Intelligent purging equipment for locomotive board card maintenance

Abstract

The utility model discloses intelligent purging equipment for locomotive board card maintenance, and belongs to locomotive board card dust removal equipment in the technical field of dust removal equipment, and the technical scheme is as follows: a purging cavity is formed in a main box body; the purging robot is fixedly arranged in the purging cavity; a rotating platform is horizontally and rotationally arranged in the purging cavity, and the rotating platform is arranged on one side of the purging robot; the blowing cavity is communicated with a dust removal filtering system, the dust removal filtering system comprises a power motor and a dust suction pipe set connected with the power end of the power motor, the air inlet end of the dust suction pipe set is communicated with a filtering box, and the filtering box is communicated with the interior of the blowing cavity; according to the intelligent purging equipment for locomotive board card maintenance, dust removal and cleaning of the locomotive board cards placed on the rotating platform at multiple angles are achieved, dust is discharged after being absorbed and purified under the cooperation of the dust removal filtering system, and the environmental protection performance is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of dust removal equipment, and particularly relates to an intelligent purging device for locomotive board card maintenance. Background Art

[0002] There are 6 different types of locomotive board cards, called 6A board cards. After a certain period of operation, the dust electrostatically adsorbed and accumulated on the surface of the locomotive 6A board cards will seriously affect the working state of the board cards. In order to enable the 6A board cards to better record the operating states of various locomotive components and keep the locomotive running stably and reliably in good condition, it is necessary to carry out planned maintenance and cleaning on the dust on the surface of the locomotive 6A board cards. Therefore, during the regular locomotive maintenance in the locomotive repair factory, it is necessary to purge and clean the 6A board cards to ensure that the board cards are in good working condition and prepare for the next safe operation.

[0003] However, in the prior art, the cleaning of locomotive board parts is manually operated, which has the problems of low cleaning efficiency and poor cleaning effect. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an intelligent purging device for locomotive board card maintenance. By installing a purging robot and a rotating platform in the set main box body, dust removal and cleaning of the parts to be cleaned placed on the rotating platform at multiple angles are realized, and with the cooperation of the dust removal and filtration system, the emission after absorbing and purifying the dust is realized, improving the environmental protection performance.

[0005] The purpose of the utility model is realized as follows. An intelligent purging device for locomotive board card maintenance includes:

[0006] A main box body, in which a purging cavity is provided;

[0007] A purging robot, which is fixedly arranged in the purging cavity;

[0008] A rotating platform, which is horizontally rotatably arranged in the purging cavity and is arranged on one side of the purging robot; and

[0009] The purging cavity is communicated with a dust removal and filtration system, and the dust removal and filtration system includes a power motor, a dust suction pipe group connected to the power end of the power motor, the air inlet end of the dust suction pipe group is communicated with a filter box, and the filter box is communicated with the inside of the purging cavity.

[0010] Further, a back dust suction net is arranged on the side wall of the purging cavity communicated with the filter box, and a platform bottom dust suction net is arranged at the bottom of the filter box.

[0011] Furthermore, visualization windows are provided on both sides of the purging cavity, and an openable visualization door is provided at the front end of the purging cavity.

[0012] Furthermore, the purging robot includes a mounting base, a first shaft seat horizontally rotatably arranged on the mounting base, and a five-axis rotating arm hingedly arranged on the first shaft seat.

[0013] Furthermore, the five-axis rotating arm includes a second shaft arm hingedly arranged with the first shaft seat, a third shaft arm hingedly arranged with the other end of the second shaft arm, a fourth shaft arm rotatably arranged with the other end of the third shaft arm, a fifth shaft arm hingedly arranged with the other end of the fourth shaft arm, and a sixth shaft head rotatably arranged at the other end of the fifth shaft arm; an air outlet pipe is provided on the sixth shaft head.

[0014] Furthermore, the rotating platform includes a rotating base fixedly arranged at the bottom of the purging cavity and a rotating platform horizontally rotatably arranged on the rotating base.

[0015] Furthermore, the filter box includes a box body and a filter cartridge group arranged in the box body, and the filter cartridge group includes a plurality of filter cartridges horizontally and fixedly arranged in the box body.

[0016] Furthermore, the dust suction pipe group is provided with an air outlet pipe with the pipe orifice vertically upward.

[0017] The beneficial effects of the present utility model are as follows:

[0018] 1. In the present utility model, by arranging a purging cavity in the main box body, the installation and placement of the purging robot and the rotating platform are realized, and stable dust removal work is carried out. More specifically, due to the arrangement of the rotating platform for the installation and placement of the workpiece to be cleaned, the workpiece to be cleaned can be adjusted to rotate on the horizontal plane. Thus, under the action of the multi-axis linkage purging of the purging robot, the workpiece to be cleaned can be well cleaned. Furthermore, during the purging and dust removal process of the workpiece to be cleaned, a dust removal and filtration system is arranged to suck the dust in the purging cavity, and the dust is discharged after being filtered by the dust removal and filtration system, improving the environmental protection performance of the dust removal work of the entire equipment.

[0019] 2. In the present utility model, by arranging a back dust suction net on the side wall where the purging cavity communicates with the filter box, and arranging a platform bottom dust suction net at the bottom of the filter box, the adsorption treatment of dust to a certain extent is effectively improved during the blowing and dust removal process of the workpiece to be cleaned, thereby improving the thoroughness of the dust removal processing of the workpiece to be cleaned.

[0020] 3. In the present utility model, since visual windows are provided on both sides of the purging cavity, observation during the purging and dust removal process of the workpiece to be cleaned can be achieved. A visual door that can be opened and closed is provided at the front end of the purging cavity, which not only provides access for placing and removing the workpiece to be cleaned in the purging cavity, but also enables effective observation of the workpiece to be cleaned in the purging cavity at this position. In case of an emergency, it is convenient to quickly respond to and handle the equipment.

[0021] 4. In the present utility model, a purging robot is fixedly arranged at the bottom of the purging cavity, and the purging robot has a six-axis linkage function under the action of the first axis seat and the five-axis rotating arm, thereby realizing multi-directional purging of the workpiece to be cleaned and improving the dust removal effect of the workpiece to be cleaned.

[0022] 5. In the present utility model, a second axis arm, a third axis arm, a fourth axis arm, a fifth axis arm, and a sixth axis head that are connected to each other are respectively arranged in the five-axis rotating arm, and the five-axis rotating arm is hinged to the first axis seat. Thus, the entire purging robot has six driving degrees of freedom, and a blowing operation is performed through the air outlet pipe arranged at the sixth axis head; it has good flexibility and high degrees of freedom. The robot has six degrees of freedom and can move flexibly in three-dimensional space. The movement of the head contact can reach any position, with high precision and good accuracy, and can achieve high-precision positioning and operation.

[0023] 6. In the present utility model, since a filter cartridge group is arranged in the filter box, and the filter cartridge group is composed of a plurality of horizontally fixed filter cartridges, the dust filtering effect inside the filter box is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to actual scale.

[0025] Figure 1 It is a schematic diagram of the overall structure of the purging equipment of the present utility model;

[0026] Figure 2 It is a schematic top view structure diagram of the purging cavity of the present utility model;

[0027] Figure 3 It is a schematic diagram of the dust removal and filtration system structure of the present utility model;

[0028] Figure 4 It is a schematic diagram of the purging robot structure of the present utility model;

[0029] Figure 5 This is a schematic diagram of the filter cartridge group structure of the present utility model.

[0030] In the attached drawings, 1 - main box body, 2 - purging cavity, 3 - purging robot, 4 - rotating platform, 5 - dust removal and filtration system, 6 - power motor, 7 - suction pipe group, 8 - filter box, 9 - back suction net, 10 - bottom suction net of the platform, 11 - visualization window door, 12 - visualization door, 13 - installation base, 14 - first shaft seat, 15 - five-axis rotation, 16 - second shaft arm, 17 - third shaft arm, 18 - fourth shaft arm, 19 - fifth shaft arm, 20 - sixth shaft head, 21 - air outlet head, 22 - rotating base, 23 - rotating turntable, 24 - box body, 25 - filter cartridge group, 26 - filter cartridge, 27 - air outlet pipe. Specific embodiments

[0031] Hereinafter, embodiments of the technical solution of the present utility model will be described in detail with reference to the attached drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present utility model, and thus are only examples and cannot be used to limit the protection scope of the present utility model.

[0032] It should be noted that unless otherwise specified, the technical terms or scientific terms used in this application should have the ordinary meaning understood by those skilled in the art to which the present utility model belongs.

[0033] Referring to Figures 1 - 5 , an intelligent purging device for locomotive board card maintenance, comprising:

[0034] A main box body 1, in which a purging cavity 2 is provided;

[0035] A purging robot 3, which is fixedly arranged in the purging cavity 2;

[0036] A rotating platform 4, which is horizontally rotatably arranged in the purging cavity 2, and the rotating platform 4 is arranged on one side of the purging robot 3; and

[0037] The purging cavity 2 is communicatively connected with a dust removal and filtration system 5, and the dust removal and filtration system 5 includes a power motor 6 and a suction pipe group 7 connected to the power end of the power motor 6. The air inlet end of the suction pipe group 7 is communicatively connected with a filter box 8, and the filter box 8 is communicatively connected with the inside of the purging cavity 2.

[0038] By arranging a purging cavity 2 in the main box body 1, the installation and placement of the purging robot 3 and the rotating platform 4 are realized, and stable coordinated dust removal work is carried out. More specifically, due to the arrangement of the rotating platform 4 for the installation and placement of the workpiece to be cleaned, the workpiece to be cleaned can be adjusted to rotate on the horizontal plane. Thus, under the action of the multi-axis linkage purging of the purging robot 3, the workpiece to be cleaned can be well cleaned. Further, during the purging and dust removal process of the workpiece to be cleaned, a dust removal and filtration system 5 is arranged to suck the purging cavity 2, and the dust is discharged after being filtered by the dust removal and filtration system 5, improving the environmental protection performance of the dust removal work of the entire equipment.

[0039] Preferably, a back suction net 9 is arranged on the side wall of the purging cavity 2 communicating with the filter box 8, and a platform bottom suction net 10 is arranged at the bottom of the filter box 8.

[0040] It can be understood that by arranging a back suction net 9 on the side wall of the purging cavity 2 communicating with the filter box 8 and arranging a platform bottom suction net 10 at the bottom of the filter box 8, the adsorption treatment of dust to a certain extent is effectively improved during the blowing and dust removal process of the workpiece to be cleaned, thereby improving the thoroughness of the dust removal processing of the workpiece to be cleaned.

[0041] Preferably, visual windows 11 are arranged on both sides of the purging cavity 2, and an openable visual door 12 is arranged at the front end of the purging cavity 2.

[0042] Since visual windows 11 are arranged on both sides of the purging cavity 2, the observation during the purging and dust removal process of the workpiece to be cleaned can be realized. And an openable visual door 12 is arranged at the front end of the purging cavity 2, which also provides the convenience for taking and placing the workpiece to be cleaned in the purging cavity 2, and the workpiece to be cleaned in the purging cavity 2 can also be effectively observed at this position. When an emergency occurs, it is convenient to quickly respond to and handle the equipment.

[0043] Preferably, the purging robot 3 includes a mounting base 13, a first shaft seat 14 horizontally rotatably arranged on the mounting base 13, and a five-axis rotating arm 15 hinged on the first shaft seat 14.

[0044] By fixedly arranging the purging robot 3 at the bottom of the purging cavity 2 and enabling the purging robot 3 to have the function of six-axis linkage under the action of the first shaft seat 14 and the five-axis rotating arm 15, the multi-directional purging treatment of the workpiece to be cleaned is realized, and the effect of the dust removal processing of the workpiece to be cleaned is improved.

[0045] Preferably, the five-axis rotating arm 15 includes a second axis arm 16 hingedly set to the first axis seat 14, a third axis arm 17 hingedly set to the other end of the second axis arm 16, a fourth axis arm 18 rotatably set to the other end of the third axis arm 17, a fifth axis arm 19 hingedly set to the other end of the fourth axis arm 18 and a sixth axis head 20 rotatably set at the other end of the fifth axis arm 19; the sixth axis head 20 is provided with a wind outlet 21.

[0046] Reference Figure 4 By respectively arranging the second axis arm 16, the third axis arm 17, the fourth axis arm 18, the fifth axis arm 19 and the sixth axis head 20 which are interconnected in the five-axis rotating arm 15, and making the five-axis rotating arm 15 hinged on the first axis seat 14, the entire blowing robot 3 has six-axis driving degrees of freedom, and the air outlet 21 arranged at the sixth axis head 20 is used for blowing operation; it has good flexibility and high degree of freedom. The robot has six degrees of freedom and can move flexibly in three-dimensional space. The movement of the head contact can reach any position with high precision and accuracy, and can achieve high-precision positioning and operation.

[0047] Preferably, the rotating platform 4 includes a rotating base 22 fixedly arranged at the bottom of the purge chamber 2 and a rotating truncated table 23 horizontally rotatably arranged on the rotating base 22 .

[0048] As a preferred mode of this embodiment, a motor is fixedly provided at the bottom of the main box body 1, and the motor drives the rotating table 23 to rotate. The cleaned part, i.e., the board, is placed on the rotating table 23 for dust removal and cleaning operations.

[0049] Preferably, the filter box 8 includes a box body 24 and a filter cartridge group 25 disposed in the box body 24 , and the filter cartridge group 25 includes a plurality of filter cartridges 26 horizontally fixedly disposed in the box body 24 .

[0050] Since the filter cartridge group 25 is arranged in the filter box 8 and the filter cartridge group 25 is composed of a plurality of horizontally fixed filter cartridge groups 25 , the effect of filtering dust inside the filter box 8 is improved.

[0051] Preferably, the dust suction pipe group 7 is provided with an air outlet pipe 27 with the pipe opening facing vertically upward.

[0052] The working principle and working process of this utility model:

[0053] The utility model provides an intelligent purge device for locomotive board maintenance. When in use, its working process is as follows:

[0054] Preparation before purging: First, check whether the purging robot 3 and the rotating platform 4 of the equipment return to the zero point normally; check whether the air source, power supply, and dust suction pipeline connection are normal. Then, correctly install the locomotive 6A board to be purged at the tooling position of the purging platform to ensure that the board is stable and in the correct position.

[0055] Purging operation: Turn on the equipment and press the automatic purging button. The purging robot 3 and the rotating platform 4 follow their respective set movement paths, and according to the preset parameters, generate a high-speed airflow through specific nozzles to accurately purge the surface, gaps, and corners of the board.

[0056] Dust collection: At the same time, the dust removal and filtration system 5 generates a strong suction force to quickly suck away the dust, debris, and tiny particles suspended in the air blown off. The inhaled dust and debris are filtered and collected by the filtration system, achieving environmental protection without secondary pollution.

[0057] Detection and adjustment: After purging and dust suction are completed, a sensor or detection device can be used to detect the cleanliness of the board. If the detection result does not meet the preset cleanliness standard, the purging angle, purging path, and purging airflow of the robot can be adjusted, and manual supplementary purging can also be carried out until the requirements are met.

[0058] End of operation: When the board meets the cleanliness requirements, the purging equipment stops working. Remove the cleaned board and store it properly or reinstall it into the locomotive 6A system.

[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be covered within the scope of the claims and the description of the present invention.

Claims

1. An intelligent purging device for locomotive board card maintenance, characterized in that, Comprising: A main box body (1), in which a purging cavity (2) is arranged; A purging robot (3), which is fixedly arranged in the purging cavity (2); A rotating platform (4), which is horizontally rotatably arranged in the purging cavity (2), and the rotating platform (4) is arranged on one side of the purging robot (3); and The purging cavity (2) is communicatively connected with a dust removal and filtration system (5), and the dust removal and filtration system (5) includes a power motor (6) and a dust suction pipe group (7) connected to the power end of the power motor (6). The air inlet end of the dust suction pipe group (7) is communicatively connected with a filter box (8), and the filter box (8) is communicatively connected with the inside of the purging cavity (2).

2. The intelligent purging device for locomotive board card maintenance according to claim 1, characterized in that, A back dust suction net (9) is arranged on the side wall of the purging cavity (2) communicatively connected with the filter box (8), and a platform bottom dust suction net (10) is arranged at the bottom of the filter box (8).

3. The intelligent purging device for locomotive board card maintenance according to claim 1, characterized in that, Visualization window doors (11) are arranged on both sides of the purging cavity (2), and an openable visualization door (12) is arranged at the front end of the purging cavity (2).

4. The intelligent purging device for locomotive board card maintenance according to claim 1, characterized in that, The purging robot (3) includes a mounting base (13), a first shaft seat (14) horizontally rotatably arranged on the mounting base (13), and a five-axis rotating arm (15) hinged to the first shaft seat (14).

5. The intelligent purging device for locomotive board card maintenance according to claim 4, wherein, The five-axis rotating arm (15) includes a second shaft arm (16) hinged to the first shaft seat (14), a third shaft arm (17) hinged to the other end of the second shaft arm (16), a fourth shaft arm (18) rotatably arranged at the other end of the third shaft arm (17), a fifth shaft arm (19) hinged to the other end of the fourth shaft arm (18), and a sixth shaft head (20) rotatably arranged at the other end of the fifth shaft arm (19); an air outlet head (21) is arranged on the sixth shaft head (20).

6. The intelligent purging device for locomotive board card maintenance according to claim 1, characterized in that, The rotating platform (4) includes a rotating base (22) fixedly arranged at the bottom of the purging cavity (2) and a rotating turntable (23) horizontally rotatably arranged on the rotating base (22).

7. The intelligent purging device for locomotive board card maintenance according to claim 1, wherein The filter box (8) includes a box body (24) and a filter cartridge group (25) arranged in the box body (24), and the filter cartridge group (25) includes a plurality of filter cartridges (26) horizontally and fixedly arranged in the box body (24).

8. The intelligent purging device for locomotive board card maintenance according to claim 1, characterized in that The dust suction pipe group (7) is provided with an air outlet pipe (27) with the pipe orifice vertically upward.

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