Automatic tile discharging equipment of tile press
The automatic discharge system for pressure brick machines addresses manual handling inefficiencies by using rotating angle steel plates to automate brick transfer, improving efficiency and safety while reducing equipment wear.
Patent Information
- Application Number
- CN202422286768.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The traditional tile press release process relies on manual operation, resulting in high labor intensity, high safety risks, and inability to meet the speed and stability requirements of efficient production.
Two sets of feeding mechanisms are adopted, each group includes a feeding bracket, an angle steel plate and a flip cylinder. The angle steel plate is driven to rotate by the flip cylinder, and the tiles are accurately placed in the mounting area, and are automatically transported to the designated position through the flip action.
It realizes automated cutting, reduces labor dependence, improves production efficiency, reduces safety risks, ensures production continuity and stability, and extends the service life of the equipment.
Smart Images
Figure CN223097849U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of tile pressing machines, and in particular to an automatic tile blanking device for a tile pressing machine. Background Art
[0002] As an indispensable key device in the modern construction industry, tile pressing machines are widely used in the production of color steel tiles of various specifications. These tiles play an important role in house construction, industrial plant covering, and temporary buildings. With the rapid development of the construction industry, the demand for color steel tiles is increasing day by day, and higher requirements are put forward for the production efficiency, automation level, and finished product quality of tile pressing machines.
[0003] In the related art, although traditional tile pressing machines can realize the pressing and forming of tiles during the production process, the blanking link often relies on manual operation, which not only increases the labor intensity but also poses certain safety risks. At the same time, with the increase in the production speed of tile pressing machines, more stringent requirements are also put forward for the blanking speed, stability, and accuracy. If the blanking fails to catch and convey the tiles in a timely and accurate manner and in an orderly manner, it will directly lead to production interruption, thereby increasing production costs, so it needs to be improved. Utility Model Content
[0004] In order to solve the problem of high labor intensity of manual tile blanking, this application provides an automatic tile blanking device for a tile pressing machine.
[0005] The automatic tile blanking device for a tile pressing machine provided by this application adopts the following technical solutions:
[0006] An automatic tile blanking device for a tile pressing machine includes two sets of blanking mechanisms. The two sets of blanking mechanisms are arranged opposite to each other on the ground. Each blanking mechanism includes a blanking support, an angle steel plate, and a flipping cylinder. The blanking support is connected to the ground. A flipping assembly for supporting the rotation of the angle steel plate is provided on the blanking support. The flipping cylinder is arranged on the blanking support, and the output end of the flipping cylinder is hinged to the angle steel plate. The angle steel plates of the two sets of blanking mechanisms are arranged opposite to each other, and a region for carrying tiles is formed between the two angle steel plates.
[0007] Since in the production process of traditional tile pressing machines, the blanking process often relies on manual operation, which not only increases the labor intensity but also poses certain safety risks. At the same time, with the increase in the production speed of tile pressing machines, more stringent requirements are put forward for the speed, stability, and accuracy of blanking. If the blanking cannot timely and accurately receive and orderly convey the tiles, it will directly lead to production interruption, thereby increasing production costs. By adopting the above technical solution, including two sets of blanking mechanisms, the blanking mechanism includes a blanking support, angle steel plates, and a flipping cylinder, and the flipping assembly is installed on the blanking support. When the tile pressing machine is blanking, the tile pressing machine starts to work, and the pressed tiles are pushed out from the outlet of the tile pressing machine. The flipping cylinder is started, and the output end of the flipping cylinder pushes the angle steel plates to rotate, so that the area between the angle steel plates (i.e., the area for carrying tiles) is in the best position to receive the tiles. The tiles are accurately placed in the carrying area formed between the two sets of angle steel plates. After the tiles are stably placed in the carrying area, the flipping cylinder continues to work, driving the angle steel plates to perform a flipping action, and the tiles can be smoothly unloaded to the designated position (such as a conveyor belt, a stacking area, etc.). Through the setting of the blanking support, angle steel plates, and flipping cylinder, the automated operation replaces the traditional manual handling method, reduces the dependence on manual labor, greatly shortens the transmission time of the tiles from the outlet of the tile pressing machine to the designated position, significantly improves the production efficiency, and at the same time avoids the workers directly contacting the sharp edges of the tiles, reduces safety accidents such as cuts caused by improper operation or negligence, and improves the continuity and stability of the production process.
[0008] Optionally, the flipping assembly includes a rotating shaft and two fixing plates. The two fixing plates are respectively connected to both sides of the blanking support in the length direction. The two ends of the rotating shaft are respectively rotatably connected to the two fixing plates, and the angle steel plates are connected to the rotating shaft.
[0009] By adopting the above technical solution, the flipping assembly includes a rotating shaft and two fixing plates; with the push of the flipping cylinder, the rotating shaft starts to rotate. Since the angle steel plates are connected to the rotating shaft, the angle steel plates will also flip with the rotation of the rotating shaft. Through the setting of the rotating shaft and the two fixing plates, a stable support point can be provided for the flipping action, so that the angle steel plates can remain stable during the rotation process and are not prone to shaking or deviation.
[0010] Optionally, a fixing hole is penetrated through each of the fixing plates. A fixing rod is provided at the top of the blanking support. The fixing rod respectively passes through the fixing holes of the two fixing plates, and the fixing rod forms an interference fit with the corresponding fixing hole.
[0011] By adopting the above technical solution, the fixing hole is penetrated through the fixing plate, and the fixing plate is installed on the fixing rod of the blanking support through the fixing hole. Through the setting of the fixing hole and the fixing rod, the installation process of the fixing plate is simplified, which not only improves the installation efficiency, reduces the installation difficulty, but also facilitates the maintenance and adjustment of the equipment by the operator.
[0012] Optionally, a support rod for enhancing the support capacity is provided on the blanking bracket. Both ends of the support rod are respectively connected to the blanking bracket, and the support rod is arranged parallel to the fixed rod.
[0013] By adopting the above technical solution, the support rod is welded and fixed to the blanking bracket; through the arrangement of the support rod, the overall support capacity of the blanking bracket is significantly enhanced, making the blanking bracket more stable when bearing the weight of the tiles and the forces generated during the flipping process, and reducing the risk of deformation or damage caused by vibration or impact.
[0014] Optionally, the number of flipping cylinders in each blanking mechanism is two groups, and the two groups of flipping cylinders are respectively arranged at both ends in the length direction of the angle steel plate.
[0015] By adopting the above technical solution, the number of flipping cylinders is two groups; through the setting of the number of flipping cylinders, the synchronism and stability of the flipping action are ensured, which helps to reduce the problems of unsteady flipping or deviation caused by the failure or performance difference of a single cylinder, and realizes the precise control of the flipping action.
[0016] Optionally, a cylinder mounting seat for installing the flipping cylinder is provided on the blanking bracket. The cylinder body of the flipping cylinder is hinged to the cylinder mounting seat, a flipping arm is provided on the angle steel plate, and the output end of the flipping cylinder is hinged to the flipping arm.
[0017] By adopting the above technical solution, the blanking bracket installs the flipping cylinder through the cylinder mounting seat, and at the same time, the angle steel plate realizes the connection to the flipping cylinder through the flipping arm; through the setting of the cylinder mounting seat and the flipping arm, the cylinder mounting seat serves as a connection bridge between the flipping cylinder and the blanking bracket, ensuring that the flipping cylinder can be firmly installed on the blanking bracket. At the same time, the flipping arm serves as a key connecting component between the angle steel plate and the flipping cylinder, ensuring that the angle steel plate can be firmly connected to the flipping cylinder and flip synchronously with the rotation of the cylinder.
[0018] Optionally, a plurality of base plates are provided at the bottom of the blanking bracket, and the plurality of base plates are all arranged on the ground.
[0019] By adopting the above technical solution, the plurality of base plates are welded and fixed to the bottom of the blanking bracket; through the setting of the plurality of base plates, the load generated during the working process can be dispersed over a larger area, thereby reducing the pressure on the ground, enhancing the support strength, resisting the deformation caused by the load during the long-term use of the equipment, and extending the service life of the equipment.
[0020] Optionally, through holes for fixation are respectively provided through any one of the base plates, and the number of through holes on the same base plate is multiple groups.
[0021] By adopting the above technical solution, a number of through holes are penetrated and opened on the base plate; through the arrangement of the number of through holes, it helps to achieve multi-point fixation, increase the connection strength between the base plate and the installation surface (such as the ground, other brackets, etc.), and improve the stability of the overall structure.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] Through the arrangement of the blanking bracket, angle steel plate and flipping cylinder, the automated operation replaces the traditional manual handling method, reduces the dependence on manual labor, greatly shortens the transmission time of the tiles from the outlet of the tile press to the designated position, significantly improves the production efficiency, and at the same time avoids the workers directly contacting the sharp edges of the tiles, reducing safety accidents such as cuts caused by improper operation or negligence, and improving the continuity and stability of the production process;
[0024] Through the arrangement of the support rod, the overall support capacity of the blanking bracket is significantly enhanced, making the blanking bracket more stable when bearing the weight of the tiles and the forces generated during the flipping process, and reducing the risk of deformation or damage caused by vibration or impact;
[0025] Through the arrangement of a number of base plates, the load generated during the working process can be dispersed over a larger area, thereby reducing the pressure on the ground, enhancing the support strength, resisting the deformation caused by the load during the long-term use of the equipment, and extending the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a schematic structural diagram of an automatic tile blanking device for a tile press in an embodiment of the present application.
[0027] Figure 2 is a partial enlarged view for embodying the flipping assembly in an embodiment of the present application.
[0028] Description of the reference numerals: 1, blanking mechanism; 2, blanking bracket; 21, fixed rod; 22, support rod; 3, angle steel plate; 4, flipping cylinder; 5, flipping assembly; 51, flipping shaft; 52, fixing plate; 6, tile loading area; 7, fixing hole; 8, cylinder mounting seat; 9, flipping arm; 10, base plate; 11, through hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] The following will further describe the present application in detail with reference to the Figure 1-2 accompanying drawings.
[0030] An embodiment of the present application discloses an automatic tile blanking device for a tile press. Refer to Figure 1, The automatic tile blanking equipment for the tile press includes two sets of blanking mechanisms 1. In this embodiment, the two sets of blanking mechanisms 1 are installed opposite to each other on the ground, and above the two sets of blanking mechanisms 1 corresponds to the outlet of the tile press.
[0031] Refer to Figure 1 , Each set of blanking mechanism 1 includes a blanking support 2, an angle steel plate 3 and a flipping cylinder 4. The blanking support 2 is placed on the ground, and a number of base plates 10 are welded and fixed to the bottom of the blanking support 2. In this embodiment, the number of base plates 10 under each blanking support 2 is two, and the two base plates 10 are respectively installed at both ends of the blanking support 2 in the length direction. The base plates 10 can disperse the load generated during the working process to a larger area, thereby reducing the pressure on the ground, enhancing the support strength, resisting the deformation caused by the load during the long-term use of the equipment, and extending the service life of the equipment.
[0032] Refer to Figure 1 , At the same time, a number of through holes 11 are penetrated through each base plate 10. The number of through holes 11 can be four. In this embodiment, the through holes 11 can be penetrated by bolts, which helps to achieve multi-point fixation, increase the connection strength between the base plate 10 and the installation surface (such as the ground, other supports, etc.), and improve the stability of the overall structure.
[0033] Refer to Figure 1 , A support rod 22 is welded and fixed to the blanking support 2. The two ends of the support rod 22 are respectively fixedly connected to both sides of the blanking support 2. The support rod 22 enhances the overall support ability of the blanking support 2, making the blanking support 2 more stable when bearing the weight of the tiles and the force generated during the flipping process, and reducing the risk of deformation or damage caused by vibration or impact.
[0034] Refer to Figure 1 and Figure 2 , A flipping assembly 5 is installed on the blanking support 2, and the angle steel plate 3 is installed on the flipping assembly 5. The flipping assembly 5 includes a flipping shaft 51 and two fixing plates 52. The two fixing plates 52 are respectively installed on both sides of the blanking support 2 in the length direction. A fixing rod 21 is welded and fixed to the top of the blanking support 2. The fixing rod 21 is arranged parallel to the support rod 22. Fixing holes 7 are penetrated through both fixing plates 52. The fixing rod 21 respectively passes through the fixing holes 7 of the two fixing plates 52, and an interference fit is formed between the fixing rod 21 and the corresponding fixing holes 7. In this embodiment, the two fixing plates 52 are respectively installed on both sides of the fixing rod 21 in the length direction; the fixing rod 21 and the fixing holes 7 simplify the installation process of the fixing plates 52, not only improving the installation efficiency, reducing the installation difficulty, but also facilitating the operation and maintenance personnel to maintain and adjust the equipment.
[0035] Refer to Figure 1 and Figure 2, both ends of the rotation shaft 51 are rotatably installed on the two fixed plates 52 through bearings, and the angle steel plate 3 is welded and fixed on the rotation shaft 51. In this embodiment, the two angle steel plates 3 in the two blanking mechanisms 1 are arranged oppositely, and a tile-carrying area 6 is formed between the two angle steel plates 3.
[0036] Refer to Figure 1 , in this embodiment, the number of the flipping cylinders 4 in each blanking mechanism 1 can be two groups. The two groups of flipping cylinders 4 are respectively installed at both ends in the length direction of the angle steel plate 3 to ensure the synchronization and stability of the flipping action, which helps to reduce the problems of unstable flipping or deviation caused by the failure or performance difference of a single cylinder, and realizes the precise control of the flipping action.
[0037] Refer to Figure 2 , a cylinder mounting seat 8 is fixedly installed on the blanking support 2. The cylinder body of the flipping cylinder 4 is hingedly installed on the cylinder mounting seat 8. At the same time, a flipping arm 9 is fixedly installed on the angle steel plate 3. The output end of the flipping cylinder 4 is hingedly installed on the flipping arm 9; the cylinder mounting seat 8 serves as a connection bridge between the flipping cylinder 4 and the blanking support 2 to ensure that the flipping cylinder 4 can be stably installed on the blanking support 2. At the same time, the flipping arm 9 is a key connecting component between the angle steel plate 3 and the flipping cylinder 4 to ensure that the angle steel plate 3 can be firmly connected to the flipping cylinder 4 and flip synchronously with the rotation of the cylinder.
[0038] The implementation principle of the automatic tile blanking device of the tile press in the embodiment of the present application is as follows: when the tile press performs blanking, the tile press starts to work, and the pressed tiles are pushed out from the outlet of the tile press. The flipping cylinder 4 is started. With the pushing of the flipping cylinder 4, the rotation shaft 51 starts to rotate, and the angle steel plate 3 will also flip with the rotation of the rotation shaft 51, so that the area between the angle steel plates 3 (i.e., the tile-carrying area 6) is in the best position to receive the tiles. The tiles are accurately placed in the carrying area formed between the two angle steel plates 3. After the tiles are stably placed in the carrying area, the flipping cylinder 4 continues to work and drives the angle steel plate 3 to perform a flipping action, and the tiles can be smoothly unloaded to the designated position (such as a conveyor belt, a stacking area, etc.); through the settings of the blanking support 2, the angle steel plate 3 and the flipping cylinder 4, the automated operation replaces the traditional manual handling method, reduces the dependence on manual labor, greatly shortens the transmission time of the tiles from the outlet of the tile press to the designated position, significantly improves the production efficiency, and at the same time avoids the workers directly contacting the sharp edges of the tiles, reduces the safety accidents such as cuts caused by improper operation or negligence, and improves the continuity and stability of the production process.
[0039] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. An automatic blanking device for tile of a tile pressing machine, characterized in that: It includes two sets of blanking mechanisms (1). The two sets of the blanking mechanisms (1) are arranged oppositely on the ground. Each blanking mechanism (1) includes a blanking support (2), an angle steel plate (3), and a turning cylinder (4). The blanking support (2) is connected to the ground. A turning assembly (5) for supporting the rotation of the angle steel plate (3) is provided on the blanking support (2). The turning cylinder (4) is arranged on the blanking support (2), and the output end of the turning cylinder (4) is hinged to the angle steel plate (3). The angle steel plates (3) of the two sets of blanking mechanisms (1) are arranged oppositely, and a region (6) for carrying tiles is formed between the two angle steel plates (3).
2. The automatic blanking device for tiles of a tile pressing machine according to claim 1, wherein: The turning assembly (5) includes a turning shaft (51) and two fixing plates (52). The two fixing plates (52) are respectively connected to both sides in the length direction of the blanking support (2). The two ends of the turning shaft (51) are respectively rotatably connected to the two fixing plates (52), and the angle steel plate (3) is connected to the turning shaft (51).
3. The automatic tile blanking device for a tile pressing machine according to claim 2, wherein: A fixing hole (7) is penetrated and opened on any one of the fixing plates (52). A fixing rod (21) is provided at the top of the blanking support (2). The fixing rod (21) passes through the fixing holes (7) of the two fixing plates (52) respectively, and an interference fit is formed between the fixing rod (21) and the corresponding fixing hole (7).
4. An automatic blanking device for tiles of a tile press according to claim 3, characterized in that: A support rod (22) for improving the supporting ability is provided on the blanking support (2). The two ends of the support rod (22) are respectively connected to the blanking support (2), and the support rod (22) is arranged parallel to the fixing rod (21).
5. The automatic blanking device for tiles of a tile pressing machine according to claim 1, characterized in that: The number of turning cylinders (4) in each blanking mechanism (1) is two groups, and the two groups of turning cylinders (4) are respectively arranged at both ends in the length direction of the angle steel plate (3).
6. The automatic blanking device for tiles of a tile pressing machine according to claim 5, characterized in that: A cylinder mounting seat (8) for mounting the turning cylinder (4) is provided on the blanking support (2). The cylinder body of the turning cylinder (4) is hinged to the cylinder mounting seat (8). A turning arm (9) is provided on the angle steel plate (3), and the output end of the turning cylinder (4) is hinged to the turning arm (9).
7. The automatic tile blanking device for a tile pressing machine according to claim 1, characterized in that: A plurality of base plates (10) are provided at the bottom of the blanking support (2), and the plurality of base plates (10) are all arranged on the ground.
8. An automatic blanking device for tile of a tile pressing machine according to claim 7, characterized in that: A through hole (11) for fixing is penetrated and opened on any one of the base plates (10), and the number of through holes (11) on the same base plate (10) is multiple groups.