Automatic spraying equipment capable of being electrically lifted
The automated painting device addresses the issue of non-uniform coating on arc-shaped surfaces by adjusting the spray gun's position and angle, ensuring uniform coverage in a single pass and enhancing efficiency.
Patent Information
- Application Number
- CN202422142262.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-02
AI Technical Summary
Traditional automated spraying equipment cannot spray the surface of the curved bent plate quickly and evenly, resulting in poor coating quality and low spray efficiency.
The spray gun adjustment device that can be lifted and can be adopted, including telescopic rods, threaded rods, horizontal flip frames, etc. The horizontal orientation and vertical position of the spray gun are adjusted by threaded engagement of the transmission structure and lifting motor, adapting to the surface of the arc-shaped bent plate to ensure uniform distribution of the paint.
A uniform spraying of the surface of the curved bent plate is achieved, and the spraying efficiency and coating coverage quality are improved.
Smart Images

Figure CN223097098U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of spraying equipment, and more specifically, it particularly relates to an automated spraying equipment that can be electrically lifted. Background Art
[0002] The spraying equipment is a special tool for covering and applying a protective layer or a decorative layer on the surfaces of metals and non-metals. It controls the pressure increase of the paint inhaled by the air flow, transports the paint to the spray gun through a high-pressure hose, and then instantly atomizes and releases the paint to the surface of the object to be painted by the spray gun. Currently, the automated spraying equipment can carry a fixedly installed spray gun to perform covering parallel spraying on flat plates. Not only is the spraying coverage on the flat plate surface more uniform, but also the labor cost is saved. However, when the traditional automated spraying equipment sprays on a curved plate or an arc surface, due to the fixed orientation structure of the spray gun, the traditional automated spraying equipment spray gun can only spray one side of the flat plate. Due to the curved structure of the surface of the arc-shaped plate, the convex part in the middle of the arc-shaped plate is closer to the spray gun, and the positions on both sides of the arc-shaped plate are far from the spray gun, resulting in uneven spraying on the surface of the arc-shaped plate, damaging the curvature smoothness and cleanliness of the painted surface of the arc-shaped plate, reducing the spraying quality of the paint on the surface of the arc-shaped plate. If the direction of the arc-shaped plate is adjusted and then sprayed, the number of spraying times is increased and the spraying efficiency is reduced. Summary of the Utility Model
[0003] In order to solve the above technical problems, the utility model provides an automated spraying equipment that can be electrically lifted to solve the problems that the traditional spraying equipment cannot spray the surface of the arc-shaped bent plate quickly and evenly, resulting in poor paint coverage quality and low spraying efficiency on the surface of the arc-shaped bent plate.
[0004] The utility model provides an automatic spraying device capable of electric lifting, which comprises a vertical plate welded and connected to the upper side surface of a bottom plate frame, a top plate welded and connected to the top end of the vertical plate, and a controller bolted to the upper side surface of the bottom plate frame; it further comprises a spray gun adjusting device, a sliding plate and a support plate; a paint storage tank is bolted to the rear side surface of the vertical plate, a tank cover is screwed to the top end of the paint storage tank, a booster pump is installed at the discharge port on the lower side surface of the paint storage tank, and a hose is installed on the lower side surface of the booster pump; vertical plates are welded and connected to both the front side surface and the rear side surface of the support plate, a lifting motor is bolted to the lower side surface of the support plate, a threaded column is installed on the motor shaft of the lifting motor, and the top end of the threaded column is rotatably connected to the top plate; a bracket is welded and connected to the upper side surface of the sliding plate, and a mounting bracket is welded and connected to the upper side surface of the bracket; the spray gun adjusting device comprises a spray gun, a support sleeve rod, a telescopic rod, a clamping bolt, an adjusting knob, a mounting knob, a horizontal turning frame and a threaded rod; a threaded rod is installed at the front end of the adjusting knob, and the outer side surface of the threaded rod is rotatably connected to the support sleeve rod; a mounting knob is screwed to the lower side surface of the support sleeve rod, a convex column is arranged on the upper side surface of the mounting knob, a threaded structure is arranged on the outer side surface of the convex column, the telescopic rod is slidably connected inside the support sleeve rod, a clamping bolt is screwed to the upper side surface of the telescopic rod, the horizontal turning frame is nested on the outer side surface of the clamping bolt, a spray gun is installed on the upper side surface of the horizontal turning frame, and the spray gun is connected to the booster pump through a hose; the controller is connected to the booster pump through a wire, and the controller is connected to the lifting motor through a wire.
[0005] In at least some embodiments, a vertically penetrating long strip through groove is provided at a position near the front end of the upper side surface of the sliding plate, the vertical plate is inserted into the long strip through groove of the sliding plate, a vertically penetrating threaded through hole is provided at the central position of the upper side surface of the sliding plate, and the outer side surface of the threaded column is threadedly engaged and connected in the threaded through hole of the sliding plate.
[0006] In at least some embodiments, a square deep groove is provided on the front side surface of the support sleeve rod, the telescopic rod is embedded in the square deep groove of the support sleeve rod, a cylindrical convex column is provided at a position near the rear end of the lower side surface of the support sleeve rod, a threaded hole is provided at the central part of the bottom end of the convex column, and the threaded structure on the outer side surface of the convex column at the top end of the mounting knob is threadedly connected in the threaded hole of the convex column of the support sleeve rod.
[0007] In at least some embodiments, a vertically penetrating long strip through groove is provided on the upper side surface of the mounting bracket, the convex column on the lower side surface of the support sleeve rod is embedded in the long strip through groove of the mounting bracket, and the height of the convex column of the support sleeve rod is less than the depth of the long strip through groove of the mounting bracket.
[0008] In at least some embodiments, a threaded deep hole is provided at the central position of the rear end of the telescopic rod, the threaded structure on the outer side surface of the threaded rod is threadedly engaged and connected in the threaded deep hole of the telescopic rod, a vertically penetrating threaded through hole is provided at a position near the front end of the upper side surface of the telescopic rod, and the outer side surface of the clamping bolt is threadedly engaged and connected in the threaded through hole of the telescopic rod.
[0009] In at least some embodiments, through holes are provided at positions near the rear end of the upper side surface of the horizontal flipping frame, and the clamping bolts are inserted into the through holes of the horizontal flipping frame.
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] 1. In the utility model, through the threaded meshing transmission structure of the telescopic rod and the threaded rod, and the horizontal flipping clamping and placing structure formed by the horizontal flipping frame between the clamping bolt and the telescopic rod, the horizontal flipping frame and the telescopic rod drive the spraying gun to adjust the horizontal orientation according to the arc spraying parts of different arc-shaped bent plates, realizing the covering spraying work of multiple spraying guns on the arcs with different horizontal angles, making the paint distribution on the surface of the arc-shaped bent plate more uniform and improving the spraying efficiency of the arc-shaped bent plate.
[0012] 2. In the utility model, the threaded meshing transmission structure formed by the lifting motor driving the threaded column and the threaded through hole of the sliding plate enables the sliding plate to drive the spray gun adjusting device on the upper side surface of the mounting frame to move vertically up and down along the vertical plate through the bracket, realizing the vertical lifting and moving spraying work of the spraying gun on the spray gun adjusting device on the surface of the arc-shaped bent plate. Description of the Drawings
[0013] Figure 1 is a schematic structural diagram of the utility model.
[0014] Figure 2 is a left-view structural diagram of the utility model.
[0015] Figure 3 is a bottom-up view structural diagram of the utility model.
[0016] Figure 4 is a top-view structural diagram of the utility model.
[0017] Figure 5 is a schematic structural diagram of the spray gun adjusting device of the utility model.
[0018] Figure 6 is a left-view structural diagram of the spray gun adjusting device of the utility model.
[0019] Figure 7 is a left-view sectional structural diagram of the spray gun adjusting device of the utility model.
[0020] Reference Signs:
[0021] 1. Bottom plate frame;
[0022] 2. Controller;
[0023] 3. Paint storage tank;
[0024] 4. Tank cover;
[0025] 5. Vertical plate
[0026] 6. Top plate
[0027] 7. Threaded post
[0028] 8. Hose
[0029] 9. Spray gun adjusting device; 901. Spray gun; 902. Support sleeve rod; 903. Telescopic rod; 904. Clamping bolt; 905. Adjusting knob; 906. Mounting knob; 907. Horizontal turning frame; 908. Threaded rod
[0030] 10. Mounting rack
[0031] 11. Booster pump
[0032] 12. Lifting motor
[0033] 13. Slide plate
[0034] 14. Bracket
[0035] 15. Support plate Detailed implementation mode
[0036] The following further describes in detail the implementation mode of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0037] Such as Figures 1-7As shown in the figure, the present utility model provides an automated spraying device that can be electrically lifted, including a vertical plate 5 welded and connected to the upper side of a bottom plate frame 1, a top plate 6 welded and connected to the top end of the vertical plate 5, and a controller 2 bolted to the upper side of the bottom plate frame 1; it further includes a spray gun adjustment device 9, a sliding plate 13, and a support plate 15; a paint storage tank 3 is bolted to the rear side of the vertical plate 5, a tank cover 4 is screwed to the top end of the paint storage tank 3, a booster pump 11 is installed at the discharge port on the lower side of the paint storage tank 3, and a hose 8 is installed on the lower side of the booster pump 11; vertical plates 5 are welded and connected to both the front side and the rear side of the support plate 15, a lifting motor 12 is bolted to the lower side of the support plate 15, a threaded column 7 is installed on the motor shaft of the lifting motor 12, and the top end of the threaded column 7 is rotatably connected to the top plate 6; a bracket 14 is welded and connected to the upper side of the sliding plate 13, and a mounting frame 10 is welded and connected to the upper side of the bracket 14; the spray gun adjustment device 9 includes a spray gun 901, a support sleeve rod 902, a telescopic rod 903, a clamping bolt 904, an adjustment knob 905, a mounting knob 906, a horizontal turning frame 907, and a threaded rod 908; a threaded rod 908 is installed at the front end of the adjustment knob 905, and the outer side of the threaded rod 908 is rotatably connected to a support sleeve rod 902; a mounting knob 906 is screwed to the lower side of the support sleeve rod 902, a convex column is provided on the upper side of the mounting knob 906, a threaded structure is provided on the outer side of the convex column, a telescopic rod 903 is slidably connected inside the support sleeve rod 902, a clamping bolt 904 is screwed to the upper side of the telescopic rod 903, a horizontal turning frame 907 is nested on the outer side of the clamping bolt 904, a spray gun 901 is installed on the upper side of the horizontal turning frame 907, and the spray gun 901 is connected to the booster pump 11 through a hose 8; the controller 2 is connected to the booster pump 11 through a wire, and the controller 2 is connected to the lifting motor 12 through a wire.
[0038] In the embodiment of the present disclosure, a long through slot that penetrates up and down is provided at a position near the front end of the upper side of the sliding plate 13, the vertical plate 5 is inserted into the long through slot of the sliding plate 13, a threaded through hole that penetrates up and down is provided at the central position of the upper side of the sliding plate 13, the outer side of the threaded column 7 is threadedly engaged and connected in the threaded through hole of the sliding plate 13, and during the rotation of the threaded column 7, the sliding plate 13 is driven to move vertically up or down along the vertical plate 5 in a fixed direction, so that the sliding plate 13 drives the spray gun adjustment device 9 installed on the mounting frame 10 to move up and down automatically for spraying.
[0039] In the embodiments of the present disclosure, a square deep groove is provided on the front side of the support sleeve rod 902. The telescopic rod 903 is embedded in the square deep groove of the support sleeve rod 902, and the telescopic rod 903 moves directionally along the square deep groove of the support sleeve rod 902. A cylindrical convex post is provided at a position near the rear end of the lower side of the support sleeve rod 902. A threaded hole is provided at the central part of the bottom end of the convex post. The threaded structure on the outer side of the convex post at the top end of the installation knob 906 is screwed into the threaded hole of the convex post of the support sleeve rod 902. By turning the installation knob 906, the clamping installation and release of the support sleeve rod 902 on the upper side of the installation frame 10 are completed.
[0040] In the embodiments of the present disclosure, a long strip through groove penetrating up and down is provided on the upper side of the installation frame 10. The convex post on the lower side of the support sleeve rod 902 is embedded in the long strip through groove of the installation frame 10. The height of the convex post of the support sleeve rod 902 is less than the depth of the long strip through groove of the installation frame 10. The support sleeve rod 902 of the support sleeve rod 902 is transversely adjusted and installed and fixed according to the shape and size of the sprayed part along any position of the long strip through groove of the installation frame 10 in cooperation with the installation knob 906.
[0041] In the embodiments of the present disclosure, a threaded deep hole is provided at the central position of the rear end of the telescopic rod 903. The thread on the outer side of the threaded rod 908 is meshed and connected in the threaded deep hole of the telescopic rod 903. The threaded rod 908 drives the telescopic rod 903 to move directionally and telescopically along the square deep groove of the support sleeve rod 902, so that the position of the spray gun 901 is adjusted according to the shape and size of the arc-shaped bent plate. A threaded through hole penetrating up and down is provided at a position near the front end of the upper side of the telescopic rod 903. The thread on the outer side of the clamping bolt 904 is meshed and connected in the threaded through hole of the telescopic rod 903.
[0042] In the embodiments of the present disclosure, a through hole is provided at a position near the rear end of the upper side of the horizontal flipping frame 907. The clamping bolt 904 is inserted through the through hole of the horizontal flipping frame 907. During the process of the clamping bolt 904 rotating downward in the threaded through hole of the telescopic rod 903, the bolt cap of the clamping bolt 904 cooperates with the upper side of the telescopic rod 903 to clamp and fix the horizontal flipping direction of the horizontal flipping frame 907. When the clamping bolt 904 releases the horizontal flipping frame 907, the horizontal flipping frame 907 rotates around the clamping bolt 904 to adjust the orientation position of the spray gun 901 according to the radian position of different arc-shaped bent plates, so that the nozzles of multiple groups of spray guns 901 are parallel to different spraying surfaces of the arc-shaped bent plate, and the spray gun 901 evenly covers and sprays the surface of the arc-shaped bent plate.
[0043] The specific usage mode and function of this embodiment:
[0044] When the utility model conducts arc-shaped bent plate spraying work, first, according to the arc surface width of the arc-shaped bent plate, the convex column of the support sleeve rod 902 of the spray gun adjusting device 9 is inserted into the long strip through groove of the mounting rack 10, and a suitable clamping position is selected along the long strip through groove of the mounting rack 10. Then, the outer side surface of the convex column on the upper side of the mounting knob 906 is screwed into the convex column threaded hole of the support sleeve rod 902, and the mounting rack 10 is clamped between the mounting knob 906 and the support sleeve rod 902. Then, manually turn the adjusting knob 905, and the adjusting knob 905 drives the threaded rod 908 to rotate. Since the outer side surface of the threaded rod 908 is threadedly engaged with the threaded deep hole of the telescopic rod 903, the threaded rod 908 drives the telescopic rod 903 to move telescopically along the support sleeve rod 902 according to the front and back positions of the arc surface of the arc-shaped bent plate. Then, the through hole of the horizontal turning frame 907 is butted against the threaded through hole of the telescopic rod 903, and the horizontal turning frame 907 rotates horizontally around the vertical central axis of the threaded through hole of the telescopic rod 903 according to the spraying part of the arc surface of the arc-shaped bent plate until the nozzle of the spray gun 901 installed on the upper side of the horizontal turning frame 907 is aligned with the spraying part of the arc surface of the arc-shaped bent plate. After that, the clamping bolt 904 is inserted into the through hole of the horizontal turning frame 907 and finally screwed into the threaded through hole of the telescopic rod 903. The clamping bolt 904 cooperates with the telescopic rod 903 to clamp and fix the rotating position of the horizontal turning frame 907. The controller 2 controls the booster pump 11 to start, and the booster pump 11 transports the paint in the paint storage tank 3 to the spray gun 901 through the hose 8. The paint is sprayed out in an atomized form from the nozzle of the spray gun 901. The controller 2 controls the lifting motor 12 to rotate, and the lifting motor 12 drives the sliding plate 13 engaged with the outer side surface of the threaded column 7 to move vertically up and down along the vertical plate 5. The sliding plate 13 drives the mounting rack 10 welded to the upper side of the bracket 14 to move synchronously. The mounting rack 10 drives the spray gun 901 of the spray gun adjusting device 9 to move vertically up and down, and the spray gun 901 performs lifting and moving spraying operations on the surface of the arc-shaped bent plate.
[0045] The installation methods, connection methods or setting methods of all the above components are common mechanical methods, such as welding, threaded connection, screw connection, etc. And the specific structures, models and coefficient indexes of all its components are its own technologies, and any implementation that can achieve its beneficial effects can be carried out. The above-mentioned backrest 1, seat cushion 2, and footrest 5 are all common devices on the market. When purchased and used, they only need to be connected according to the user manual purchased together to be used, so they will not be elaborated here.
[0046] The technical solution of the utility model is not limited within the scope of the embodiments of the utility model. The technical content not elaborated in detail in the utility model is well-known technology.
Claims
1. An automated spraying device that can be electrically lifted, comprising a vertical plate welded and connected to the upper side of a bottom plate frame, a top plate welded and connected to the top end of the vertical plate, and a controller bolted to the upper side of the bottom plate frame; characterized in that: It further includes a spray gun adjusting device, a slide plate and a support plate; the rear side of the vertical plate is connected to a paint storage tank by bolts, the top end of the paint storage tank is screwed with a tank cover, a booster pump is installed at the discharge port on the lower side of the paint storage tank, and a hose is installed on the lower side of the booster pump; the front side and the rear side of the support plate are both welded to the vertical plate, a lifting motor is connected to the lower side of the support plate by bolts, a threaded column is installed on the motor shaft of the lifting motor, and the top end of the threaded column is rotatably connected to a top plate; the upper side of the slide plate is welded with a bracket, and the upper side of the bracket is welded with a mounting frame; the spray gun adjusting device includes a spray gun, a support sleeve rod, a telescopic rod, a clamping bolt, an adjusting knob, a mounting knob, a horizontal turning frame and a threaded rod; the front end of the adjusting knob is installed with a threaded rod, and the outer side of the threaded rod is rotatably connected to a support sleeve rod; the lower side of the support sleeve rod is screwed with a mounting knob, a convex column is arranged on the upper side of the mounting knob, a threaded structure is arranged on the outer side of the convex column, the telescopic rod is slidably connected inside the support sleeve rod, a clamping bolt is screwed on the upper side of the telescopic rod, a horizontal turning frame is nested on the outer side of the clamping bolt, a spray gun is installed on the upper side of the horizontal turning frame, and the spray gun is connected to the booster pump through a hose; the controller is connected to the booster pump through a wire, and the controller is connected to the lifting motor through a wire.
2. The automated spraying equipment capable of electric lifting according to claim 1, wherein: A vertically penetrating long strip through groove is arranged at a position near the front end on the upper side of the slide plate, the vertical plate is inserted into the long strip through groove of the slide plate, a vertically penetrating threaded through hole is arranged at the center position on the upper side of the slide plate, and the outer side of the threaded column is threadedly engaged and connected in the threaded through hole of the slide plate.
3. The automated spraying equipment capable of electric lifting as described in claim 1, characterized in that: A square deep groove is arranged on the front side of the support sleeve rod, the telescopic rod is embedded in the square deep groove of the support sleeve rod, a cylindrical convex column is arranged at a position near the rear end on the lower side of the support sleeve rod, a threaded hole is arranged at the center part of the bottom end of the convex column, and the threaded structure on the outer side of the convex column at the top end of the mounting knob is screwed into the threaded hole of the convex column of the support sleeve rod.
4. The automated spraying device capable of electric lifting according to claim 1, wherein: A vertically penetrating long strip through groove is arranged on the upper side of the mounting frame, the convex column on the lower side of the support sleeve rod is embedded in the long strip through groove of the mounting frame, and the height of the convex column of the support sleeve rod is less than the depth of the long strip through groove of the mounting frame.
5. The automated spraying equipment capable of electric lifting according to claim 1, wherein: A threaded deep hole is arranged at the center position at the rear end of the telescopic rod, the thread on the outer side of the threaded rod is threadedly engaged and connected in the threaded deep hole of the telescopic rod, a vertically penetrating threaded through hole is arranged at a position near the front end on the upper side of the telescopic rod, and the outer side of the clamping bolt is threadedly engaged and connected in the threaded through hole of the telescopic rod.
6. The automated spraying equipment capable of electric lifting according to claim 1, characterized in that: A through hole is arranged at a position near the rear end on the upper side of the horizontal turning frame, and the clamping bolt is inserted into the through hole of the horizontal turning frame.