Magnetic field forming press with self-cleaning function
The self-cleaning magnetic field molding machine addresses powder spillage and module handling issues by integrating a cleaning mechanism with an oil cylinder and suction head, improving operational efficiency and simplifying module handling.
Patent Information
- Application Number
- CN202422243365.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-13
AI Technical Summary
Traditional magnetic field presses are prone to scattering when magnetic powder materials are poured into the mold and the mold replacement is complicated.
A magnetic field press with self-cleaning function is designed, including a cleaning mechanism, clamping positioning assembly and oil cylinder system, which can automatically clean and convenient installation and disassembly of molds through extrusion plates, extractor heads and fans.
Automatic cleaning of magnetic powder is realized, reducing the cleaning burden of staff, and improving the installation and disassembly efficiency of molds.
Smart Images

Figure CN223098017U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic field molding machines, and particularly relates to a magnetic field molding machine with a self-cleaning function. Background Art
[0002] The magnetic field molding machine is another name for the magnetic field press, and the magnetic field press is a press reformed on the basis of the original large-scale molding press in the magnetic industry. The magnetic field press usually presses magnetic powder materials into specific shapes under the action of a magnetic field through a mold.
[0003] However, there are many inconveniences when the traditional magnetic field molding machine presses and forms magnetic powder materials. For example, when the magnetic powder is poured into the inside of the mold, it is easy to scatter on the surface of the mold, which is not convenient for the staff to clean, and it is more cumbersome to disassemble and replace the mold. Summary of the Utility Model
[0004] The technical problem solved by the utility model is that in the prior art, when the magnetic powder is poured into the inside of the mold, it is easy to scatter and it is more cumbersome to replace the mold. The utility model provides a magnetic field molding machine with a self-cleaning function.
[0005] To solve the above technical problem, the magnetic field molding machine with a self-cleaning function provided by the utility model includes a frame. Inside the frame, there is a forming mold and a placement frame which is in contact with the forming mold and connected to the inner bottom wall of the frame. On the upper surface of the frame, there is a first oil cylinder and a cleaning mechanism connected to the first oil cylinder. The cleaning mechanism includes a pressing plate located inside the frame and directly above the forming mold, and a pressing rod connected to the pressing plate and fixedly connected to the output end of the first oil cylinder. The pressing plate is used for pressing and forming the powder material in the forming mold. Outside the forming mold, there is a clamping and positioning component which is used for clamping the forming mold and moving it to the reserved hole in the placement frame.
[0006] Preferably, a second oil cylinder is installed in the reserved groove at the lower part of the frame. The output end of the second oil cylinder penetrates through the frame and is directly below the reserved hole in the placement frame. By setting the second oil cylinder, the output end of the second oil cylinder can pass through the placement frame and fit tightly with the reserved hole of the forming mold, avoiding the dropping of the magnetic powder in the forming mold, and facilitating the cooperation with the first oil cylinder to press and form the magnetic powder.
[0007] Preferably, orientation electromagnetic rings facing two directions of the forming mold are inlaid on the outer surface of the frame, and a handle connected to the orientation electromagnetic rings and located outside the frame is provided. By setting the handle, it is convenient to adjust the telescoping of the orientation electromagnetic rings, thereby adjusting the distance between the two orientation electromagnetic rings, and further adjusting the magnetic field strength during the processing of the magnetic powder.
[0008] Preferably, the cleaning mechanism includes a connecting ring fixedly connected to the outer surface of the extrusion rod, and a plurality of extraction heads embedded in the bottom surface of the connecting ring and facing the upper surface of the forming die. By providing the sliding cylinder, it is convenient to suck the residues through subsequent components. And as the connecting ring follows the extrusion rod to descend, the extraction heads can synchronously descend to the upper part of the forming die, facilitating the suction cleaning of the residues.
[0009] Preferably, the cleaning mechanism further includes an annular pipe sleeved on the outer surface of the first oil cylinder, and a sliding cylinder communicating with the annular pipe and the extraction heads. By providing the sliding cylinder, it can slide at the frame, and thus can move synchronously with the descent of the extraction heads, and then communicate a plurality of sliding cylinders through the annular pipe.
[0010] Preferably, the cleaning mechanism further includes a blower fixed on the upper surface of the frame, and a corrugated pipe communicating with the output end of the blower and the outer surface of the annular pipe. By providing the blower, the output end of the blower evacuates the inside of the annular pipe through the corrugated pipe, and thus sucks the residues on the surface of the forming die through the annular pipe and the extraction heads.
[0011] Preferably, the clamping and positioning assembly includes a connecting plate connected to the placement frame. The clamping and positioning assembly further includes an electric push rod fixedly connected to the connecting plate, and clamping blocks connected to the output end of the electric push rod and facing two directions of the forming die. By providing the electric push rod, it is convenient to push or pull the clamping blocks to clamp and fix the forming die, so as to accurately communicate the material storage holes in the forming die with the through holes in the placement frame.
[0012] Preferably, the clamping and positioning assembly further includes sliding bars connected to the clamping blocks and slidably matched with the connecting plate. A collection box is fixedly connected to the outer surface of the frame. By providing the sliding bars, the stability of the clamping blocks during clamping and positioning of the forming die can be better improved, avoiding the situation of shaking and deviation of the clamping blocks during movement.
[0013] Compared with the related art, the utility model has the following beneficial effects:
[0014] 1. By providing the innovative cleaning mechanism, the utility model can facilitate the suction cleaning of the residues scattered on the surface of the forming die when the magnetic powder is poured into the forming die, thus avoiding affecting the subsequent pressing and forming work of the magnetic powder, reducing the inconvenience of the staff in cleaning the residues, and greatly improving the work convenience of the staff. And through the clamping and positioning assembly, it is convenient to clamp and fix the forming die, so that the forming die can be quickly installed or disassembled and replaced.
[0015] 2. The utility model is provided with a second oil cylinder, and the output end of the second oil cylinder can pass through the placement frame and be closely attached to the reserved hole of the forming die. By setting a handle, it is convenient to adjust the magnetic field strength during the processing of magnetic powder by the orientation electromagnetic ring. By setting a sliding cylinder, it is convenient to inhale residues through subsequent components. By setting a sliding cylinder, it is convenient to slide at the frame. By setting a fan, the output end of the fan evacuates the inside of the annular pipe through a corrugated pipe. By setting an electric push rod, it is convenient to push or pull the clamping block to clamp and fix the forming die.
[0016] To make the above and other objects, features, and advantages of the present utility model more obvious and understandable, the following specifically enumerates preferred embodiments and, in conjunction with the accompanying drawings, provides a detailed description as follows. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0018] Figure 1 It is the front elevational view of the three-dimensional structure of the overall device of the present utility model;
[0019] Figure 2 It is the bottom elevational view of the three-dimensional structure of the overall device of the present utility model;
[0020] Figure 3 It is the cross-sectional view of the three-dimensional structure of the overall device of the present utility model;
[0021] Figure 4 For the present utility model Figure 2 The partial enlarged schematic view at A in;
[0022] Figure 5 For the present utility model Figure 3 The partial enlarged schematic view at B in.
[0023] Reference numerals in the drawings:
[0024] 1. Frame; 2. Placement frame; 3. Forming die; 4. First oil cylinder; 5. Cleaning mechanism; 501. Extrusion rod; 502. Extrusion plate; 503. Connection ring; 504. Extraction head; 505. Sliding cylinder; 506. Annular pipe; 507. Fan; 508. Corrugated pipe; 6. Second oil cylinder; 7. Orientation electromagnetic ring; 8. Handle; 9. Connecting plate; 10. Electric push rod; 11. Clamping block; 12. Slide bar; 13. Collection box. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0026] Please refer to Figures 1-5 , a magnetic field molding machine with a self-cleaning function, including a frame 1, a molding die 3 is arranged inside the frame 1, and a placement frame 2 that is in contact with the molding die 3 and connected to the inner bottom wall of the frame 1. A first oil cylinder 4 is fixedly connected to the upper surface of the frame 1, and a cleaning mechanism 5 is connected to the first oil cylinder 4.
[0027] Refer to Figures 1 to 5 , the setting of the first oil cylinder 4 can facilitate the extrusion molding of the magnetic powder in the molding die 3, and through the mutual adaptation and connection of the placement frame 2 and the reserved holes in the molding die 3, it can facilitate the storage of the magnetic powder and the work of the lower driving device to push out the molded workpiece.
[0028] A second oil cylinder 6 is installed in the reserved groove at the lower part of the frame 1. The output end of the second oil cylinder 6 penetrates through the frame 1 and is directly below the reserved hole in the placement frame 2. By setting the second oil cylinder 6, the output end of the second oil cylinder 6 can pass through the placement frame 2 and be tightly attached to the reserved hole of the molding die 3, avoiding the dropping of the magnetic powder in the molding die 3.
[0029] And it is convenient to cooperate with the first oil cylinder 4 to press and mold the magnetic powder, and it is also convenient to push the workpiece out of the molding die 3 after the magnetic powder is pressed and molded, facilitating the removal of the workpiece.
[0030] Orientation electromagnetic rings 7 are inlaid on the outer surface of the frame 1 at two positions facing the molding die 3, and a handle 8 is connected to the orientation electromagnetic rings 7 and located outside the frame 1. By setting the handle 8, it can facilitate the adjustment of the expansion and contraction of the orientation electromagnetic rings 7, thereby adjusting the distance between the two orientation electromagnetic rings 7, and further adjusting the magnetic field strength during the processing of the magnetic powder.
[0031] The cleaning mechanism 5 includes a pressing plate 502 located inside the frame 1 and facing above the molding die 3, and a pressing rod 501 connected to the pressing plate 502 and fixedly connected to the output end of the first oil cylinder 4. The pressing plate 502 is used to press and mold the powder material in the molding die 3.
[0032] Refer to Figures 1 to 4, The setting of the cleaning mechanism 5 can facilitate the suction of magnetic residues scattered on the surface of the forming die 3 by the magnetic powder in the forming die 3 during pressing, thereby keeping the surface of the forming die 3 clean, avoiding the influence of residues on the subsequent workpiece pressing and forming effect, and facilitating the solution of the inconvenience during the cleaning by the staff.
[0033] The cleaning mechanism 5 includes a connecting ring 503 fixedly connected to the outer surface of the extrusion rod 501, and a plurality of extraction heads 504 embedded in the bottom surface of the connecting ring 503 and facing the upper surface of the forming die 3. By setting the sliding cylinder 505, it is convenient to suck the residues through subsequent components, and by the descent of the connecting ring 503 following the extrusion rod 501, the extraction heads 504 can synchronously descend to the upper part of the forming die 3, facilitating the suction and cleaning of the residues.
[0034] And the length of the extrusion rod 501 extending into the forming die 3 has a specific distance limit, which will not cause the situation that the extraction heads 504 and the forming die 3 are damaged by extrusion when the extrusion rod 501 descends into the forming die 3.
[0035] The cleaning mechanism 5 further includes an annular pipe 506 sleeved on the outer surface of the first oil cylinder 4, and a sliding cylinder 505 communicating with the annular pipe 506 and the extraction heads 504. By setting the sliding cylinder 505, it is convenient to slide at the frame 1, so that it can move synchronously with the descent of the extraction heads 504, and then the plurality of sliding cylinders 505 are connected through the annular pipe 506, facilitating the connection with subsequent components and greatly improving the practicality of the overall device.
[0036] The cleaning mechanism 5 further includes a blower 507 fixed on the upper surface of the frame 1, and a corrugated pipe 508 communicating with the output end of the blower 507 and the outer surface of the annular pipe 506. By setting the blower 507, the output end of the blower 507 sucks air into the annular pipe 506 through the corrugated pipe 508.
[0037] Thus, the residues on the surface of the forming die 3 are sucked through the annular pipe 506 and the extraction heads 504, facilitating the cleaning of the residues and reducing the workload and inconvenience of the staff.
[0038] A clamping and positioning assembly is provided outside the forming die 3. The clamping and positioning assembly is used to clamp the forming die 3 and move it to the reserved hole in the placement frame 2. By setting the clamping and positioning assembly, it is convenient to clamp, install and disassemble the forming die 3, so as to facilitate the quick installation or disassembly of the forming die 3 and reduce the complexity of the staff during the installation of the forming die 3.
[0039] The clamping and positioning assembly includes a connecting plate 9 connected to the placement frame 2. The clamping and positioning assembly further includes an electric push rod 10 fixedly connected to the connecting plate 9, and clamping blocks 11 connected to the output end of the electric push rod 10 and facing two directions of the forming die 3.
[0040] By setting the electric push rod 10, it is possible to facilitate the pushing or pulling of the clamping block 11 to clamp and fix the forming die 3, so as to facilitate the accurate connection of the material storage hole in the forming die 3 with the through hole in the placement frame 2, and further facilitate the positioning installation or disassembly of the forming die 3, greatly improving the convenience of installing or disassembling the forming die 3.
[0041] The clamping and positioning assembly further includes a slide bar 12 connected to the clamping block 11 and slidably matched with the connecting plate 9. A collection box 13 is fixedly connected to the outer surface of the frame 1. By setting the slide bar 12, the stability of the clamping block 11 during the clamping and positioning of the forming die 3 can be better improved, and the clamping and positioning effect on the forming die 3 can be greatly improved. The setting of the collection box 13 can facilitate the storage and placement of the pressed workpieces.
[0042] The specific implementation process of the present utility model is as follows: When compacting the magnetic powder, first, through the clamping and positioning assembly, by means of the electric push rod 10, the electric push rod 10 pushes the clamping block 11 to install and fix the forming die 3, so that the reserved hole in the forming die 3 is adapted and communicated with the reserved hole in the placement frame 2, and the output end of the second oil cylinder 6 can be closely attached to the inner wall of the reserved hole in the placement frame 2, and the magnetic field size of the orientation electromagnetic ring 7 for the magnetic powder in the forming die 3 can be adjusted through the handle 8 according to requirements.
[0043] At this time, pour the magnetic powder into the forming die 3. By starting the first oil cylinder 4, the output end of the first oil cylinder 4 pushes the extrusion rod 501 and the extrusion plate 502 to press down. And when the extrusion plate 502 presses the magnetic powder in the forming die 3, the connecting ring 503 and the extraction head 504 can be driven to descend synchronously by the extrusion rod 501. When the blower 507 is started, the extraction head 504 sucks the residues on the surface of the forming die 3, so as to clean the residues and avoid the residues affecting the subsequent forming of the workpiece. After the workpiece is formed, when the extrusion rod 501 and the output end of the second oil cylinder 6 are started simultaneously, the workpiece is pushed out of the forming die 3, and it is thus convenient for the staff to take out the workpiece.
[0044] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. All equivalent structural or equivalent process transformations made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied to other related technical fields, are similarly included in the patent protection scope of the present utility model.
Claims
1. A magnetic field molding machine with a self-cleaning function, comprising a frame (1), characterized in that: Inside the frame (1), there is a forming die (3), and a placement frame (2) that contacts the forming die (3) and is connected to the inner bottom wall of the frame (1). On the upper surface of the frame (1), a first oil cylinder (4) is fixedly connected, and a cleaning mechanism (5) is connected to the first oil cylinder (4). The cleaning mechanism (5) includes a pressing plate (502) located inside the frame (1) and directly above the forming die (3), and a pressing rod (501) connected to the pressing plate (502) and fixedly connected to the output end of the first oil cylinder (4). The pressing plate (502) is used to press and form the powder material in the forming die (3); outside the forming die (3), there is a clamping and positioning assembly, and the clamping and positioning assembly is used to clamp the forming die (3) and move it to the reserved hole in the placement frame (2).
2. The magnetic field molding machine with self-cleaning function according to claim 1, characterized in that: A second oil cylinder (6) is installed in the reserved groove at the lower part of the frame (1), and the output end of the second oil cylinder (6) penetrates the frame (1) and is directly below the reserved hole in the placement frame (2).
3. The magnetic field molding machine with self-cleaning function according to claim 1, characterized in that: On the outer surface of the frame (1), orientation electromagnetic rings (7) are inlaid at two positions facing the forming die (3), and a handle (8) is connected to the orientation electromagnetic rings (7) and is located outside the frame (1).
4. The magnetic field press with self-cleaning function according to claim 1, characterized in that: The cleaning mechanism (5) includes a connecting ring (503) fixedly connected to the outer surface of the pressing rod (501), and a number of extraction heads (504) inlaid on the bottom surface of the connecting ring (503) and facing the upper surface of the forming die (3).
5. The magnetic field pressing machine with self-cleaning function according to claim 4, characterized in that: The cleaning mechanism (5) further includes an annular tube (506) sleeved on the outer surface of the first oil cylinder (4), and a sliding cylinder (505) communicating with the annular tube (506) and the extraction heads (504).
6. The magnetic field press with self-cleaning function according to claim 5, wherein: The cleaning mechanism (5) further includes a blower (507) fixed on the upper surface of the frame (1), and a corrugated pipe (508) communicating with the output end of the blower (507) and the outer surface of the annular tube (506).
7. A magnetic field molding machine with a self-cleaning function according to claim 1, characterized in that: The clamping and positioning assembly includes a connecting plate (9) connected to the placement frame (2). The clamping and positioning assembly further includes an electric push rod (10) fixedly connected to the connecting plate (9), and clamping blocks (11) connected to the output end of the electric push rod (10) and facing the forming die (3) at two positions.
8. A magnetic field molding machine with a self-cleaning function according to claim 7, characterized in that: The clamping and positioning assembly further includes sliding bars (12) connected to the clamping blocks (11) and slidingly matched with the connecting plate (9). A collection box (13) is fixedly connected to the outer surface of the frame (1).