Fruit sorting equipment based on mechanical vision

The mechanical vision-based watermelon sorting device automates the sorting process using cameras and actuators to reduce labor costs and improve efficiency by analyzing and separating watermelons based on size and color.

CN223097393UActive Publication Date: 2025-07-15刘世杰
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Patent Information

Application Number
CN202422124911.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-15
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

Existing watermelon sorting processes rely heavily on manual labor, leading to high labor costs and low efficiency.

Method used

A mechanical vision-based watermelon sorting device featuring a flat conveyor belt with inclined sorting bases, cameras, and automated mechanisms to analyze and sort watermelons based on size and color parameters, using a control system to activate actuators for efficient separation.

Benefits of technology

The device significantly reduces labor costs and enhances sorting efficiency by automating the process, allowing fast and accurate separation of watermelons based on predefined criteria.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses fruit sorting equipment based on mechanical vision, and relates to the technical field of mechanical vision. The fruit sorting equipment based on mechanical vision comprises a sorting conveying belt, sorting bases are connected to the periphery of the outer side of the sorting conveying belt in an array shape, partition plates are connected to the left side and the right side of the upper surface of each sorting base, and a controller is connected to the left side of the front surface of the sorting conveying belt; the left side of the front surface of the sorting conveying belt is connected with an inlet conveying belt, the inlet conveying belt communicates with the sorting conveying belt, open grooves are formed in the upper side of the front surface of the sorting conveying belt in an array shape, the upper ends of the interiors of the open grooves are rotationally connected with baffles, and the upper end of the front side of the sorting conveying belt is connected with an electric telescopic rod. A connecting plate is rotationally connected between the lower side of the front surface of the baffle and the telescopic end of the lower side of the electric telescopic rod, a guiding sliding slope is arranged at the lower end of an opening of the front surface of the open groove, and a camera is arranged on the upper surface of the sorting conveying belt.
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Description

Technical Field

[0001] The utility model relates to the technical field of machine vision, in particular to a fruit sorting device based on machine vision. Background Technique

[0002] Machine vision is a rapidly developing branch of artificial intelligence. Briefly speaking, machine vision is to use machines to replace human eyes for measurement and judgment. A machine vision system converts the target to be captured into an image signal through machine vision products (i.e., image acquisition devices, divided into CMOS and CCD types), transmits it to a dedicated image processing system, obtains the morphological information of the captured target, and converts it into a digital signal according to information such as pixel distribution, brightness, and color; the image system performs various operations on these signals to extract the features of the target, and then controls the actions of on-site devices according to the discrimination results. In the process of fruit sorting, fruits are mostly placed on a conveyor belt, and several workers stand on both sides of the conveyor belt to sort the fruits on the conveyor belt, which is troublesome and consumes a large amount of labor costs, and at the same time, the efficiency is low. Therefore, a fruit sorting device based on machine vision is designed. Content of the Utility Model

[0003] (1) Technical Problems to be Solved

[0004] Aiming at the deficiencies of the prior art, the utility model provides a fruit sorting device based on machine vision, which solves the problems that the existing fruit sorting is mostly carried out by manual sorting, resulting in low efficiency and wasting a large amount of labor.

[0005] (2) Technical Solutions

[0006] To achieve the above purposes, the utility model is realized through the following technical solutions:

[0007] The utility model provides a fruit sorting device based on machine vision, which includes: a sorting conveyor belt with an overall flat shape. An array of sorting bases is connected to the outer circumference of the sorting conveyor belt. The sorting bases are overall inclined, and the inclination angle of the sorting bases is 70 degrees to 80 degrees. Partition plates are connected to the left and right sides of the upper surface of the sorting bases. A controller is connected to the left side of the front surface of the sorting conveyor belt. An incoming conveyor belt is connected to the left side of the front surface of the sorting conveyor belt and on the right side of the controller. The connection between the incoming conveyor belt and the sorting conveyor belt is communicated. An array of slots is formed on the upper side of the front surface of the sorting conveyor belt. The lower end of the slot is inclined. A baffle is rotatably connected to the upper end inside the slot. An electric telescopic rod is connected to the upper front side of the sorting conveyor belt and on the front side of the slot. A connecting plate is rotatably connected between the lower side of the front surface of the baffle and the telescopic end of the lower side of the electric telescopic rod. A downward-inclined guiding landslide is arranged at the lower end of the opening of the front surface of the slot. A camera is arranged on the upper surface of the sorting conveyor belt and on the left side of the baffle. The controller is electrically connected to the sorting conveyor belt, the incoming conveyor belt, the electric telescopic rod, and the camera.

[0008] Preferably, the inner side of the guiding landslide inclines inward, and an anti-slip pad is arranged inside the guiding landslide.

[0009] Preferably, an anti-collision foam is attached to the inner side of the sorting conveyor belt.

[0010] Preferably, a chamfer is arranged at the rear opening of the connection between the sorting conveyor belt and the incoming conveyor belt.

[0011] Preferably, the size of the rear opening of the guiding landslide is larger than the size of the baffle.

[0012] Preferably, chamfers are arranged on the left and right sides of the rear ends of the slot and the baffle.

[0013] Preferably, an indicator light is connected to the middle of the upper surface of the camera, and the indicator light is electrically connected to the controller.

[0014] (III) Beneficial effects

[0015] The utility model provides a fruit sorting device based on machine vision. Compared with the prior art, it has at least the following beneficial effects:

[0016] When sorting fruits with this fruit sorting device based on machine vision, only need to preset parameters such as the size and color of the fruits in advance, and then pour the fruits onto the conveyor belt. After being photographed by the camera and analyzed, the qualified ones will be selected. It is convenient and fast, and has high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the present utility model;

[0018] Figure 2 This is the right side view of the present utility model;

[0019] Figure 3 This is the sectional view of the present utility model;

[0020] Figure 4 This is the enlarged partial view of the present utility model.

[0021] In the figure: 1, sorting conveyor belt; 2, sorting base; 3, partition; 4, controller; 5, conveyor belt; 6, baffle; 7, electric telescopic rod; 8, connecting plate; 9, guiding landslide; 10, camera; 21, indicator light. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1-4 , the present utility model provides a technical solution: a fruit sorting device based on machine vision, including: a sorting conveyor belt 1 with an overall flat shape, a sorting base 2 is connected in an array around the outer side of the sorting conveyor belt 1, the sorting base 2 is overall inclined, the inclination angle of the sorting base 2 is seventy degrees to eighty degrees, partition plates 3 are connected to the left and right sides of the upper surface of the sorting base 2, a controller 4 is connected to the left side of the front surface of the sorting conveyor belt 1, an incoming conveyor belt 5 is connected to the left side of the front surface of the sorting conveyor belt 1 and on the right side of the controller 4, the incoming conveyor belt 5 is communicated with the sorting conveyor belt 1 at the connection, slots are arranged in an array on the upper side of the front surface of the sorting conveyor belt 1, the lower ends of the slots are inclined, a baffle 6 is rotatably connected to the upper end inside the slots, an electric telescopic rod 7 is connected to the upper side of the front side of the sorting conveyor belt 1 and in front of the slots, a connecting plate 8 is rotatably connected between the lower side of the front surface of the baffle 6 and the telescopic end of the lower side of the electric telescopic rod 7, a downward-inclined guiding landslide 9 is arranged at the lower end of the opening of the front surface of the slots, a camera 10 is arranged on the upper surface of the sorting conveyor belt 1 and on the left side of the baffle 6, and the controller 4 is electrically connected to the sorting conveyor belt 1, the incoming conveyor belt 5, the electric telescopic rod 7, and the camera 10.

[0024] During use, set the position of each slot to discharge the size and color of the fruits through the controller 4. Then start the fruit sorting device based on machine vision. Next, pour the fruits onto the upper surface of the incoming conveyor belt 5. At this time, the fruits will be pushed by the incoming conveyor belt 5 to the upper end of the sorting base 2. Meanwhile, the partition plate 3 will separate the fruits. At the same time, the fruits will be driven to the right by the sorting conveyor belt 1. When passing under the camera 10, the camera 10 will transmit the captured image to the inside of the controller 4. Then the controller 4 will analyze the size and color of the fruits. When the size meets the current gear, the electric telescopic rod 7 will be activated. The electric telescopic rod 7 will pull the connecting plate 8 and the baffle 6. At this time, the slot position will be opened. Since the sorting base 2 is inclined as a whole, the fruits will slide out and fall into the inside of the guiding landslide 9 for classification. At the same time, the electric telescopic rod 7 extends to close the baffle 6 until the next qualified fruit arrives and then opens again.

[0025] As Figures 1-3 shown, an embodiment of the present invention provides an implementation manner. Based on the above implementation manner, the inner side of the guiding landslide 9 inclines inward, and an anti-slip pad is arranged inside the guiding landslide 9.

[0026] Analyzing the above structure, it can be seen that the inner side of the guiding landslide 9 inclines inward and the anti-slip pad laid inside can slow down the speed of the fruits when sliding down, reduce the force when falling, and reduce damage.

[0027] As Figures 1-4 shown, an embodiment of the present invention provides an implementation manner. Based on the above implementation manner, an anti-collision foam is attached to the inner side of the sorting conveyor belt 1.

[0028] Analyzing the above structure, it can be seen that the anti-collision foam attached to the inner side of the sorting conveyor belt 1 can reduce the damage caused when the fruits collide with the inner side of the sorting conveyor belt 1.

[0029] As Figures 1-4 shown, an embodiment of the present invention provides an implementation manner. Based on the above implementation manner, a chamfer is provided at the rear opening of the connection between the sorting conveyor belt 1 and the incoming conveyor belt 5.

[0030] Analyzing the above structure, it can be seen that when the incoming conveyor belt 5 pushes the fruits into the inside of the sorting base 2, most of the fruits will still roll downward. At this time, the edge of the fruits will collide with the inner side of the opening of the sorting conveyor belt 1. At this time, the chamfer will play a guiding role to push the fruits in.

[0031] As Figures 1-3 shown, an embodiment of the present invention provides an implementation manner. Based on the above implementation manner, the size of the rear opening of the guiding landslide 9 is larger than the size of the baffle 6.

[0032] Analyzing the above structure, it can be seen that the size of the opening at the rear end of the guiding landslide 9 is larger than that of the baffle 6, which facilitates the entry of fruits into the interior of the guiding landslide 9.

[0033] As Figures 1-3 shown, an embodiment of the present invention provides an implementation manner. Based on the above implementation manner, chamfers are provided on both the left and right sides of the rear end of the slotted part and the rear end of the baffle 6.

[0034] Analyzing the above structure, it can be seen that the chamfers on both the left and right sides of the rear end of the baffle 6 can play a guiding role to facilitate the reset of the baffle 6, while the chamfers at the opening of the rear end of the slotted part can play a role in pre-guiding, that is, when the fruit reaches the chamfer position at the rear side of the slotted part, it will slide downward in advance.

[0035] As Figures 1-2 shown, an embodiment of the present invention provides an implementation manner. Based on the above implementation manner, an indicator light 21 is connected to the middle of the upper surface of the camera 10, and the indicator light 21 is electrically connected to the controller 4.

[0036] Analyzing the above structure, it can be seen that when the detection determines that it meets the size and color of the current position, the indicator light 21 will light up to give a reminder.

[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fruit sorting device based on machine vision, characterized in that, Including: A sorting conveyor belt (1) that is flat as a whole. The outer circumference of the sorting conveyor belt (1) is connected with sorting bases (2) in an array. The sorting bases (2) are inclined as a whole, and the inclination angle of the sorting bases (2) is 70 degrees to 80 degrees. Partition plates (3) are connected to the left and right sides of the upper surface of the sorting bases (2). A controller (4) is connected to the left side of the front surface of the sorting conveyor belt (1). An inlet conveyor belt (5) is connected to the left side of the front surface of the sorting conveyor belt (1) and on the right side of the controller (4). The connection between the inlet conveyor belt (5) and the sorting conveyor belt (1) is communicated. Slots are arranged in an array on the upper side of the front surface of the sorting conveyor belt (1). The lower end of the slot is inclined. A baffle (6) is rotatably connected to the upper end inside the slot. An electric telescopic rod (7) is connected to the upper front side of the sorting conveyor belt (1) and on the front side of the slot. A connecting plate (8) is rotatably connected between the lower side of the front surface of the baffle (6) and the lower telescopic end of the electric telescopic rod (7). A downward-inclined guiding landslide (9) is arranged at the lower end of the front surface opening of the slot. A camera (10) is arranged on the upper surface of the sorting conveyor belt (1) and on the left side of the baffle (6). The controller (4) is electrically connected to the sorting conveyor belt (1), the inlet conveyor belt (5), the electric telescopic rod (7), and the camera (10).

2. The fruit sorting device based on machine vision according to claim 1, characterized in that: The inner side of the guiding landslide (9) inclines inward, and an anti-slip pad is arranged inside the guiding landslide (9).

3. A fruit sorting device based on machine vision according to claim 1, characterized in that: An anti-collision foam is attached to the inner side of the sorting conveyor belt (1).

4. A fruit sorting device based on machine vision according to claim 1, characterized in that: A chamfer is provided at the rear opening of the connection between the sorting conveyor belt (1) and the inlet conveyor belt (5).

5. The fruit sorting device based on machine vision according to claim 1, characterized in that: The size of the rear opening of the guiding landslide (9) is larger than the size of the baffle (6).

6. The fruit sorting device based on machine vision according to claim 1, wherein: Chamfers are provided on the left and right sides of the rear ends of the slot and the rear end of the baffle (6).

7. The fruit sorting device based on machine vision according to claim 1, wherein: An indicator light (21) is connected to the middle of the upper surface of the camera (10), and the indicator light (21) is electrically connected to the controller (4).