Reinforcing steel bar positioning and bending device for house building project
The PLC-controlled steel reinforcement bending device addresses the challenge of imprecise bend positioning in existing machines by automating the process with a redirectional sensor and coding encoder, achieving precise and efficient bending.
Patent Information
- Application Number
- CN202421683532.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing reinforced bar bending machines are difficult to accurately determine the distance between multiple bending points, which leads to inconvenient bending operation for fixed-scale bending.
It adopts components such as PLC controller, infrared distance sensor, electric telescopic rod, gear transmission system and rotary encoder. By detecting the moving distance and angle of the baffle, the bending process of the steel bars is automatically controlled to achieve fixed-scale bending and angle control.
It has achieved the accuracy and efficiency of steel bar bending, simplified the operation process, and improved the accuracy and consistency of fixed-scale bending.
Smart Images
Figure CN223097863U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of construction equipment, and particularly relates to a steel bar positioning and bending device for building construction projects. Background Technique
[0002] In building construction, reinforced concrete structures are the main components of buildings. Generally, steel bars need to be bundled into steel cages by steel bar hoops. Most of the shapes of the hoops are rectangular, and they are mainly made by bending steel bars with a steel bar bender.
[0003] Most of the existing steel bar benders only play the role of bending. For the bending position, that is, when bending multiple times, it is not easy to determine the distance between each bending point. The determination of the bending distance generally requires workers to measure manually, or place blocking objects on the bender for blocking and sizing, which is rather inconvenient. Therefore, we propose a bending device that can perform sizing bending. Content of the Utility Model
[0004] In order to achieve the above-mentioned utility model purpose and address the above technical problems, the utility model provides a steel bar positioning and bending device for building construction projects.
[0005] The technical solution is as follows: It includes a box body and a workbench installed on the box body. The characteristics are as follows: A turntable is rotatably connected to the upper surface of the workbench. A central column is rotatably connected to the upper surface of the turntable. A fixing plate is fixedly connected to the upper surface of the turntable. An adjusting mechanism is provided on the side surface of the fixing plate. The adjusting end of the adjusting mechanism is fixedly connected to a pressing plate. An installation strip is fixedly connected to the upper surface of the box body. An electric telescopic rod is fixedly installed on the back surface of the installation strip. The telescopic end of the electric telescopic rod is fixedly installed with a baffle. And an infrared distance sensor for detecting the moving distance of the baffle is embedded in the front surface of the installation strip. A PLC controller is fixedly connected to the upper surface of the box body. A connecting rod for driving the turntable to rotate is installed on the lower surface of the turntable. A driving component is installed on the surface of the connecting rod. And a rotary encoder fixed to the inner bottom wall of the box body is installed on the surface of the connecting rod.
[0006] Preferably, a fixing block is fixedly installed on the upper surface of the box body. A micro switch is fixedly connected to the back surface of the fixing block. A lapping block is fixedly connected to the surface of the turntable.
[0007] Preferably, the adjusting mechanism is specifically a threaded rod threadedly connected to the fixing plate. The end face of the threaded rod is rotatably connected to the side surface of the pressing plate. And the lower surface of the pressing plate is lapped with the upper surface of the turntable.
[0008] Preferably, the driving component includes a first gear fixedly installed on the surface of the connecting rod. A second gear driven by a motor is meshed with the surface of the first gear.
[0009] Preferably, the bottom end of the connecting rod is rotatably connected to the inner bottom wall of the box body, and a through hole for the connecting rod to pass through is provided on the upper surface of the box body.
[0010] Preferably, an indicator light is fixedly installed on the upper surface of the box body.
[0011] The beneficial effects brought by the technical solution provided by the embodiment of the present invention are as follows: when the distance reaches the value set on the PLC controller, the PLC controller turns off the electric telescopic rod, passes the steel bar through between the central column and the pressing plate, starts the motor, and the motor drives the connecting rod to rotate through the first gear and the second gear, thereby driving the turntable to rotate for bending. The rotary encoder detects the rotation angle, that is, the bending angle. When the angle reaches the angle set on the PLC controller, the PLC controller turns off the motor to complete the bending, so that the bending device can perform sizing bending and can control the bending angle. For the steel bar positioning and bending device used in the building construction project, when the motor rotates reversely, it can drive the turntable to return to its position. At this time, the overlapping block rotates with the turntable and overlaps with the microswitch, and the motor stops running, indicating that the turntable has successfully returned to its position. The setting of the indicator light, after the baffle moves to the specified position, the PLC controller simultaneously starts the indicator light to give a reminder, achieving the effect of convenient use. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is the overall structural schematic diagram of Embodiment 1 of the present invention.
[0013] Figure 2 It is the sectional structural schematic diagram of Embodiment 1 of the present invention.
[0014] Figure 3 It is the partial enlarged structural schematic diagram of Embodiment 1 of the present invention.
[0015] Among them, the reference numerals are: 1, box body; 2, workbench; 3, turntable; 4, central column; 5, fixing plate; 6, pressing plate; 7, mounting strip; 8, electric telescopic rod; 9, baffle; 10, infrared distance sensor; 11, PLC controller; 12, connecting rod; 13, rotary encoder; 14, fixing block; 15, microswitch; 16, overlapping block; 17, threaded rod; 18, first gear; 19, second gear; 20, indicator light. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Of course, the specific embodiments described here are only used to explain the present invention and are not used to limit the present invention.
[0017] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.
[0018] In the description of the creation of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the creation of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the creation of the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the creation of the present utility model, unless otherwise stated, the meaning of "a plurality" is two or more.
[0019] In the description of the creation of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the creation of the present utility model can be understood through specific circumstances.
[0020] Embodiment 1
[0021] See Figures 1 to 3 , the present utility model provides a steel bar positioning and bending device for building construction projects, including a box body 1 and a workbench 2 installed on the box body 1. An indicator light 20 is fixedly installed on the upper surface of the box body 1. A turntable 3 is rotatably connected to the upper surface of the workbench 2. A fixed block 14 is fixedly installed on the upper surface of the box body 1. A microswitch 15 is fixedly connected to the back of the fixed block 14. A lapping block 16 is fixedly connected to the surface of the turntable 3.
[0022] A central column 4 is rotatably connected to the upper surface of the turntable 3. A fixing plate 5 is fixedly connected to the upper surface of the turntable 3. An adjusting mechanism is arranged on the side surface of the fixing plate 5. The adjusting end of the adjusting mechanism is fixedly connected to a pressing plate 6. The adjusting mechanism is specifically a threaded rod 17 threaded on the fixing plate 5. The end face of the threaded rod 17 is rotatably connected to the side of the pressing plate 6, and the lower surface of the pressing plate 6 is lapped on the upper surface of the turntable 3. An installation bar 7 is fixedly connected to the upper surface of the box body 1. An electric telescopic rod 8 is fixedly installed on the back of the installation bar 7.
[0023] A baffle 9 is fixedly installed at the telescopic end of the electric telescopic rod 8, and an infrared distance sensor 10 for detecting the moving distance of the baffle 9 is embedded in the front surface of the mounting strip 7. The upper surface of the box body 1 is fixedly connected with a PLC controller 11. A connecting rod 12 for driving the turntable 3 to rotate is installed on the lower surface of the turntable 3. The bottom end of the connecting rod 12 is rotatably connected to the inner bottom wall of the box body 1. A through hole for the connecting rod 12 to pass through is opened on the upper surface of the box body 1.
[0024] A driving assembly is installed on the surface of the connecting rod 12. The driving assembly includes a first gear 18 fixedly installed on the surface of the connecting rod 12. A second gear 19 driven by a motor is meshed with the surface of the first gear 18. When the motor rotates in reverse, it can drive the turntable 3 to return to its original position. At this time, the latching block 16 rotates with the turntable 3 and latches with the microswitch 15. When the motor stops running, it means that the turntable 3 has successfully returned to its original position. And a rotary encoder 13 fixed to the inner bottom wall of the box body 1 is installed on the surface of the connecting rod 12.
[0025] Set the length to be bent on the PLC controller 11, start the electric telescopic rod 8, and the electric telescopic rod 8 drives the baffle 9 to move. At this time, the infrared distance sensor 10 detects the moving distance of the baffle 9. Since the position of the mounting strip 7 is fixed, the distance between the baffle 9 and the central column 4 can be calculated by detecting the moving distance of the baffle 9. When the distance reaches the value set on the PLC controller 11, the PLC controller 11 turns off the electric telescopic rod 8. Pass the steel bar through between the central column 4 and the pressing plate 6, start the motor, and the motor drives the connecting rod 12 to rotate through the first gear 18 and the second gear 19, and then drives the turntable 3 to rotate for bending. The rotary encoder 13 detects the rotation angle, that is, the bending angle. When the angle reaches the angle set on the PLC controller 11, the PLC controller 11 turns off the motor to complete the bending. The setting of the indicator light 20. After the baffle 9 moves to the specified position, the PLC controller 11 simultaneously starts the indicator light 20 to give a reminder, so that the bending device can perform fixed-length bending and can control the bending angle.
[0026] When the utility model is in use, for the steel bar positioning and bending device used in the building construction project, set the length to be bent on the PLC controller 11, start the electric telescopic rod 8, and the electric telescopic rod 8 drives the baffle 9 to move. At this time, the infrared distance sensor 10 detects the moving distance of the baffle 9. Since the position of the mounting strip 7 is fixed, the distance between the baffle 9 and the central column 4 can be calculated by detecting the moving distance of the baffle 9. When the distance reaches the value set on the PLC controller 11, the PLC controller 11 turns off the electric telescopic rod 8. Pass the steel bar through between the central column 4 and the pressing plate 6, start the motor, and the motor drives the connecting rod 12 to rotate through the first gear 18 and the second gear 19, and then drives the turntable 3 to rotate for bending. The rotary encoder 13 detects the rotation angle, that is, the bending angle. When the angle reaches the angle set on the PLC controller 11, the PLC controller 11 turns off the motor to complete the bending, so that the bending device can perform sizing bending and can control the bending angle.
[0027] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A steel bar positioning and bending device for building construction projects, characterized in that It includes a box body (1) and a workbench (2) installed on the box body (1), and is characterized in that: a turntable (3) is rotatably connected to the upper surface of the workbench (2), a central column (4) is rotatably connected to the upper surface of the turntable (3), a fixing plate (5) is fixedly connected to the upper surface of the turntable (3), an adjusting mechanism is provided on the side surface of the fixing plate (5), a pressing plate (6) is fixedly connected to the adjusting end of the adjusting mechanism, an installation strip (7) is fixedly connected to the upper surface of the box body (1), an electric telescopic rod (8) is fixedly installed on the back surface of the installation strip (7), a baffle (9) is fixedly installed on the telescopic end of the electric telescopic rod (8), and an infrared distance sensor (10) for detecting the moving distance of the baffle (9) is embedded in the front surface of the installation strip (7), a PLC controller (11) is fixedly connected to the upper surface of the box body (1), a connecting rod (12) for driving the turntable (3) to rotate is installed on the lower surface of the turntable (3), a driving component is installed on the surface of the connecting rod (12), and a rotary encoder (13) fixed to the inner bottom wall of the box body (1) is installed on the surface of the connecting rod (12).
2. The steel bar positioning and bending device for building construction projects according to claim 1, characterized in that, A fixing block (14) is fixedly installed on the upper surface of the box body (1), a microswitch (15) is fixedly connected to the back surface of the fixing block (14), and a lapping block (16) is fixedly connected to the surface of the turntable (3).
3. The steel bar positioning and bending device for building construction projects according to claim 2, characterized in that, The adjusting mechanism is specifically a threaded rod (17) threadedly connected to the fixing plate (5), the end surface of the threaded rod (17) is rotatably connected to the side surface of the pressing plate (6), and the lower surface of the pressing plate (6) is lapped with the upper surface of the turntable (3).
4. The steel bar positioning and bending device for building construction projects according to claim 3, characterized in that, The driving component includes a first gear (18) fixedly installed on the surface of the connecting rod (12), and a second gear (19) driven by a motor is meshed with the surface of the first gear (18).
5. A steel bar positioning and bending device for building construction projects according to claim 4, characterized in that, The bottom end of the connecting rod (12) is rotatably connected to the inner bottom wall of the box body (1), and a through hole for the connecting rod (12) to pass through is opened on the upper surface of the box body (1).
6. The steel bar positioning and bending device for building construction projects according to claim 5, wherein, An indicator light (20) is fixedly installed on the upper surface of the box body (1).