Raw grain buffering, scattering and turning machine suitable for intelligent brewing of highland barley wine
The barley wine production system uses a stainless steel buffer and disperser with vibration and liquid distribution to break up barley clumps, improving efficiency and quality by preventing re-clumping and optimizing resource use.
Patent Information
- Application Number
- CN202421540267.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-02
AI Technical Summary
During the production process of barley wine, the barley and hawthorns are severely clustered after moistening the material, which makes it difficult to loosen when stirring later, affecting the quality and wine rate.
A raw grain buffer scatter mixer suitable for intelligent brewing of barley wine was designed, using stainless steel cross-section structure and spray system, combining lifting vibration and gravity extrusion, and using triangular partition rods and spray nozzles for scattering and wetting treatment.
Effectively breaking up the clumps of barley and hawthorns, improving processing efficiency, reducing manual intervention, ensuring the quality and output of barley wine, and achieving intelligent monitoring and resource conservation through infrared scanning.
Smart Images

Figure CN223096933U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of highland barley wine production, in particular to a raw grain buffer, dispersing and stirring machine suitable for intelligent brewing of highland barley wine. Background Art
[0002] The production of highland barley wine involves related processes such as raw grain crushing, grain moistening, grain steaming, fermentation, and liquor flowing. Each process is closely linked. If there is a problem in one of the links, it will affect the quality and yield of the liquor. After the highland barley is moistened, it will be piled up in the pit yard for 16 - 18 hours, during which the raw grains are not stirred for 8 - 12 hours. Due to the lack of stirring, when the highland barley grains (raw grains) are stirred later, the highland barley grains (raw grains) are seriously agglomerated and the agglomerates are relatively large. Some highland barley grains need to be slapped with a shovel many times before they become loose. In view of the above situation, to solve such problems, our company made a stainless steel raw grain buffer and dispersing turning plate machine when stirring the highland barley grains. The highland barley grains are poured from a high place and pass through the stainless steel raw grain buffer and dispersing turning plate machine. After passing through the stainless steel cross, the dispersing effect of the highland barley grains is very remarkable. And because of the sloping four walls, it plays a very good buffering role, and there will be no phenomenon that the highland barley grains agglomerate again after landing. In view of this, in-depth research on the above problems has led to the generation of this case. Content of the Utility Model
[0003] To achieve the above objectives, the utility model is realized through the following technical solutions: A raw grain buffer, dispersing and stirring machine suitable for intelligent brewing of highland barley wine, comprising: a horn-shaped aggregation block, a plurality of triangular partition rods, a support and drainage bracket, a handling bracket, a handling lead screw module, a handling hopper, and a transporter. The support and drainage bracket is installed on the transporter. The horn-shaped aggregation block is installed on the support and drainage bracket through a vibration spraying structure. A plurality of the triangular partition plates are evenly installed on the horn-shaped aggregation block. The handling bracket is installed on the support and drainage bracket. The handling lead screw module is installed on the handling bracket. The handling hopper is installed on the moving end of the handling lead screw module;
[0004] The vibration spraying structure includes: a plurality of lifting limit shafts, a plurality of lifting sleeve springs, a plurality of lifting magnets, a pair of lifting electromagnets, a pair of U-shaped brackets, a U-shaped lifting support block, a cleaning and spraying U-shaped pipe, a plurality of J-shaped siphons, a spraying box, a spraying pump, a plurality of spraying nozzles, and an auxiliary dispersing component;
[0005] A pair of the U-shaped brackets are installed on the support drainage bracket in parallel. A plurality of the lifting limit shafts are uniformly inserted on the pair of U-shaped brackets. The U-shaped lifting support block is installed on the horn-shaped aggregation block, and the U-shaped lifting support block is respectively movably sleeved on the plurality of lifting limit shafts. A plurality of the lifting sleeve springs are respectively sleeved on the plurality of lifting limit shafts. A plurality of the lifting magnets are uniformly installed on the U-shaped lifting support block. A pair of the lifting electromagnets are respectively installed on the pair of U-shaped brackets. The cleaning spray U-shaped pipe is installed on the outside of the horn-shaped aggregation block. A plurality of the J-shaped siphons are uniformly inserted on the spray U-shaped pipe. A plurality of the spray nozzles are uniformly inserted on the horn-shaped aggregation block, and the plurality of spray nozzles are respectively connected to the plurality of J-shaped siphons. The spray box is installed on the support drainage bracket. The spray pump is installed on the spray box, and the spray pump is connected to the cleaning spray U-shaped pipe. The auxiliary dispersion assembly is installed on the horn-shaped aggregation block.
[0006] Preferably, the auxiliary dispersion assembly includes: an infrared emitter, an infrared scanner, and a horn-shaped rubber ring;
[0007] The infrared emitter and the infrared scanner are installed on the horn-shaped aggregation block in relative parallel. The horn-shaped rubber ring is installed on the inner side of the horn-shaped aggregation block.
[0008] Preferably, an infrared locator is provided on the handling lead screw module.
[0009] Preferably, a plurality of the triangular partition rods are in a well shape.
[0010] Preferably, a resistance regulator is respectively provided on the pair of lifting electromagnets.
[0011] Preferably, U-shaped rubber rings are respectively provided on the U-shaped lifting support blocks.
[0012] The present utility model provides a raw grain buffer, dispersing and stirring machine applicable to the intelligent brewing of highland barley wine. It has the following beneficial effects: This raw grain buffer, dispersing and stirring machine applicable to the intelligent brewing of highland barley wine uses a stainless steel cross structure to divide the agglomerated grains, which can achieve a good dispersing effect; through lifting and vibration, the agglomerated highland barley grains are extruded by a number of triangular partition rods and dispersed by means of gravity, improving the processing efficiency; by energizing a pair of lifting electromagnets on a pair of U-shaped brackets on the support drainage bracket, magnetic repulsion of a number of lifting magnets can be realized, thereby stabilizing the lifting U-shaped lifting support block; the lifting magnets drive the U-shaped lifting support block thereon to lift along the lifting limit shaft, ensuring the stability of the lifting process; the liquid inside the spray box is drained into the inside of the spray U-shaped pipe by a spray pump, and siphon drainage is carried out on the J-shaped siphon by using the siphon principle; the inside of the horn-shaped aggregation block is sprayed by a number of spray nozzles to wet the agglomerated highland barley grains, facilitating subsequent cutting operations; through the cooperation of an infrared emitter and an infrared scanner, the quantity of raw materials inside the horn-shaped aggregation block can be accurately scanned to achieve intelligent monitoring; this not only improves the operation accuracy but also helps to reduce waste of resources; the design of the horn-shaped rubber ring can aggregate the falling materials, effectively avoiding the phenomenon of material splashing that may occur during the lifting and vibration process; the hopper and internal components are made of stainless steel, ensuring the durability and service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 FIG. is a main sectional view of a raw grain buffer, dispersing and stirring machine applicable to the intelligent brewing of highland barley wine according to the present utility model.
[0014] Figure 2 is Figure 1 a partial enlarged view of "A" in FIG.
[0015] In the figure: 1, horn-shaped aggregation block; 2, triangular partition rod; 3, support drainage bracket; 4, handling bracket; 5, handling lead screw module; 6, handling hopper; 7, transporter; 8, lifting limit shaft; 9, lifting sleeve spring; 10, lifting magnet; 11, lifting electromagnet; 12, U-shaped bracket; 13, U-shaped lifting support block; 14, cleaning spray U-shaped pipe; 15, J-shaped siphon; 16, spray box; 17, spray pump; 18, spray nozzle; 19, infrared emitter; 20, infrared scanner; 21, horn-shaped rubber ring. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0017] Through those skilled in the art, all the electrical components in this case are connected to their adapted power supplies through wires, and appropriate controllers and encoders should be selected according to the actual situation to meet the control requirements. For the specific connection and control sequence, reference should be made to the sequential working order among the electrical components in the following working principle to complete the electrical connection. The detailed connection means are well-known techniques in the art. The following mainly introduces the working principle and process, and no further description of electrical control will be made.
[0018] Embodiment
[0019] As Figure 1-2 shown, the support and drainage bracket 3 is installed on the transporter 7, the horn-shaped aggregation block 1 is installed on the support and drainage bracket 3 through a vibration spraying structure, several triangular partition plates are evenly installed on the horn-shaped aggregation block 1, the handling bracket 4 is installed on the support and drainage bracket 3, the handling lead screw module 5 is installed on the handling bracket 4, and the handling gripper 6 is installed on the moving end of the handling lead screw module 5;
[0020] Specifically, the vibration spraying structure includes: several lifting limit shafts 8, several lifting spring sleeves 9, several lifting magnets 10, a pair of lifting electromagnets 11, a pair of U-shaped brackets 12, a U-shaped lifting support block 13, a cleaning and spraying U-shaped pipe 14, several J-shaped siphons 15, a spraying box 16, a spraying pump 17, several spraying nozzles 18, and an auxiliary dispersion component;
[0021] Specifically, a pair of the loop-shaped brackets 12 are installed in parallel on the support and drainage bracket 3. A plurality of the lifting limit shafts 8 are evenly inserted on the pair of loop-shaped brackets 12. The loop-shaped lifting support block 13 is installed on the horn-shaped aggregation block 1, and the loop-shaped lifting support block 13 is respectively movably sleeved on a plurality of the lifting limit shafts 8. A plurality of the lifting sleeve springs 9 are respectively sleeved on a plurality of the lifting limit shafts 8. A plurality of the lifting magnets 10 are evenly installed on the loop-shaped lifting support block 13. A pair of the lifting electromagnets 11 are respectively installed on the pair of loop-shaped brackets 12. The cleaning spray loop-shaped pipe 14 is installed on the outer side of the horn-shaped aggregation block 1. A plurality of the J-shaped siphon pipes 15 are evenly inserted on the spray loop-shaped pipe. A plurality of the spray nozzles 18 are evenly inserted on the horn-shaped aggregation block 1, and a plurality of the spray nozzles 18 are respectively connected to a plurality of the J-shaped siphon pipes 15. The spray box 16 is installed on the support and drainage bracket 3. The spray pump 17 is installed on the spray box 16, and the spray pump 17 is connected to the cleaning spray loop-shaped pipe 14. The auxiliary dispersion assembly is installed on the horn-shaped aggregation block 1;
[0022] It should be noted that in the above, by operating the handling lead screw module 5 on the handling bracket 4, the handling hopper 6 on the moving end of the handling lead screw module 5 is driven. The hulled barley agglomerated residue is actively poured into the inner side of the horn-shaped aggregation block 1 through the handling hopper 6. The pair of lifting electromagnets 11 on the pair of loop-shaped brackets 12 on the support and drainage bracket 3 are energized. The pair of lifting electromagnets 11 respectively perform magnetic repulsion on a plurality of the lifting magnets 10. A plurality of the lifting magnets 10 respectively drive the loop-shaped lifting support block 13 thereon to stably lift along a plurality of the lifting limit shafts 8, so as to drive the horn-shaped aggregation block 1 thereon to stably lift and vibrate respectively through a plurality of the loop-shaped lifting support blocks 13. Through the lifting vibration, the hulled barley agglomerated residue inside the horn-shaped aggregation block 1 is lifted and vibrated. Through the lifting and vibration of the hulled barley agglomerated residue and the extrusion with a plurality of triangular partition rods 2, it is dispersed by means of gravity. And this device uses a stainless steel cross structure to divide the agglomerated residue, which can achieve a good dispersion effect. The hopper is made of stainless steel, and stainless steel cross meshes are arranged in different internal areas. At the same time, the liquid inside the spray box 16 is drained into the inner side of the spray loop-shaped pipe through the spray pump 17. Through the siphon principle, the siphon drainage of a plurality of the J-shaped siphon pipes 15 on the spray loop-shaped pipe is carried out. The inner side of the horn-shaped aggregation block 1 is sprayed through a plurality of the spray nozzles 18 on a plurality of the J-shaped siphon pipes 15, so as to wet the hulled barley agglomerated residue, thus facilitating cutting.
[0023] Such as Figure 1-2As shown, the auxiliary dispersion component includes: an infrared emitter 19, an infrared scanner 20, and a horn-shaped rubber ring 21;
[0024] Specifically, the infrared emitter 19 and the infrared scanner 20 are relatively and parallelly installed on the horn-shaped aggregation block 1, and the horn-shaped rubber ring 21 is installed inside the horn-shaped aggregation block 1;
[0025] It should be noted that in the above, through the cooperation of the infrared emitter 19 and the infrared scanner 20, the amount of raw materials inside the horn-shaped aggregation block 1 is scanned, and at the same time, the horn-shaped rubber ring 21 is used to aggregate the falling materials, and at the same time, the phenomenon of splashing caused by lifting vibration is avoided.
[0026] As a preferred solution, further, an infrared locator is provided on the handling lead screw module 5.
[0027] As a preferred solution, further, several of the triangular partition rods 2 are in a well shape.
[0028] As a preferred solution, further, resistance regulators are respectively provided on a pair of the lifting electromagnets 11.
[0029] As a preferred solution, further, loop-shaped rubber rings are respectively provided on the loop-shaped lifting support blocks 13.
[0030] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation. An element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.
[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A raw grain buffer, dispersing and stirring machine applicable to the intelligent brewing of highland barley wine, comprising: A horn-shaped aggregation block, several triangular partition rods, a support drainage bracket, a handling bracket, a handling lead screw module, a handling clamp, and a transporter, characterized in that the support drainage bracket is installed on the transporter, the horn-shaped aggregation block is installed on the support drainage bracket through a vibration spraying structure, several of the triangular partition rods are evenly installed on the horn-shaped aggregation block, the handling bracket is installed on the support drainage bracket, the handling lead screw module is installed on the handling bracket, and the handling clamp is installed on the mobile end of the handling lead screw module; The vibration spraying structure includes: several lifting limit shafts, several lifting spring sleeves, several lifting magnets, a pair of lifting electromagnets, a pair of U-shaped brackets, a U-shaped lifting support block, a cleaning spraying U-shaped pipe, several J-shaped siphons, a spraying box, a spraying pump, several spraying nozzles, and an auxiliary dispersion component; A pair of the U-shaped brackets are installed in parallel on the support drainage bracket, several of the lifting limit shafts are evenly inserted into the pair of U-shaped brackets, the U-shaped lifting support block is installed on the horn-shaped aggregation block, and the U-shaped lifting support block is respectively movably sleeved on several of the lifting limit shafts. Several of the lifting spring sleeves are respectively sleeved on several of the lifting limit shafts. Several of the lifting magnets are evenly installed on the U-shaped lifting support block. A pair of the lifting electromagnets are respectively installed on the pair of U-shaped brackets. The cleaning spraying U-shaped pipe is installed on the outside of the horn-shaped aggregation block. Several of the J-shaped siphons are evenly inserted into the spraying U-shaped pipe. Several of the spraying nozzles are evenly inserted into the horn-shaped aggregation block, and several of the spraying nozzles are respectively connected to several of the J-shaped siphons. The spraying box is installed on the support drainage bracket. The spraying pump is installed on the spraying box, and the spraying pump is connected to the cleaning spraying U-shaped pipe. The auxiliary dispersion component is installed on the horn-shaped aggregation block.
2. The raw grain buffer, dispersing and stirring machine applicable to the intelligent brewing of highland barley wine according to claim 1, is characterized in that, The auxiliary dispersion component includes: an infrared emitter, an infrared scanner, and a horn-shaped rubber ring; The infrared emitter and the infrared scanner are installed relatively parallel to each other on the horn-shaped aggregation block, and the horn-shaped rubber ring is installed on the inside of the horn-shaped aggregation block.
3. The raw material buffer, dispersing and stirring machine applicable to the intelligent brewing of highland barley wine according to claim 2, wherein, An infrared locator is provided on the handling lead screw module.
4. A raw grain buffer, dispersing and stirring machine applicable to intelligent brewing of highland barley wine according to claim 3, characterized in that, Several of the triangular partition rods are in a well shape.
5. The raw grain buffer, dispersing, turning and stirring machine applicable to the intelligent brewing of highland barley wine according to claim 4, is characterized in that, Resistance regulators are respectively provided on a pair of the lifting electromagnets.
6. A raw grain buffer, dispersing and stirring machine applicable to the intelligent brewing of highland barley wine according to claim 5, characterized in that, U-shaped rubber rings are respectively provided on the U-shaped lifting support block.