connected to the bottom of the support plates (13).