Cleaning device for valve accessories

The integrated cleaning and drying system for valve components addresses the inefficiency of existing devices by enabling continuous processing through ultrasonic cleaning, brushing, and drying compartments, thereby improving efficiency and productivity.

CN223097505UActive Publication Date: 2025-07-15ANHUI ANRONG NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421748422.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-07-15
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing valve accessories cleaning device needs to be shut down during the drying process, resulting in low working efficiency and inability to achieve continuous cleaning.

Method used

The box structure is designed that includes an ultrasonic cleaning chamber, a erosion chamber and a drying chamber, and is equipped with a drying mechanism and a moving mechanism to realize the continuous treatment of cleaning, erosion and drying.

Benefits of technology

The cleaning and drying of valve accessories is achieved, which improves work efficiency, reduces downtime and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a valve accessory cleaning device which comprises a box body, an inner cavity of the box body is divided into an ultrasonic cleaning cavity, a washing cavity and a drying cavity through partition plates, an accessory drying mechanism is arranged in the drying cavity, and cleaned accessories are dried through the accessory drying mechanism. The cleaned accessories are dried, cleaning of the accessories is not delayed in the drying process, the working efficiency is improved, the cleaned accessories are placed through a drying frame, feeding and discharging of the drying frame are facilitated through a push-pull rod, a push-pull groove, a handle and a base, drying fans on the two sides of a drying cavity are used for blowing air to the drying frame, and the drying efficiency is improved. And air blowing and drying treatment is conducted on the accessories in the drying frame, residual water in the drying frame is directly drained to the bottom of the drying cavity and finally discharged through a water outlet pipe on one side, and the valve accessory cleaning and drying integrated effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of accessories cleaning devices, in particular to a cleaning device for valve accessories. Background Art

[0002] Valves are control components in fluid delivery systems, with functions such as shutoff, regulation, diversion, backflow prevention, pressure stabilization, flow diversion or overflow pressure relief. Valves used in fluid control systems come in a wide variety of varieties and specifications, from the simplest shutoff valves to the various valves used in extremely complex automatic control systems. Valves are widely used in various industrial occasions as a control element for pipeline flow. In related technologies, valve accessories are cleaned by placing them in an ultrasonic cleaning tank for cleaning.

[0003] The prior art discloses a cleaning device for valve accessories (Announcement No.: CN220027983U), which includes a support platform, a fixed plate, a cleaning box, an adjusting box, a cleaning roller, a driving assembly, two drying assemblies and a discharge assembly, wherein the cleaning box is fixedly arranged on the upper surface of the support platform; the adjusting box is placed on the fixed plate, the cleaning roller is rotatably arranged inside the cleaning box, and one end of the cleaning roller passes through the cleaning box and extends to the outside of the cleaning box, an inlet is provided on the cleaning roller located inside the cleaning box, and an outlet is provided on the cleaning roller located outside the cleaning box, and a cover plate is provided on the inlet and the outlet; the driving assembly is respectively connected to the cleaning roller and the cleaning box; the two drying assemblies are arranged side by side on the inner wall of the cleaning box; the discharge assembly is arranged inside the cleaning roller.

[0004] However, the above technical solution and the prior art still have the following defects: during the use of the device, the valve accessories are placed into the cleaning drum from the entrance for cleaning. After the cleaning is completed, the cleaning liquid inside the cleaning box is emptied, and the cleaning drum is controlled to be in a rolling state. At this time, the rolling cleaning drum can throw out the cleaning liquid in the pores of the valve accessories to achieve the drying of the accessories. However, in the process of drying the accessories in the drum, the cleaning device is in a shutdown state. The accessories in the drum need to be dried and unloaded before the loading and cleaning of other accessories can be achieved, thereby increasing the working time that cannot be cleaned due to the drying work, thereby reducing work efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a cleaning device for valve accessories to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A cleaning device for valve fittings, comprising a box body. The inner cavity of the box body is divided into an ultrasonic cleaning cavity, a flushing cavity, and a drying cavity by a partition board. The ultrasonic cleaning cavity is used for cleaning the fittings. The flushing cavity is used to flush the cleaned fittings again to ensure the cleanliness of the fittings. A fitting drying mechanism is arranged in the drying cavity, and the fitting drying mechanism is used to dry the cleaned fittings, achieving the integrated effect of cleaning and drying;

[0008] Moving mechanisms are arranged on both sides of the box body. An expansion rod is arranged on the moving mechanism, and the output end of the expansion rod is fixedly connected to a fitting placement component. The moving mechanism and the expansion rod are used for the movement and lifting of the fitting placement component.

[0009] Preferably, the fitting drying mechanism includes a drying frame, push-pull rods, push-pull grooves, handles, and bases. The push-pull rods are symmetrically arranged on both sides of the drying frame, and the push-pull rods are slidably connected to the push-pull grooves opened on both sides of the drying cavity. The handles are symmetrically arranged on the other two sides of the drying frame. The bottom surfaces of both sides of the drying frame are slidably connected to the bases arranged on both sides of the bottom of the drying frame.

[0010] Preferably, the fitting drying mechanism further includes ventilation openings and drying fans. The ventilation openings are symmetrically opened on both sides of the drying cavity, and drying fans are arranged inside the ventilation openings.

[0011] Preferably, the moving mechanism includes a servo motor, a rotating shaft, a first bevel gear, a second bevel gear, a screw rod, and a sliding seat. The servo motor is arranged on a first mounting seat at one end of the box body, and the output end of the servo motor is fixedly connected to one end of the rotating shaft through a coupling. First bevel gears are arranged at both ends of the rotating shaft, and the first bevel gears are meshed with the second bevel gears arranged at one end of the screw rod. The screw rod is rotatably arranged on both sides of a second mounting seat, and the screw rod is threadedly connected to the middle of the inside of the sliding seat. The top surface of the sliding seat is provided with an expansion rod.

[0012] Preferably, the moving mechanism further includes sliding rods. The sliding rods are symmetrically arranged on both sides of the screw rod, and the sliding rods are slidably connected to the inside of both sides of the sliding seat.

[0013] Preferably, the fitting placement component includes a placement frame, a docking plate, a bottom frame, a first docking groove, and a connecting plate. Docking plates are arranged on both sides of the bottom surface of the placement frame, and the docking plates are clamped with the first docking grooves inside both sides of the bottom frame. Connecting plates are fixedly installed on both sides of the bottom frame, and the top ends of the connecting plates are fixedly connected to the output end of the expansion rod.

[0014] Preferably, the fitting placement component further includes second docking grooves opened on both sides of the top end of the placement frame. The second docking grooves are clamped with the docking plates for stacking multiple placement frames.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] By setting up a drying chamber and a fitting drying mechanism, the drying treatment of the cleaned fittings can be realized, and the cleaning of the fittings is not delayed during the drying process, improving work efficiency. The drying frame is used to place the cleaned fittings. The push-pull rod, push-pull groove, handle and base are used to facilitate the loading and unloading of the drying frame. The drying fans on both sides of the drying chamber blow air towards the drying frame to realize the blowing and drying treatment of the fittings in the drying frame. The remaining water in the drying frame directly drains to the bottom of the drying chamber and is finally discharged through the water outlet pipe on one side, realizing the integrated effect of cleaning and drying valve fittings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a schematic diagram of the overall structure of the fitting placement component of the utility model when it is raised.

[0019] Figure 3 It is a schematic diagram of the structure of the fitting placement component of the utility model.

[0020] Figure 4 It is a schematic diagram of the structure of the fitting drying mechanism of the utility model.

[0021] In the figure: 1, box body; 2, partition board; 3, ultrasonic cleaning chamber; 4, flushing chamber; 5, drying chamber; 6, fitting placement component; 601, placement frame; 602, docking plate; 603, bottom frame; 604, first docking groove; 605, connecting plate; 606, second docking groove; 7, telescopic rod; 8, moving mechanism; 801, servo motor; 802, rotating shaft; 803, first bevel gear; 804, second bevel gear; 805, screw rod; 806, sliding seat; 807, sliding rod; 9, first mounting seat; 10, second mounting seat; 11, fitting drying mechanism; 111, drying frame; 112, push-pull rod; 113, push-pull groove; 114, handle; 115, base; 116, ventilation opening; 117, drying fan. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1-4 , the present utility model provides a technical solution:

[0024] Embodiment 1:

[0025] A cleaning device for valve fittings, comprising a box body 1. The inner cavity of the box body 1 is divided into an ultrasonic cleaning cavity 3, a flushing cavity 4 and a drying cavity 5 by a partition 2. The ultrasonic cleaning cavity 3 is used for cleaning the fittings. The flushing cavity 4 is used to flush the cleaned fittings again to ensure the cleanliness of the fittings. A fitting drying mechanism 11 is arranged in the drying cavity 5, and the fitting drying mechanism 11 is used to dry the cleaned fittings, achieving an integrated cleaning and drying effect;

[0026] Moving mechanisms 8 are arranged on both sides of the box body 1. A telescopic rod 7 is arranged on the moving mechanism 8, and the output end of the telescopic rod 7 is fixedly connected to a fitting placement assembly 6. The moving mechanism 8 and the telescopic rod 7 are used for the movement and lifting of the fitting placement assembly 6.

[0027] The fitting drying mechanism 11 includes a drying frame 111, push-pull rods 112, push-pull grooves 113, handles 114 and a base 115. The push-pull rods 112 are symmetrically arranged on both sides of the drying frame 111, and the push-pull rods 112 are slidably connected to the push-pull grooves 113 opened on both sides of the drying cavity 5. The handles 114 are symmetrically arranged on the other two sides of the drying frame 111. The bottom surfaces of both sides of the drying frame 111 are slidably connected to the bases 115 arranged on both sides of the bottom of the drying frame 111. The fitting drying mechanism 11 further includes ventilation openings 116 and drying fans 117. The ventilation openings 116 are symmetrically opened on both sides of the drying cavity 5, and drying fans 117 are arranged inside the ventilation openings 116.

[0028] In this embodiment, by setting the drying cavity 5 and the fitting drying mechanism 11, the dried treatment of the cleaned fittings is realized, and the cleaning of the fittings is not delayed during the drying process, improving the work efficiency. The drying frame 111 is used to place the cleaned fittings. By using the push-pull rods 112, push-pull grooves 113, handles 114 and the base 115, the loading and unloading of the drying frame 111 are facilitated. The drying fans 117 on both sides of the drying cavity 5 are used to blow air towards the drying frame 111 to realize the blowing and drying treatment of the fittings in the drying frame 111, and the remaining water in the drying frame 111 directly drains to the bottom of the drying cavity 5 and is finally discharged through the water outlet pipe on one side.

[0029] The moving mechanism 8 includes a servo motor 801, a rotating shaft 802, a first bevel gear 803, a second bevel gear 804, a screw 805 and a slide 806. The servo motor 801 is arranged on the first mounting seat 9 at one end of the box body 1, and the output end of the servo motor 801 is fixedly connected to one end of the rotating shaft 802 through a coupling. The first bevel gears 803 are arranged at both ends of the rotating shaft 802. The first bevel gear 803 is meshed and connected with the second bevel gear 804 arranged at one end of the screw 805. The screw 805 is rotatably arranged on both sides of the second mounting seat 10, and the screw 805 is threadedly connected to the inner center of the slide 806. The top surface of the slide 806 is provided with a telescopic rod 7.

[0030] The moving mechanism 8 further includes a sliding rod 807 , which is symmetrically arranged on both sides of the screw rod 805 , and the sliding rod 807 is slidably connected to the inside of both sides of the sliding seat 806 .

[0031] By setting up the moving mechanism 8 and the telescopic rod 7, the accessories can be automatically moved and cleaned, which reduces manual operations and improves work efficiency. The telescopic rod 7 is used to lift the accessory placement assembly 6, and the moving mechanism 8 is used to move the whole, so that the accessories can be switched back and forth between the ultrasonic cleaning chamber 3 and the flushing chamber 4, thereby improving work efficiency.

[0032] Embodiment 2:

[0033] Based on the first embodiment, the accessory placement component 6 mentioned in the first embodiment is described as follows:

[0034] The accessory placement assembly 6 includes a placement frame 601, a docking plate 602, a bottom frame 603, a first docking groove 604 and a connecting plate 605. Docking plates 602 are provided on both sides of the bottom surface of the placement frame 601. The docking plates 602 are snap-fitted with the first docking grooves 604 inside the two sides of the bottom frame 603. Connecting plates 605 are fixedly installed on both sides of the bottom frame 603. The top of the connecting plate 605 is fixedly connected to the output end of the telescopic rod 7.

[0035] The accessory placement assembly 6 further includes second docking grooves 606 disposed on both sides of the top of the placement frame 601 . The second docking grooves 606 are engaged with the docking plates 602 for stacking a plurality of placement frames 601 .

[0036] In this embodiment, by setting up an accessory placement component 6, the accessories can be placed in different areas, the accessory placement area can be increased, and the work efficiency can be improved. The docking plate 602 and the second docking groove 606 are set at the bottom and top of the placement frame 601 to achieve stacking of multiple placement frames 601, which is convenient for placing more accessories. The bottom frame 603, the first docking groove 604 and the connecting plate 605 are set to achieve the installation and lifting of the placement frame 601.

[0037] Working principle: First, place the accessories in multiple placement frames 601, then stack the multiple placement frames 601 and stack them on the bottom frame 603. Drive the accessory placement assembly 6 to descend into the ultrasonic cleaning chamber 3 for cleaning by the telescopic rod 7. After cleaning, use the telescopic rod 7 to drive the accessory placement assembly 6 to rise again. After rising, drive the screws 805 on both sides to rotate synchronously by the servo motor 801, so that the sliding seat 806 drives the telescopic rod 7 to move along the screw 805 to the upper part of the flushing chamber 4. After the movement is completed, lower the accessory placement assembly 6 into the cleaning liquid in the flushing chamber 4 to flush the cleaned accessories again. After flushing, raise it for draining. At this time, the staff disassembles the stacked placement frames 601 one by one and pours the accessories in the placement frames 601 into the drying frame 111. The accessories poured into the drying frame 111 can achieve automatic draining, and are dried by blowing air through the drying fans 117 on both sides to accelerate the drying efficiency of the accessories. During the drying process of the accessories, after the accessory placement assembly 6 is reset, it realizes the feeding and cleaning of the accessories, thereby realizing the integrated effect of cleaning and drying of valve accessories and improving work efficiency.

[0038] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for valve fittings, comprising a box body (1), characterized in that: The inner cavity of the box body (1) is divided into an ultrasonic cleaning cavity (3), a flushing cavity (4) and a drying cavity (5) by a partition plate (2). The ultrasonic cleaning cavity (3) is used for cleaning accessories. The flushing cavity (4) is used to flush the cleaned accessories again to ensure the cleanliness of the accessories. A fitting drying mechanism (11) is arranged in the drying cavity (5), and the fitting drying mechanism (11) is used to dry the cleaned accessories, achieving the effect of integrated cleaning and drying; Moving mechanisms (8) are arranged on both sides of the box body (1). An expansion rod (7) is arranged on the moving mechanism (8), and the output end of the expansion rod (7) is fixedly connected to a fitting placement assembly (6). The moving mechanism (8) and the expansion rod (7) are used for the movement and lifting of the fitting placement assembly (6).

2. The cleaning device for a valve fitting according to claim 1, wherein: The fitting drying mechanism (11) includes a drying frame (111), a push-pull rod (112), a push-pull groove (113), a handle (114) and a base (115). The push-pull rods (112) are symmetrically arranged on both sides of the drying frame (111), and the push-pull rods (112) are slidably connected to the push-pull grooves (113) opened on both sides of the drying cavity (5). The handles (114) are symmetrically arranged on the other two sides of the drying frame (111). The bottom surfaces of both sides of the drying frame (111) are slidably connected to the bases (115) arranged on both sides of the bottom of the drying frame (111).

3. The cleaning device for a valve fitting according to claim 2, characterized in that: The fitting drying mechanism (11) further includes ventilation openings (116) and drying fans (117). The ventilation openings (116) are symmetrically opened on both sides of the drying cavity (5), and drying fans (117) are arranged inside the ventilation openings (116).

4. The cleaning device for a valve fitting according to claim 1, characterized in that: The moving mechanism (8) includes a servo motor (801), a rotating shaft (802), a first bevel gear (803), a second bevel gear (804), a screw rod (805) and a sliding seat (806). The servo motor (801) is arranged on a first mounting seat (9) at one end of the box body (1), and the output end of the servo motor (801) is fixedly connected to one end of the rotating shaft (802) through a coupling. First bevel gears (803) are arranged at both ends of the rotating shaft (802). The first bevel gears (803) are meshed with second bevel gears (804) arranged at one end of the screw rod (805). The screw rod (805) is rotatably arranged on both sides of a second mounting seat (10), and the screw rod (805) is threadedly connected to the middle of the inside of the sliding seat (806). The top surface of the sliding seat (806) is provided with an expansion rod (7).

5. The cleaning device for a valve fitting according to claim 4, characterized in that: The moving mechanism (8) further includes sliding rods (807). The sliding rods (807) are symmetrically arranged on both sides of the screw rod (805), and the sliding rods (807) are slidably connected to the inside of both sides of the sliding seat (806).

6. The cleaning device for a valve fitting according to claim 1, characterized in that: The accessory placement assembly (6) includes a placement frame (601), a docking plate (602), a bottom frame (603), a first docking groove (604), and a connection plate (605). Docking plates (602) are provided on both sides of the bottom surface of the placement frame (601). The docking plates (602) are engaged with the first docking grooves (604) inside both sides of the bottom frame (603). Connection plates (605) are fixedly installed on both sides of the bottom frame (603). The top ends of the connection plates (605) are fixedly connected to the output ends of the telescopic rods (7).

7. The cleaning device for a valve fitting according to claim 6, characterized in that: The accessory placement assembly (6) further includes second docking grooves (606) opened on both sides of the top end of the placement frame (601). The second docking grooves (606) are engaged with the docking plates (602) and are used for stacking multiple placement frames (601).

Citation Information

Patent Citations

  • Cleaning device for valve accessories

    CN220027983U