Double-sided dust removal device for aluminized paper

The dual-sided dusting apparatus efficiently cleans both sides of aluminum-coated paper, accommodating different thicknesses, ensuring thorough cleaning for improved processing.

CN223097532UActive Publication Date: 2025-07-15WENZHOU PROTEC VACUUM METALLIZING
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Patent Information

Application Number
CN202422059411.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-07-15
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing aluminum-plated paper dust removal equipment can only remove dust on one side, and the dust removal efficiency is low and the height cannot be adjusted according to different aluminum-plated paper thicknesses, resulting in poor dust removal effect.

Method used

A double-sided dust removal device for aluminum-plated paper is designed, including a fixed vacuum cover and a movable vacuum cleaner assembly. Combined with an air extraction mechanism and a secondary cleaning roller group, it can perform double-sided dust removal on the upper and lower surfaces of aluminum-plated paper, and adapt to different thicknesses of aluminum-plated paper through the lifting and lowering assembly.

Benefits of technology

It realizes efficient double-side dust removal on the upper and lower surfaces of aluminum-plated paper, adapts to aluminum-plated paper of different thicknesses, ensures that the surface is dust-free, and prepares for embossing operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an aluminized paper double-face dust removal device which comprises a dust removal compartment, openings are formed in the two ends of the dust removal compartment, a dust removal cavity is formed in the dust removal compartment, an air exhaust mechanism extending into the dust removal cavity is arranged outside the dust removal compartment, and a fixed dust suction hood connected with the air exhaust mechanism is installed on the lower side of the dust removal cavity. A lower pressing roller is rotationally connected into the fixed dust suction hood assembly. A movable dust collection assembly connected with the air exhaust mechanism is installed above the lower pressing roller, and an upper pressing roller is rotationally connected into the movable dust collection assembly. A secondary cleaning roller group is arranged in the dust removal cavity; and a plurality of driving rollers are arranged in the dust removal cavity. And the upper pressing roller and the upper cleaning roller can be lifted according to the height of aluminized paper with different thicknesses, so that the aluminized paper can penetrate through the roller set, and the aluminized paper roller is suitable for aluminized paper with different specifications.
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Description

Technical Field

[0001] The utility model relates to aluminized paper, in particular to a double-sided dust removal device for aluminized paper. Background Art

[0002] Aluminized paper is mainly composed of base paper, aluminum layer and coating. Because of its good gloss, smoothness, flexibility, high fastness of the sprayed aluminum layer, beauty and environmental protection, and at the same time having good printing performance and mechanical processing performance, it can be widely used in the delicate packaging of products such as cigarettes, wines, bottle stickers, tea, food, cosmetics, daily chemicals, general merchandise, gifts, handicrafts, etc., and can also be used for building decoration materials.

[0003] Patterns are usually pressed on the surface of aluminized paper. Since aluminized paper is prone to attracting impurities during the production process, dust removal is required before the embossing operation. The existing dust removal equipment usually can only remove dust from one side of the aluminized paper, with low dust removal efficiency, and usually can only remove dust from a single type of aluminized paper. The dust removal device cannot adjust the height according to the thickness of different aluminized papers. Therefore, we need a dust removal device for aluminized paper that can solve the above problems. Summary of the Utility Model

[0004] The utility model provides a double-sided dust removal device for aluminized paper, which solves the above problems existing in the prior art during use.

[0005] The technical solution of the utility model is realized as follows: A double-sided dust removal device for aluminized paper includes a dust removal chamber. Openings are provided at both ends of the dust removal chamber. A dust removal cavity is provided inside the dust removal chamber. An air extraction mechanism extending into the dust removal cavity is provided outside the dust removal chamber. A fixed dust suction hood connected to the air extraction mechanism is installed on the lower side of the dust removal cavity. A lower pressing roller is rotatably connected inside the fixed dust suction hood assembly;

[0006] An active dust suction assembly connected to the air extraction mechanism is installed above the lower pressing roller. An upper pressing roller is rotatably connected inside the active dust suction assembly;

[0007] A secondary cleaning roller group is arranged inside the dust removal cavity;

[0008] A plurality of driving rollers are arranged inside the dust removal cavity.

[0009] Further, the air extraction mechanism includes an air extraction vacuum pump, an air extraction main pipe and air extraction branch pipes;

[0010] The vacuum pump is installed outside the dust removal chamber. The air extraction main pipe is fixedly connected to the air extraction port of the vacuum pump. The air extraction branch pipes are communicated with the air extraction main pipe, and the air extraction branch pipes extend into the dust removal cavity and are connected to the active dust suction assembly and the fixed dust suction hood;

[0011] The air outlet of the vacuum pump is connected to a dust collection box.

[0012] Further, a first dust suction cavity with an upward opening is formed inside the inner wall of the fixed dust suction hood, and the first dust suction cavity communicates with the air extraction branch pipe.

[0013] Further, the movable dust suction assembly includes a movable dust suction hood, a corrugated pipe and a lifting assembly;

[0014] The top of the opening is fixedly connected with a mounting frame, and the corrugated pipe is fixedly connected to the lower end of the mounting frame and communicates with the air extraction branch pipe;

[0015] The movable dust suction hood is fixedly connected to the lower end of the corrugated pipe, and the upper pressing roller is rotatably connected inside the movable dust suction hood;

[0016] A second dust suction cavity with a downward opening is formed inside the inner wall of the movable dust suction hood;

[0017] A connecting plate is fixedly connected to the lower side of the corrugated pipe, and the lifting assembly is symmetrically arranged between the connecting plate and the mounting frame.

[0018] Further, the lifting assembly includes a first sliding sleeve, a sliding rod and a compression spring;

[0019] The first sliding sleeve is fixedly connected to the lower end of the mounting frame, the sliding rod is fixedly connected to the upper end of the connecting plate, the sliding rod is movably connected inside the first sliding sleeve, and the compression spring is installed between the first sliding sleeve and the connecting plate.

[0020] Further, the secondary cleaning roller group includes an upper cleaning roller and a lower cleaning roller;

[0021] The lower cleaning roller is rotatably connected inside the dust removal cavity;

[0022] A cylinder is installed on the upper side of the opening, the end of the piston rod of the cylinder is fixedly connected with a mounting seat, and is rotatably connected inside the mounting seat;

[0023] Dust removal felts are arranged on both the upper cleaning roller and the lower cleaning roller.

[0024] Further, the dust removal felts are fixedly connected to the surfaces of the upper cleaning roller and the lower cleaning roller through magic tapes.

[0025] In summary, the beneficial effects of the present utility model are as follows:

[0026] The upper pressing roller and the upper cleaning roller can lift according to the thickness of different aluminized papers, so that the aluminized paper can pass through between the roller groups, thereby adapting to different specifications of aluminized papers;

[0027] The fixed dust suction hood, the movable dust suction hood, the upper cleaning roller and the lower cleaning roller can ensure that both the upper and lower sides of the aluminized paper can be dusted, so that the surface of the aluminized paper is dust-free, facilitating subsequent embossing operations. Description of the Drawings

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0030] Figure 2 It is a cross-sectional view of the present invention;

[0031] Figure 3 It is a schematic diagram of the connection mechanism of the movable dust suction assembly, the fixed dust suction hood and the air extraction mechanism in the present invention;

[0032] Figure 4 For Figure 2 The partial enlarged view at A in

[0033] Reference numerals in the drawings: 11, dust removal chamber; 12, opening; 13, dust removal cavity; 14, fixed dust suction hood; 15, lower pressing roller; 16, dust collection box; 17, upper pressing roller; 18, driving roller; 19, vacuum pump; 20, main air extraction pipe; 21, air extraction branch pipe; 22, first dust suction cavity; 24, movable dust suction hood; 25, bellows; 26, mounting frame; 27, second dust suction cavity; 28, connecting plate; 29, first sliding sleeve; 30, sliding rod; 31, compression spring; 32, upper cleaning roller; 33, lower cleaning roller; 34, cylinder; 35, mounting seat; 36, dust removal felt. Detailed Embodiments

[0034] The following will combine the attached Figures 1-4 in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0035] Embodiment:

[0036] As Figures 1 to 4As shown in the figure, an aluminized paper double-sided dust removal device includes a dust removal chamber 11. A dust removal cavity 13 is formed in the dust removal chamber 11, and a number of driving rollers 18 for transporting aluminized paper are arranged in the dust removal cavity 13.

[0037] Openings 12 for the aluminized paper to enter and exit the dust removal cavity 13 are formed at both ends of the dust removal chamber 11. An air extraction mechanism extending into the dust removal cavity 13 is provided outside the dust removal chamber 11. The air extraction mechanism includes an air extraction vacuum pump 19, an air extraction main pipe 20, and air extraction branch pipes 21. The specific structure of the air extraction mechanism is as follows: The vacuum pump 19 is installed outside the dust removal chamber 11. The air extraction main pipe 20 is fixedly connected to the air extraction port of the vacuum pump 19. The air extraction branch pipes 21 are communicated with the air extraction main pipe 20, and the air extraction branch pipes 21 extend into the dust removal cavity 13.

[0038] A fixed dust suction hood 14 is installed on the lower side of the dust removal cavity 13. A first dust suction cavity 22 with an upward opening is formed inside the inner wall of the fixed dust suction hood 14. The first dust suction cavity 22 is communicated with the air extraction branch pipes 21. During the dust removal operation, the dust on the lower side of the aluminized paper is sucked into the air extraction branch pipes 21 through the first dust suction cavity 22. A dust collection box 16 is connected to the air outlet of the vacuum pump 19, and the sucked dust is transported into the dust collection box 16.

[0039] Moreover, a movable dust suction assembly is installed on the upper side of the installation cavity 13 to clean the dust on the upper side of the aluminized paper. The movable dust suction assembly includes a movable dust suction hood 24, a corrugated pipe 25, and a lifting assembly. The specific structure and connection method of the movable dust suction assembly are as follows: An installation frame 26 is fixedly connected to the top of the opening 12. The corrugated pipe 25 is fixedly connected to the lower end of the installation frame 26 and is communicated with the air extraction branch pipes 21.

[0040] The movable dust suction hood 24 is fixedly connected to the lower end of the corrugated pipe 25, and a second dust suction cavity 27 with a downward opening is formed inside the inner wall of the movable dust suction hood 24. When the vacuum pump 19 works, the dust on the upper side of the aluminized paper is sucked into the air extraction branch pipes 21 through the second dust suction cavity 27 and is finally collected in the dust collection box 16.

[0041] A connecting plate 28 is fixedly connected to the lower side of the corrugated pipe 25. The lifting assembly is symmetrically arranged between the connecting plate 28 and the installation frame 26. The movable dust suction hood 24 moves up and down through the lifting assembly, so that the movable dust suction hood 24 can be lifted according to the thickness of different aluminized papers and ensure that the upper pressing roller 17 always presses on the aluminized paper.

[0042] The lifting assembly includes a first sliding sleeve 29, a sliding rod 30, and a compression spring 31. The first sliding sleeve 29 is fixedly connected to the lower end of the mounting bracket 26. The sliding rod 30 is fixedly connected to the upper end of the connecting plate 28. The sliding rod 30 is movably connected within the first sliding sleeve 29. The compression spring 31 is installed between the first sliding sleeve 29 and the connecting plate 28.

[0043] When aluminized paper of different specifications passes between the lower pressing roller 15 and the upper pressing roller 17, the lower pressing roller 15 lifts upward according to the thickness of the aluminized paper, so that the aluminized paper can pass through between the lower pressing roller 15 and the upper pressing roller 17. And under the action of the compression spring 31, the upper pressing roller 17 can always press tightly on the aluminized paper.

[0044] In addition, the lower pressing roller 15 is rotatably connected within the fixed dust suction hood assembly, and the upper pressing roller 17 is rotatably connected within the movable dust suction assembly. The aluminized paper is clamped between the lower pressing roller 15 and the upper pressing roller 17, so as to ensure that the surface of the aluminized paper can be fully cleaned by the fixed dust suction hood 14 and the movable dust suction assembly.

[0045] When the aluminized paper passes between the lower pressing roller 15 and the upper pressing roller 17, the vacuum pump 19 starts to work, and makes the main air extraction pipe 20 and the air extraction branch pipe 21 generate negative pressure, so that the dust on the surface of the aluminized paper is sucked into the air extraction branch pipe 21 through the first dust suction cavity 22 and the second dust suction cavity 27, and finally is collected in the dust collection box 16, thus completing the first cleaning of the surface of the aluminized paper.

[0046] After the aluminized paper passes between the movable dust suction hood 24 and the fixed dust suction hood 14, most of the dust on its surface is sucked away, but there may still be a small amount of dust remaining on the surface of the aluminized paper. Therefore, in order to ensure that the surface of the aluminized paper is clean and dust-free and facilitate subsequent embossing processing, a secondary cleaning roller group is provided in the dust removal chamber 13 to perform secondary dust removal on the surface of the aluminized paper.

[0047] The secondary cleaning roller set includes an upper cleaning roller 32 and a lower cleaning roller 33. The specific structure and connection method of the secondary cleaning roller set are as follows: The lower cleaning roller 33 is rotatably connected to the dust removal chamber 13. A cylinder 34 is installed on the upper side of the opening 12. The end of the piston rod of the cylinder 34 is fixedly connected to a mounting seat 35. The upper cleaning roller 32 is rotatably connected to the mounting seat 35. The cylinder 34 drives the upper cleaning roller 32 to move up and down, so that the upper cleaning roller 32 can adjust its own height according to the thickness of different aluminized papers, enabling the aluminized paper to pass through between the upper cleaning roller 32 and the lower cleaning roller 33. Moreover, dust removal felts 36 are provided on both the upper cleaning roller 32 and the lower cleaning roller 33. The dust removal felts 36 can stick away the dust remaining on the surface of the aluminized paper. The dust removal felts 36 are fixed to the curved surfaces of the upper cleaning roller 32 and the lower cleaning roller 33 through Velcro (not shown in the figure), so that it is convenient for technicians to replace them when enough dust is adsorbed on the dust removal felts.

[0048] The driving mechanisms of all the rollers in this embodiment are prior arts well-known to those skilled in the art, so no more details will be given in this embodiment and the accompanying drawings of the specification.

[0049] It should be noted that the terms used in the present invention, such as "front", "rear", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the protection scope of the present invention.

[0050] The above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An aluminized paper double-sided dust removal device, comprising a dust removal chamber (11), characterized in that: Both ends of the dust removal chamber (11) are provided with openings (12). A dust removal chamber (13) is provided inside the dust removal chamber (11). An air extraction mechanism extending into the dust removal chamber (13) is provided outside the dust removal chamber (11). A fixed dust suction hood (14) connected to the air extraction mechanism is installed on the lower side of the dust removal chamber (13). A lower pressing roller (15) is rotatably connected inside the fixed dust suction hood assembly; An active dust suction assembly connected to the air extraction mechanism is installed above the lower pressing roller (15). An upper pressing roller (17) is rotatably connected inside the active dust suction assembly; A secondary cleaning roller group is arranged inside the dust removal chamber (13); A number of transmission rollers (18) are arranged inside the dust removal chamber (13).

2. The double-sided dust removal device for aluminized paper according to claim 1, wherein: The air extraction mechanism includes an air extraction vacuum pump (19), an air extraction main pipe (20), and an air extraction branch pipe (21); The vacuum pump (19) is installed outside the dust removal chamber (11). The air extraction main pipe (20) is fixedly connected to the air extraction port of the vacuum pump (19). The air extraction branch pipe (21) is communicated with the air extraction main pipe (20), and the air extraction branch pipe (21) extends into the dust removal chamber (13) and is connected to the active dust suction assembly and the fixed dust suction hood (14); A dust collection box (16) is connected to the air outlet of the vacuum pump (19).

3. A double-sided dust removal device for aluminized paper according to claim 2, characterized in that: An upward-opening first dust suction chamber (22) is formed inside the inner wall of the fixed dust suction hood (14). The first dust suction chamber (22) is communicated with the air extraction branch pipe (21).

4. A double-sided dust removal device for aluminized paper according to claim 2, characterized in that: The active dust suction assembly includes an active dust suction hood (24), a corrugated pipe (25), and a lifting assembly; The top of the opening (12) is fixedly connected with a mounting frame (26). The corrugated pipe (25) is fixedly connected to the lower end of the mounting frame (26) and is communicated with the air extraction branch pipe (21); The active dust suction hood (24) is fixedly connected to the lower end of the corrugated pipe (25). The upper pressing roller (17) is rotatably connected inside the active dust suction hood (24); A downward-opening second dust suction chamber (27) is formed inside the inner wall of the active dust suction hood (24); A connecting plate (28) is fixedly connected to the lower side of the corrugated pipe (25). The lifting assembly is symmetrically arranged between the connecting plate (28) and the mounting frame (26).

5. The aluminized paper double-sided dust removal device according to claim 4, characterized in that: The lifting assembly includes a first sliding sleeve (29), a sliding rod (30), and a compression spring (31); The first sliding sleeve (29) is fixedly connected to the lower end of the mounting frame (26). The sliding rod (30) is fixedly connected to the upper end of the connecting plate (28). The sliding rod (30) is movably connected inside the first sliding sleeve (29). The compression spring (31) is installed between the first sliding sleeve (29) and the connecting plate (28).

6. The double-sided dust removal device for aluminized paper according to claim 1, wherein: The secondary cleaning roller group includes an upper cleaning roller (32) and a lower cleaning roller (33); The lower cleaning roller (33) is rotatably connected inside the dust removal chamber (13); A cylinder (34) is installed on the upper side of the opening (12). A mounting seat (35) is fixedly connected to the end of the piston rod of the cylinder (34). The upper cleaning roller (32) is rotatably connected to the mounting seat (35). Dust removal felts (36) are arranged on both the upper cleaning roller (32) and the lower cleaning roller (33).

7. The double-sided dust removal device for aluminized paper according to claim 6, wherein: The dust removal felts (36) are fixedly connected to the surfaces of the upper cleaning roller (32) and the lower cleaning roller (33) through Velcro.