Batch processing equipment for steel structure building materials

Abstract

The utility model discloses steel structure building material batch processing equipment, which relates to the technical field of steel structure production, comprises an equipment main body and a motor, and is characterized in that the output end of the motor is connected with a driving wheel, the top of the equipment main body is provided with a second air cylinder, and the output end of the second air cylinder is connected with a first adjusting frame. Through the arrangement of the first adjusting frame, the driving wheel, the abutting wheel, the second adjusting frame, the driven wheel, the transmission pin and the transmission groove, when a certain cutting blade is damaged and needs to be replaced independently, the first adjusting frame is driven by the second air cylinder to move rightwards, so that the abutting wheel is separated from the driven wheel, and limiting of the driven wheel and the second adjusting frame is finished; at the moment, the second adjusting frame can slide rightwards to separate the driven wheels, so that a certain cutting blade can be replaced independently; a certain cutting blade can be conveniently and independently replaced, the multiple cutting blades do not need to be detached after the whole shaft is detached, and the whole shaft and the multiple cutting blades do not need to be replaced together.

Description

Technical Field

[0001] The utility model relates to the technical field of steel structure production, in particular to a batch processing device for steel structure building materials. Background Technique

[0002] Steel structures are mainly composed of steel beams, steel columns, steel trusses and other components made of sections and steel plates. In a steel structure, the components or parts are connected by welds, bolts or rivets. Steel structures have the characteristics of high strength, light self-weight, strong deformation ability, good toughness, high reliability, etc. Applying steel structures in construction projects can effectively improve the performance of construction projects and save construction costs. Replacing concrete structures with steel structures can reduce the use of sand, stones and cement, and reduce the damage to non-renewable resources. During the production of steel structures, steel structure materials need to be processed by cutting, grinding, drilling, welding, etc.

[0003] The existing fixed-distance cutting of steel structures is mainly carried out by two methods. One is to cut steel structure materials simultaneously with multiple blades, and the other is to cut with a single blade and push the steel structure materials with a pushing structure. And the simultaneous cutting with multiple blades is generally divided into two types. One is to drive multiple cutting blades respectively by multiple motors, and the other is that the motor drives multiple cutting blades through a shaft;

[0004] Driving multiple blades to operate for cutting respectively by multiple motors is relatively flexible, but the procurement cost and operation cost are relatively high. Although the cost is relatively low when a single motor drives multiple blades through a shaft, the blades are consumable parts. Multiple blades are installed on a single shaft, resulting in the need to first remove the shaft and then disassemble the multiple blades when disassembling, or directly replace the shaft. If a certain blade breaks and needs to be replaced separately, the above disassembly and assembly operations are relatively cumbersome. Content of the Utility Model

[0005] Based on this, the purpose of the utility model is to provide a batch processing device for steel structure building materials to solve the technical problems mentioned in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A batch processing device for steel structure building materials, including a device main body and a motor, characterized in that: a driving wheel is connected to the output end of the motor, a second cylinder is installed on the top of the device main body, and a first adjusting frame is connected to the output end of the second cylinder, and a pressing wheel penetrates through both sides of the first adjusting frame. Above the inner part of the device main body, a double guide rod is fixed, and a second adjusting frame is connected to the bottom of the double guide rod. A driven wheel penetrates through both sides of the second adjusting frame, and a transmission pin is fixed to one end of both the driven wheel and the driving wheel. A transmission groove is opened at the other end of the driven wheel and one end of the pressing wheel. A screw rod is fixed above one side of the driven wheel, and a limiting piece and a nut are respectively sleeved on the outer part of the screw rod.

[0007] By adopting the above technical solution, when a cutting disc is damaged and needs to be replaced separately, the first adjusting frame is driven to move right by the second cylinder, so that the resisting wheel is separated from the driven wheel, and the limiting of the driven wheel and the second adjusting frame is ended. At this time, the second adjusting frame can be slid to the right to separate the driven wheel from the driven wheel. When the driven wheel is separated from the driven wheel, the limiting of the limiting piece is ended by loosening the bolt. Thereafter, the limiting piece and the cutting disc can be removed, and a new cutting disc can be installed and then the limiting piece can be put back. Thereafter, the limiting piece is limited by tightening the nut on the screw rod, thereby limiting the cutting disc, and the nut is set by the setting of the limiting piece. The increased pressure is distributed, the pressure area is increased, and the pressure is reduced to avoid the cutting blade from being crushed. After the replacement is completed, the second adjustment frame is moved left to make multiple driven wheels fit together, and the driven wheel is rotated at the same time to align the transmission pin and the transmission groove between the driven wheels. Then, the first adjustment frame is driven to move left by the second cylinder to make the resisting wheel resist the driven wheel, thereby avoiding the second adjustment frame from moving right to disconnect the transmission, and the resisting wheel is rotated at the same time to align the transmission groove on the resisting wheel with the transmission pin on the driven wheel. During subsequent cutting, torque is transmitted through the transmission pin and the transmission groove, so that the driving wheel can drive the driven wheel to rotate, and torque can also be transmitted between multiple driven wheels.

[0008] Furthermore, the first adjustment frame is slidably connected to the equipment body, and the second adjustment frame is slidably connected to the double guide rods.

[0009] By adopting the above technical solution, the first adjusting frame is driven to move rightward by the second cylinder, thereby separating the contact wheel from the driven wheel, ending the limiting of the driven wheel and the second adjusting frame. At this time, the second adjusting frame can be slid rightward to separate the driven wheels.

[0010] Furthermore, the abutting wheel abuts against the driven wheel, and the driven wheel abuts against the driving wheel.

[0011] By adopting the above technical solution, after the replacement is completed, the second adjustment frame is moved leftward to make multiple driven wheels fit together, and the driven wheels are rotated at the same time to align the transmission pins and transmission grooves between the driven wheels. Then, the first adjustment frame is driven to move leftward by the second cylinder to make the resisting wheel resist the driven wheel, thereby preventing the second adjustment frame from moving rightward to disconnect the transmission, and the resisting wheel is rotated at the same time to align the transmission groove on the resisting wheel with the transmission pin on the driven wheel.

[0012] Furthermore, the cross-sections of the transmission pin and the transmission groove are both plum blossom-shaped, and the transmission pin and the transmission groove are detachably connected.

[0013] By adopting the above technical solution, torque is transmitted through the transmission pin and the transmission groove during subsequent cutting, so that the driving wheel can drive the driven wheel to rotate, and torque can also be transmitted between multiple driven wheels.

[0014] Further, the driving wheel is rotatably connected to the device main body, the driven wheel is rotatably connected to the second adjusting frame, and the abutting wheel is rotatably connected to the first adjusting frame.

[0015] By adopting the above technical solution, after the motor is started, the output end drives the driving wheel to rotate. The driving wheel drives the driven wheel to rotate, and torque can also be transmitted between multiple driven wheels. At the same time, the abutting wheel abuts against the rightmost driven wheel to prevent the distance between the driven wheels or between the leftmost driven wheel and the driving wheel from increasing and affecting the transmission.

[0016] Further, a first cylinder is installed below the device main body, and the output end of the first cylinder is connected to a lifting table. A pneumatic fixture is installed on the top of the lifting table. The motor is installed on one side of the device main body, and a cutting blade is sleeved outside the driven wheel.

[0017] By adopting the above technical solution, the staff places the steel structure material to be cut on the lifting table. Then, the staff turns on the first cylinder, the pneumatic fixture and the motor. The pneumatic fixture clamps the steel structure material. After the motor is started, the output end drives the driving wheel to rotate, so that the cutting blade rotates. After the first cylinder is started, the output end drives the lifting table to move upward, thus driving the steel structure material and the pneumatic fixture to move upward. After the steel structure material moves upward, it contacts the cutting blade and starts the cutting work. Multiple groups of cutting blades are provided to facilitate cutting the steel structure material into multiple pieces at one time, thus facilitating batch processing.

[0018] Further, the limiting piece abuts against the cutting blade, and both the limiting piece and the cutting blade are detachably connected to the driven wheel and the screw.

[0019] By adopting the above technical solution, the staff loosens the bolt to end the limitation of the limiting piece. Then, the staff can remove the limiting piece and the cutting blade. After that, the staff installs a new cutting blade and installs the limiting piece back. Then, the staff tightens the nut on the screw to limit the limiting piece, thereby limiting the cutting blade. Through the setting of the limiting piece, the pressure applied by the nut is distributed, increasing the pressure-receiving area and thus reducing the pressure, preventing the cutting blade from being cracked.

[0020] Further, multiple groups of the cutting blade, the second adjusting frame, the driven wheel, the screw, the limiting piece, the nut, the transmission pin and the transmission groove are provided, and multiple groups of the cutting blade, the second adjusting frame, the driven wheel, the screw, the limiting piece, the nut, the transmission pin and the transmission groove are distributed in a rectangular array.

[0021] By adopting the above technical solution, after the motor is started, the output end drives the driving wheel to rotate. Torque is transmitted through the transmission pin and the transmission groove, enabling the driving wheel to drive the driven wheel to rotate, and torque can also be transmitted between multiple driven wheels, so that multiple cutting blades rotate.

[0022] Furthermore, a plurality of pneumatic clamps are provided, and the plurality of pneumatic clamps are equidistantly distributed.

[0023] By adopting the above technical solution, the pneumatic clamps clamp the steel structure material, and multiple pneumatic clamps facilitate multi-point clamping to prevent the steel structure material from loosening and falling off during simultaneous multi-point cutting.

[0024] Furthermore, the screw rods and nuts form a group of three, and the three screw rods and nuts are distributed in a ring array.

[0025] By adopting the above technical solution, the number of screws and nuts is increased, thereby increasing the contact points, thereby increasing the stability of the fastening, and effectively avoiding horizontal deviation of the cutting blade.

[0026] In summary, the utility model mainly has the following beneficial effects:

[0027] 1. The utility model is provided with a first adjusting frame, a driving wheel, a resisting wheel, a second adjusting frame, a driven wheel, a transmission pin and a transmission groove. When a certain cutting disc is damaged and needs to be replaced separately, the first adjusting frame is driven to move rightward by the second cylinder, so that the resisting wheel is separated from the driven wheel, and the limiting of the driven wheel and the second adjusting frame is ended. At this time, the second adjusting frame can be slid to the right to separate the driven wheels from each other, so as to facilitate the replacement of a certain cutting disc separately. After the replacement is completed, the second adjusting frame is moved to the left to make multiple driven wheels fit together, and the driven wheels are rotated at the same time to make the space between the driven wheels and the driven wheels close. The transmission pin is aligned with the transmission groove, and then the first adjustment frame is driven to move leftward by the second cylinder to make the contact wheel contact the driven wheel, thereby preventing the second adjustment frame from moving rightward to disconnect the transmission, and at the same time rotating the contact wheel to make the transmission groove on the contact wheel aligned with the transmission pin on the driven wheel. During subsequent cutting, torque is transmitted through the transmission pin and the transmission groove, so that the driving wheel can drive the driven wheel to rotate, and torque can also be transmitted between multiple driven wheels; it is convenient to replace a certain cutting disc separately, without removing the entire shaft and then disassembling multiple cutting discs, and without replacing the entire shaft and multiple cutting discs together;

[0028] 2. The utility model adopts the arrangement of a screw rod, a limit plate and a nut. When the driven wheels are separated from each other, the limit plate is limited by loosening the bolt, and then the limit plate and the cutting disc can be removed, and a new cutting disc is installed and then the limit plate is put back. Then, the limit plate is limited by tightening the nut on the screw rod, thereby limiting the cutting disc. The pressure applied by the nut is distributed through the arrangement of the limit plate, thereby increasing the pressure area and reducing the pressure, and preventing the cutting blade from being crushed; and it is convenient for disassembly and assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the cross-sectional structure of the utility model;

[0030] Figure 2Schematic structural diagram of the second adjusting frame of the present utility model;

[0031] Figure 3 Exploded structural diagram of the second adjusting frame of the present utility model;

[0032] Figure 4 Schematic structural diagram of the driving wheel of the present utility model.

[0033] In the figure: 1, equipment main body; 2, first cylinder; 3, lifting table; 4, pneumatic fixture; 5, motor; 6, cutting blade; 7, second cylinder; 8, first adjusting frame; 9, driving wheel; 10, abutting wheel; 11, double guide rods; 12, second adjusting frame; 13, driven wheel; 14, screw; 15, limiting piece; 16, nut; 17, transmission pin; 18, transmission groove. Specific implementation manners

[0034] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as limiting the present utility model.

[0035] Next, the embodiments of the present utility model will be described according to the overall structure of the present utility model.

[0036] Embodiment 1:

[0037] A batch processing equipment for steel structure building materials, such as Figures 1-4As shown in the figure, it includes a device main body 1 and a motor 5. A driving wheel 9 is connected to the output end of the motor 5. The driving wheel 9 is rotatably connected to the device main body 1. After the motor 5 is started, the output end drives the driving wheel 9 to rotate, so that the cutting blade 6 rotates. A second cylinder 7 is installed on the top of the device main body 1. The output end of the second cylinder 7 is connected to a first adjusting frame 8. The first adjusting frame 8 is slidably connected to the device main body 1. The two sides of the first adjusting frame 8 are penetrated by abutting wheels 10. The abutting wheels 10 are rotatably connected to the first adjusting frame 8. The abutting wheels 10 are abutted against the driven wheels 13. By driving the first adjusting frame 8 to move rightward through the second cylinder 7, the abutting wheels 10 are separated from the driven wheels 13, and the limiting of the driven wheels 13 and the second adjusting frame 12 is ended. Above the interior of the device main body 1, a double guide rod 11 is fixed. The bottom of the double guide rod 11 is connected to a second adjusting frame 12. The second adjusting frame 12 is slidably connected to the double guide rod 11. The two sides of the second adjusting frame 12 are penetrated by driven wheels 13. The driven wheels 13 are rotatably connected to the second adjusting frame 12. The driven wheels 13 are abutted against the driving wheel 9. The second adjusting frame 12 can be slid to the right to separate the driven wheels 13 from each other. At one end of each of the driven wheels 13 and the driving wheel 9, a transmission pin 17 is fixed. At the other end of the driven wheel 13 and one end of the abutting wheel 10, a transmission groove 18 is formed. The cross sections of the transmission pin 17 and the transmission groove 18 are both plum blossom-shaped. The transmission pin 17 is detachably connected to the transmission groove 18. Torque is transmitted through the transmission pin 17 and the transmission groove 18, so that the driving wheel 9 can drive the driven wheels 13 to rotate, and torque can also be transmitted between multiple driven wheels 13.

[0038] Above one side of the driven wheel 13, a screw rod 14 is fixed. A limiting piece 15 and a nut 16 are respectively sleeved on the outer part of the screw rod 14. The limiting piece 15 abuts against the cutting blade 6. Both the limiting piece 15 and the cutting blade 6 are detachably connected to the driven wheel 13 and the screw rod 14. The staff loosens the bolt to end the limiting of the limiting piece 15, and then the staff can remove the limiting piece 15 and the cutting blade 6. After that, the staff installs a new cutting blade 6 and reinstalls the limiting piece 15. Then the staff tightens the nut 16 on the screw rod 14 to limit the limiting piece 15, so as to limit the cutting blade 6. Through the setting of the limiting piece 15, the pressure applied by the nut 16 is shared, the pressure-bearing area is increased, and the pressure is reduced, so as to avoid the cutting blade from being cracked.

[0039] Refer to Figure 1 and Figure 2, in the above embodiment, a first cylinder 2 is installed below the interior of the equipment main body 1. The output end of the first cylinder 2 is connected to a lifting platform 3. After the first cylinder 2 is started, the output end drives the lifting platform 3 to move upward, thereby driving the steel structure material and the pneumatic fixture 4 to move upward. After the steel structure material moves upward, it contacts the cutting blade 6 to start the cutting work; a pneumatic fixture 4 is installed on the top of the lifting platform 3. There are multiple pneumatic fixtures 4, and the multiple pneumatic fixtures 4 are equidistantly distributed. The moving fixture 4 clamps the steel structure material; the motor 5 is installed on one side of the equipment main body 1. A cutting blade 6 is sleeved outside the driven wheel 13. Multiple groups of cutting blades 6, second adjusting frames 12, driven wheels 13, screw rods 14, limiting pieces 15, nuts 16, transmission pins 17 and transmission grooves 18 are provided. The multiple groups of cutting blades 6, second adjusting frames 12, driven wheels 13, screw rods 14, limiting pieces 15, nuts 16, transmission pins 17 and transmission grooves 18 are distributed in a rectangular array. After the motor 5 is started, the output end drives the driving wheel 9 to rotate. Torque is transmitted through the transmission pin 17 and the transmission groove 18, enabling the driving wheel 9 to drive the driven wheel 13 to rotate, and torque can also be transmitted between the multiple driven wheels 13, thereby causing the cutting blade 6 to rotate to facilitate cutting the steel structure material into multiple pieces.

[0040] Embodiment Two:

[0041] Based on the above Embodiment One, for increasing the fastening stability, the following settings are now made.

[0042] Refer to Figure 3 , in the above embodiment, three screw rods 14 and nuts 16 form a group, and the three screw rods 14 and nuts 16 are distributed in an annular array. By increasing the number of screw rods 14 and nuts 16, the contact points are thus increased, and further the fastening stability is increased, effectively avoiding the horizontal offset of the cutting blade 6.

[0043] The implementation principle of the present utility model is as follows: First, the staff places the steel structure material to be cut on the lifting table 3. Then, the staff turns on the first cylinder 2, the pneumatic clamp 4, and the motor 5. The pneumatic clamp 4 clamps the steel structure material. After the motor 5 starts, the output end drives the driving wheel 9 to rotate. Torque is transmitted through the transmission pin 17 and the transmission groove 18, enabling the driving wheel 9 to drive the driven wheel 13 to rotate, and torque can also be transmitted between multiple driven wheels 13, thereby causing the cutting disc 6 to rotate. After the first cylinder 2 starts, the output end drives the lifting table 3 to move upward, thereby driving the steel structure material and the pneumatic clamp 4 to move upward. After the steel structure material moves upward and contacts the cutting disc 6, the cutting work begins. The cutting disc 6 is provided with multiple groups to facilitate cutting the steel structure material into multiple parts at one time, thereby facilitating batch processing. After the cutting is completed, the staff turns off the first cylinder 2, the pneumatic clamp 4, and the motor 5. After the first cylinder 2 is turned off, it drives the lifting table 3 to move downward, causing the steel structure material and the pneumatic clamp 4 to move downward. After the pneumatic clamp 4 is turned off, the clamping of the steel structure material ends, enabling the staff to take out the cut steel structure material for blanking work. After the motor 5 is turned off, the cutting disc 6 stops rotating;

[0044] When a certain cutting disc 6 is damaged and needs to be replaced separately, the staff drives the first adjusting frame 8 to move rightward through the second cylinder 7, thereby separating the abutting wheel 10 from the driven wheel 13 and ending the limiting of the driven wheel 13 and the second adjusting frame 12. At this time, the staff can slide the second adjusting frame 12 to the right to separate the driven wheels 13 from each other. After the driven wheels 13 are separated from each other, the staff loosens the bolt to end the limiting of the limiting piece 15. Then, the staff can remove the limiting piece 15 and the cutting disc 6. After that, the staff installs a new cutting disc 6 and reinstalls the limiting piece 15. Then, the staff tightens the nut 16 on the screw rod 14 to limit the limiting piece 15, thereby limiting the cutting disc 6. Through the setting of the limiting piece 15, the pressure applied by the nut 16 is distributed, increasing the pressure-receiving area and thus reducing the pressure, avoiding the cutting blade from being fractured;

[0045] After the replacement is completed, the staff moves the second adjusting frame 12 to the left to make multiple driven wheels 13 fit together, and at the same time rotates the driven wheels 13 to align the transmission pin 17 and the transmission groove 18 between the driven wheels 13. Then, the staff drives the first adjusting frame 8 to move leftward through the second cylinder 7 to make the abutting wheel 10 press against the driven wheel 13, thereby preventing the second adjusting frame 12 from moving rightward to disconnect the transmission. At the same time, the staff rotates the abutting wheel 10 to align the transmission groove 18 on the abutting wheel 10 with the transmission pin 17 on the driven wheel 13.

[0046] Although embodiments of the present utility model have been shown and described, the specific embodiments are only interpretations of the present utility model and not limitations thereof. The specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions, and variations that do not make creative contributions to the embodiments as needed, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.

Claims

1. A batch processing device for steel structure building materials, comprising a device main body (1) and a motor (5), characterized in that: The output end of the motor (5) is connected to a driving wheel (9). A second cylinder (7) is installed at the top of the equipment main body (1), and the output end of the second cylinder (7) is connected to a first adjusting frame (8). Two abutting wheels (10) penetrate through both sides of the first adjusting frame (8). Above the interior of the equipment main body (1), a double guide rod (11) is fixed, and the bottom of the double guide rod (11) is connected to a second adjusting frame (12). Two driven wheels (13) penetrate through both sides of the second adjusting frame (12). One end of each of the driven wheel (13) and the driving wheel (9) is fixed with a transmission pin (17). A transmission groove (18) is formed at one end of each of the other end of the driven wheel (13) and the abutting wheel (10). Above one side of the driven wheel (13), a screw rod (14) is fixed, and a limiting piece (15) and a nut (16) are respectively sleeved on the outer part of the screw rod (14).

2. The batch processing equipment for steel structure building materials according to claim 1, wherein: The first adjusting frame (8) is slidably connected to the equipment main body (1), and the second adjusting frame (12) is slidably connected to the double guide rod (11).

3. The batch processing equipment for steel structure building materials according to claim 1, wherein: The abutting wheel (10) abuts against the driven wheel (13), and the driven wheel (13) abuts against the driving wheel (9).

4. The batch processing equipment for steel structure building materials according to claim 1, characterized in that: The cross sections of the transmission pin (17) and the transmission groove (18) are both plum blossom-shaped, and the transmission pin (17) is detachably connected to the transmission groove (18).

5. The batch processing equipment for steel structure building materials according to claim 3, characterized in that: The driving wheel (9) is rotatably connected to the equipment main body (1), the driven wheel (13) is rotatably connected to the second adjusting frame (12), and the abutting wheel (10) is rotatably connected to the first adjusting frame (8).

6. The batch processing equipment for steel structure building materials according to claim 1, characterized in that: A first cylinder (2) is installed below the interior of the equipment main body (1), and the output end of the first cylinder (2) is connected to a lifting platform (3). A pneumatic fixture (4) is installed on the top of the lifting platform (3). The motor (5) is installed on one side of the equipment main body (1). A cutting disc (6) is sleeved outside the driven wheel (13).

7. The batch processing equipment for steel structure building materials according to claim 6, characterized in that: The limiting piece (15) abuts against the cutting disc (6), and both the limiting piece (15) and the cutting disc (6) are detachably connected to the driven wheel (13) and the screw rod (14).

8. The batch processing equipment for steel structure building materials according to claim 7, wherein: There are multiple groups of the cutting disc (6), the second adjusting frame (12), the driven wheel (13), the screw rod (14), the limiting piece (15), the nut (16), the transmission pin (17) and the transmission groove (18), and multiple groups of the cutting disc (6), the second adjusting frame (12), the driven wheel (13), the screw rod (14), the limiting piece (15), the nut (16), the transmission pin (17) and the transmission groove (18) are distributed in a rectangular array.

9. The batch processing equipment for steel structure building materials according to claim 6, characterized in that: There are multiple pneumatic fixtures (4), and multiple pneumatic fixtures (4) are equidistantly distributed.

10. The batch processing equipment for steel structure building materials according to claim 8, characterized in that: Three of the screw rods (14) and nuts (16) form a group, and three screw rods (14) and nuts (16) are distributed in an annular array.

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