Silicon-iron alloy bar horizontal continuous casting crystallizer
The horizontal continuous casting device addresses water wastage and high production costs by implementing a circulating cooling system and post-extraction water spraying mechanism, enhancing cooling efficiency and rod handling.
Patent Information
- Application Number
- CN202421630102.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing horizontal continuous casting crystallizer cooler has a large amount of cooling water and cannot be recycled, resulting in waste of water resources and low production efficiency, making it difficult to quickly cool the molded rod after taking out the temperature.
The arc-shaped cooling tank and circulating water tank system are used, combined with the spray rack and the nozzle to recycle the cooling water. The cooling efficiency is improved through the arc-shaped cooling tank, and the spray rack is used to quickly cool down after forming, and the cooling water is recycled into the circulating water tank for recycling.
Improves cooling efficiency and production quality, reduces water resource waste, reduces production costs, and ensures rapid cooling of molded bars for easy collection.
Smart Images

Figure CN223097969U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of horizontal continuous casting crystallizers, in particular to a horizontal continuous casting crystallizer for ferrosilicon alloy bars. Background Art
[0002] The horizontal continuous casting crystallizer is one of the equipment used to produce continuous casting billets (continuous casting plates, continuous casting square billets, etc.). It is mainly used to cool and solidify liquid metal into solid billets during the continuous casting process.
[0003] After searching, a Chinese patent discloses a porous horizontal continuous casting crystallizer (authorization announcement number CN 213614011U). The patent technology includes a graphite mold sleeve, an upper cooler is provided above the graphite mold sleeve, a lower cooler is provided below the graphite mold sleeve, a plurality of mold grooves are provided in the graphite mold sleeve, the mold grooves are laid along a straight line, the upper cooler is provided with a first cooling pipe for cooling the mold grooves, and the lower cooler is provided with a second cooling pipe for cooling the mold grooves. The advantage of the utility model is that the horizontal continuous casting crystallizer can improve production efficiency.
[0004] Although the technology cools the mold sleeve by means of two coolers, the coolers require a large amount of cooling water and cannot be recycled, which wastes water resources and is not conducive to cost saving. In addition, when the rods are taken out after being formed, they will still maintain a high temperature for a long time. The device does not have a device for cooling the formed rods, which makes it difficult for staff to quickly collect the formed rods, thereby reducing work efficiency. Summary of the invention
[0005] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide a horizontal continuous casting crystallizer for ferrosilicon alloy bars.
[0006] The technical solution of the utility model is as follows: a horizontal continuous casting crystallizer for ferrosilicon alloy bars, comprising a mold sleeve, wherein two coolers are fixedly connected to the top and bottom of the mold sleeve respectively, a cooling groove is provided inside the cooler, and mold grooves are fixedly connected to the inside of the mold sleeve at equal intervals, a circulating water tank is fixedly connected to the top of the cooler, a support frame is fixedly connected to the outer side of the circulating water tank, a spray frame is symmetrically slidably connected to the bottom of the support frame, a recovery tank is fixedly connected to one side of the bottom of the mold sleeve, a cooling circulation component is arranged inside the circulating water tank, and a transmission component is arranged inside the support frame.
[0007] As a preferred embodiment, the cooling cycle assembly includes a circulating riser pipe. The outer sides of both ends of the mold sleeve near the two ends of the cooling tank are respectively fixedly connected with a circulating riser pipe. The two ends of the cooling tank are respectively fixedly connected with the corresponding circulating riser pipes through connecting pipes. The two circulating riser pipes are respectively fixedly connected with a circulating water tank through two water pipes. The parts of the two water pipes extending into the circulating water tank are respectively fixedly connected with a first water pump and a second water pump. A refrigerator is installed inside the circulating water tank.
[0008] As a preferred embodiment, the transmission assembly includes a bidirectional lead screw. The bidirectional lead screw is rotatably connected inside the support frame. The two spraying frames are respectively threadedly connected to the outer sides of the bidirectional lead screw. One side of the outer part of the support frame is fixedly connected with a motor. The output end of the motor extends into the support frame and is fixedly connected with the bidirectional lead screw.
[0009] As a preferred embodiment, the top of the recycling box is equidistantly provided with collection holes. The inner part of the recycling box extends into the circulating water tank and is fixedly connected with a recycling pipe. The bottom of the spraying frame is equidistantly fixedly connected with spray heads.
[0010] As a preferred embodiment, hoses are arranged inside both of the two spraying frames and extend into the circulating water tank. One end of each hose extends into the circulating water tank and is fixedly connected with a booster pump. One end of the recycling pipe extends into the recycling box and is provided with a water pump.
[0011] As a preferred embodiment, the first water pump, the second water pump, the refrigerator, the motor, the booster pump and the water pump are all electrically connected to an external controller. A water changing port is arranged on one side of the outer part of the circulating water tank.
[0012] The beneficial effects of the present utility model are as follows:
[0013] 1. The cooling area of the mold sleeve can be increased by the arc-shaped cooling tank of the device, improving the cooling efficiency, and making the molten iron inside the mold sleeve cool more evenly, thereby improving the production quality of the alloy bar. Cooperating with the circulating water tank, the cooling water can be recycled, and the cooling effect is ensured under the refrigeration of the refrigerator.
[0014] 2. After the formed alloy bar is drawn out, the reciprocating spraying frame and the spray heads can be used to quickly cool it, preventing the problem that the formed alloy bar is still at a relatively high temperature for a long time after being taken out, making it difficult for the staff to collect. And the cooling water droplets after spraying fall on the top of the recycling box, and then flow into the recycling box through the collection holes, completing the recycling of the cooling water. Then the recycling pipe can use the water pump to re-transport the recycled cooling water into the circulating water tank, further achieving the recycling and utilization of water resources and reducing the production cost. Brief Description of the Drawings
[0015] The present utility model will be further described below in conjunction with the drawings.
[0016] Figure 1 is a perspective view of the present utility model;
[0017] Figure 2 is a cross-sectional view of the cooler in the present utility model;
[0018] Figure 3 is a cross-sectional view of the circulation water tank in the present utility model;
[0019] Figure 4 is a bottom view of the support frame in the present utility model;
[0020] Figure 5 is the Figure 1 enlarged view of part A in the present utility model.
[0021] In the figure: 1, mold sleeve; 2, cooler; 3, cooling tank; 4, circulation riser; 5, circulation water tank; 6, first water pump; 7, second water pump; 8, refrigerator; 9, mold groove; 10, support frame; 11, spray frame; 12, nozzle; 13, bidirectional lead screw; 14, motor; 15, recovery box; 16, collection hole; 17, recovery pipe; 18, hose. Detailed Embodiment
[0022] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific embodiments.
[0023] Please refer to Figures 1-5 , a horizontal continuous casting crystallizer for ferrosilicon alloy bars, comprising a mold sleeve 1, two coolers 2 are respectively fixedly connected to the top and bottom of the mold sleeve 1, a cooling tank 3 is opened inside the cooler 2, mold grooves 9 are fixedly connected at equal intervals inside the mold sleeve 1, a circulation water tank 5 is fixedly connected to the top of the cooler 2, a support frame 10 is fixedly connected to the outer side of the circulation water tank 5, spray frames 11 are symmetrically slidably connected to the bottom of the support frame 10, a recovery box 15 is fixedly connected to one side of the bottom of the mold sleeve 1, a cooling circulation component is arranged inside the circulation water tank 5, and a transmission component is arranged inside the support frame 10.
[0024] Specifically, the cooling cycle component includes a circulating riser pipe 4. The outer sides of both ends of the mold sleeve 1 near the two ends of the cooling tank 3 are respectively fixedly connected with the circulating riser pipe 4. The two ends of the cooling tank 3 are respectively fixedly connected with the corresponding circulating riser pipe 4 through connecting pipes. The two circulating riser pipes 4 are respectively fixedly connected with a circulating water tank 5 through two water pipes. The two water pipes extend into the circulating water tank 5 and are respectively fixedly connected with a first water pump 6 and a second water pump 7. A refrigerator 8 is installed inside the circulating water tank 5. The transmission component includes a bidirectional lead screw 13. The bidirectional lead screw 13 is rotatably connected inside the support frame 10. The two spray frames 11 are respectively threadedly connected to the outer sides of the bidirectional lead screw 13. A motor 14 is fixedly connected to one side of the outer part of the support frame 10. The output end of the motor 14 extends into the support frame 10 and is fixedly connected with the bidirectional lead screw 13. The top of the recycling box 15 is equidistantly provided with collection holes 16. The inner part of the recycling box 15 extends into the circulating water tank 5 and is fixedly connected with a recycling pipe 17. The bottom of the spray frame 11 is equidistantly fixedly connected with spray nozzles 12. The inner parts of the two spray frames 11 extend into the circulating water tank 5 and are both provided with hoses 18. One end of the hose 18 extends into the circulating water tank 5 and is fixedly connected with a booster pump. One end of the recycling pipe 17 extends into the recycling box 15 and is installed with a water extraction pump.
[0025] Through the above technical solution, when cooling the mold sleeve 1, the first water pump 6, the second water pump 7 and the refrigerator 8 are started by an external controller. The refrigerator 8 can refrigerate the cooling water inside the circulating water tank 5. The first water pump 6 can pump out the cooling water inside the circulating water tank 5 into the two coolers 2. The mold sleeve 1 can be cooled by powder filling through the arc-shaped cooling tank 3, improving the cooling efficiency. Then, the second water pump 7 can pump the cooling water inside the cooling tank 3 into the circulating water tank 5 for refrigeration, realizing the circulating cooling of the mold sleeve 1, keeping the cooling water at a relatively low temperature for a long time, and effectively saving water resources. When the alloy bar is drawn out from the inside of the mold groove 9, the motor 14, the booster pump and the water extraction pump are started by the external controller. Then, the hose 18 can extract the cooling water from the inside of the circulating water tank 5 through the booster pump and spray the cooling water out through the nozzles 12 at the bottom of the spray rack 11, so as to quickly cool the drawn alloy bar, preventing the alloy bar after forming and taking out from remaining at a relatively high temperature for a long time, which makes it difficult for the staff to collect. At the same time, the output end of the motor 14 can drive the bidirectional lead screw 13 to rotate, and it is preset that the output end of the motor 14 rotates reciprocally. The bidirectional lead screw 13 drives the two spray racks 11 to move reciprocally through the thread connection relationship, thus expanding the spraying range of the nozzles 12 on the alloy bar. The cooling water droplets after spraying fall to the top of the recovery tank 15 and then flow into the inside of the recovery tank 15 through the collection holes 16, completing the recovery of the cooling water. Then, the recovery pipe 17 can re-transport the recovered cooling water into the circulating water tank 5 through the water extraction pump, further achieving the recycling of water resources and reducing the production cost. This device can increase the cooling area of the mold sleeve 1 through the arc-shaped cooling tank 3, improve the cooling efficiency, and make the molten iron inside the mold sleeve 1 cool more evenly, thus improving the production quality of the alloy bar. Cooperating with the circulating water tank 5, the cooling water can be recycled, and at the same time, the cooling effect is ensured under the refrigeration of the refrigerator 8. After the formed alloy bar is drawn out, this device can quickly cool it through the reciprocating spray rack 11 and the nozzles 12, preventing the problem that the alloy bar after forming and taking out remains at a relatively high temperature for a long time, which makes it difficult for the staff to collect. And the cooling water droplets after spraying fall to the top of the recovery tank 15 and then flow into the inside of the recovery tank 15 through the collection holes 16, completing the recovery of the cooling water. Then, the recovery pipe 17 can re-transport the recovered cooling water into the circulating water tank 5 through the water extraction pump, further achieving the recycling of water resources and reducing the production cost.
[0026] Specifically, the first water pump 6, the second water pump 7, the refrigerator 8, the motor 14, the booster pump and the water extraction pump are all electrically connected to the external controller. A water changing port is arranged on one side of the outside of the circulating water tank 5.
[0027] Through the above technical solution, the external controller facilitates the staff to quickly control the first water pump 6, the second water pump 7, the cooler 8, the motor 14, the booster pump and the water extraction pump. The external water changing device can be connected through the water changing port to replace the cooling water inside the circulation water tank 5.
[0028] During use, when cooling the mold sleeve 1, the first water pump 6, the second water pump 7 and the refrigerator 8 are started by an external controller. The refrigerator 8 can refrigerate the cooling water inside the circulating water tank 5. The first water pump 6 can pump out the cooling water inside the circulating water tank 5 into the two coolers 2. The mold sleeve 1 can be cooled by powder filling through the arc-shaped cooling groove 3, which improves the cooling efficiency. Then, the second water pump 7 can pump the cooling water inside the cooling groove 3 into the circulating water tank 5 for refrigeration, realizing the circulating cooling of the mold sleeve 1. The cooling water can be kept at a relatively low temperature for a long time, and water resources are effectively saved. When the alloy bar is drawn out from the inside of the mold groove 9, the motor 14, the booster pump and the water extraction pump are started by an external controller. Then, the hose 18 can pump out the cooling water from the inside of the circulating water tank 5 through the booster pump and spray the cooling water through the nozzles 12 at the bottom of the spray rack 11, so as to quickly cool the drawn alloy bar, preventing the alloy bar after forming and taking out from still being at a relatively high temperature for a long time, which makes it difficult for the staff to collect. At the same time, the output end of the motor 14 can drive the bidirectional lead screw 13 to rotate, and it is preset that the output end of the motor 14 rotates reciprocally. The bidirectional lead screw 13 drives the two spray racks 11 to move reciprocally through the thread connection relationship, thus expanding the spraying range of the nozzles 12 on the alloy bar. The cooled water droplets after spraying fall to the top of the recovery box 15 and then flow into the inside of the recovery box 15 through the collection holes 16, completing the recovery of the cooling water. Then, the recovery pipe 17 can pump the recovered cooling water back into the circulating water tank 5 through the water extraction pump, further achieving the recycling of water resources and reducing the production cost. This device can increase the cooling area of the mold sleeve 1 through the arc-shaped cooling groove 3, improve the cooling efficiency, and make the molten iron inside the mold sleeve 1 cool more evenly, thus improving the production quality of the alloy bar. Combined with the circulating water tank 5, the cooling water can be recycled, and at the same time, the cooling effect is ensured under the refrigeration of the refrigerator 8. After the formed alloy bar is drawn out, this device can quickly cool it through the reciprocating spray rack 11 and the nozzles 12, preventing the problem that the alloy bar after forming and taking out is still at a relatively high temperature for a long time, which makes it difficult for the staff to collect. And the cooled water droplets after spraying fall to the top of the recovery box 15 and then flow into the inside of the recovery box 15 through the collection holes 16, completing the recovery of the cooling water. Then, the recovery pipe 17 can pump the recovered cooling water back into the circulating water tank 5 through the water extraction pump, further achieving the recycling of water resources and reducing the production cost. Through the external controller, it is convenient for the staff to quickly control the first water pump 6, the second water pump 7, the refrigerator 8, the motor 14, the booster pump and the water extraction pump. The cooling water inside the circulating water tank 5 can be replaced by connecting an external water changing device through the water changing port.
[0029] The above front, back, left, right, up and down are all based on those in the attached drawings of the specificationFigure 1 Based on [[ID=]], with the perspective of observing the person as the standard, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0030] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the protection scope of the present invention.
[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and the above embodiments and the description in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A horizontal continuous casting mold for ferrosilicon alloy bars, comprising a mold sleeve (1), characterized in that, Two coolers (2) are fixedly connected to the top and bottom of the mold sleeve (1) respectively. A cooling groove (3) is formed inside the cooler (2). Mold grooves (9) are fixedly connected to the inside of the mold sleeve (1) at equal intervals. A circulating water tank (5) is fixedly connected to the top of the cooler (2). A support frame (10) is fixedly connected to the outer side of the circulating water tank (5). Spray frames (11) are symmetrically and slidably connected to the bottom of the support frame (10). A recovery box (15) is fixedly connected to one side of the bottom of the mold sleeve (1). A cooling circulation component is arranged inside the circulating water tank (5), and a transmission component is arranged inside the support frame (10).
2. The horizontal continuous casting mold for ferrosilicon alloy bars according to claim 1, characterized in that, The cooling circulation component includes circulating vertical pipes (4). Circulating vertical pipes (4) are fixedly connected to both ends of the outer sides of the mold sleeve (1) close to the cooling groove (3). Both ends of the cooling groove (3) are fixedly connected to the corresponding circulating vertical pipes (4) through connecting pipes. The two circulating vertical pipes (4) are respectively fixedly connected to the circulating water tank (5) through two water pipes. The two water pipes extend into the circulating water tank (5) and are respectively fixedly connected with a first water pump (6) and a second water pump (7). A refrigerator (8) is installed inside the circulating water tank (5).
3. A horizontal continuous casting mold for ferrosilicon alloy bars according to claim 2, characterized in that, The transmission component includes a bidirectional lead screw (13). The bidirectional lead screw (13) is rotatably connected inside the support frame (10). The two spray frames (11) are respectively threadedly connected to both sides of the outer part of the bidirectional lead screw (13). A motor (14) is fixedly connected to the outer side of the support frame (10). The output end of the motor (14) extends into the support frame (10) and is fixedly connected with the bidirectional lead screw (13).
4. A ferrosilicon alloy bar horizontal continuous casting mold according to claim 3, characterized in that, Collection holes (16) are formed at equal intervals in the top of the recovery box (15). A recovery pipe (17) is fixedly connected to the inside of the recovery box (15) and extends into the circulating water tank (5). Spray heads (12) are fixedly connected to the bottom of the spray frame (11) at equal intervals.
5. The horizontal continuous casting mold for ferrosilicon alloy bars according to claim 4, characterized in that, Hoses (18) are arranged inside the two spray frames (11) and extend into the circulating water tank (5). One end of the hose (18) extends into the circulating water tank (5) and is fixedly connected with a booster pump. A water extraction pump is installed at one end of the recovery pipe (17) extending into the recovery box (15).
6. The horizontal continuous casting crystallizer for ferrosilicon alloy bars according to claim 5, characterized in that, The first water pump (6), the second water pump (7), the refrigerator (8), the motor (14), the booster pump and the water extraction pump are all electrically connected to an external controller. A water changing port is arranged on the outer side of the circulating water tank (5).
Citation Information
Patent Citations
Porous horizontal continuous casting crystallizer
CN213614011U