Alloy band saw blade tooth welding machine

The innovative use of adjustable rollers and a drive mechanism addresses friction and misalignment issues in saw blade processing, ensuring precise alignment for improved durability and welding efficiency.

CN223098148UActive Publication Date: 2025-07-15HUBEI EJIA TECH CO LTD
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Patent Information

Application Number
CN202422306041.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-15
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

During the processing process of existing band saw blade welding machines, the surface of the band saw blade rubs or tilts with the inner wall of the guide groove, causing the belt pushing mechanism and the clamping mechanism to not work normally, affecting the welding accuracy and efficiency.

Method used

The roller set and adjustment components are used to match the drive components. The roller set clamps the band saw blade through elastic adjustment. The connecting frame and the drive components cooperate to achieve vertical intermittent movement of the band saw blade, avoiding friction and tilting, and ensuring welding accuracy.

Benefits of technology

It effectively avoids friction and inclination of the band saw blade surface, ensures the stable conveying and welding accuracy of the band saw blade, and improves processing efficiency and welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of band saw blade tooth welding machines, in particular to an alloy band saw blade tooth welding machine which comprises a workbench, a roller set a, an adjusting assembly, a connecting frame and a driving assembly. The roller set a is installed on the upper end face of the workbench, and two roller sets b are arranged at the top end of the roller set a and are oppositely arranged. The adjusting assembly is installed at the top end of one side of the roller set a, and the side face of the adjusting assembly is connected with the roller set b. Rollers of the three roller sets are arranged adjacently, so that a band saw blade is conveyed through the rollers, the situation that friction occurs to the surface of the band saw blade is avoided, and meanwhile the distance between every two opposite roller sets is elastically adjusted through the adjusting assembly; different band saw blades are conveyed between the two opposite rolling wheel sets, meanwhile, the rolling wheel sets are matched with the connecting frame and the driving assembly, the band saw blades vertically and intermittently move on the rolling wheel sets a, and the situation that the band saw blades incline in the moving process is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of band saw blade welding tooth machines, in particular to an alloy band saw blade welding tooth machine. Background Art

[0002] At present, when processing band saw blades, in order to improve the strength, wear resistance and service life of steel saw blades, the method of first processing the saw blade tooth roots and welding alloy tool heads on the tooth roots is usually adopted for processing band saw blades.

[0003] In the prior art, a Chinese patent document with the authorization announcement number CN209288555U discloses a band saw blade welding tooth machine, which includes a band saw blade guide groove that is arranged on a pedestal along the transverse direction of the pedestal, is used for movably arranging a base band, and has an opening vertically upward, a push belt mechanism that is arranged on the pedestal and is used for pushing the base band to intermittently move in the band saw blade guide groove, and a clamping belt mechanism that is arranged above the band saw blade guide groove and is used for intermittently clamping the band saw blade.

[0004] However, the above solution still has the following deficiencies in use:

[0005] 1. The inner size of the guide groove is matched with the thickness of the band saw blade. When the band saw blade moves along the path in the guide groove, the surface of the band saw blade will rub against the inner wall of the guide groove.

[0006] 2. When the inner size of the guide groove is larger than the thickness of the band saw blade, the band saw blade will tilt inside the guide groove, resulting in that the push belt mechanism cannot be smoothly connected with the tooth grooves of the band saw blade. At the same time, when the clamping belt mechanism intermittently clamps the band saw blade, the tooth roots of the band saw blade will be translated relative to the positions of the alloy tool heads. Content of the Utility Model

[0007] The purpose of the utility model is to propose an alloy band saw blade welding tooth machine aiming at the problems existing in the background art.

[0008] The technical solution of the utility model: an alloy band saw blade welding tooth machine, which includes a workbench, a roller group a, an adjusting component, a connecting frame and a driving component;

[0009] The roller group a is installed on the upper end surface of the workbench, and two roller groups b are arranged at the top of the roller group a, and the two roller groups b are arranged oppositely;

[0010] The adjusting component is installed at one side top of the roller group a, and the side surface is connected with the roller group b and extends to the other side of the roller group a for moving one roller group b towards the other roller group b and clamping the band saw blade in the use state;

[0011] The connecting frame is arranged at the top of the band saw blade and extends to one side of the roller group b for pushing the band saw blade in the use state;

[0012] The driving component is arranged on the upper end surface of the workbench and connected to the connecting frame, and is used to drive the connecting frame to perform cyclic lifting and translation in the use state.

[0013] Preferably, the length of the roller group b is less than that of the roller group a, and the center positions of the roller group b and the roller group a are coaxially placed.

[0014] Preferably, the adjusting component includes a mounting plate, a spring and a support plate;

[0015] The mounting plate is mounted on the top side of the roller group a;

[0016] The spring is mounted inside the mounting plate and connected to the roller group b, and is used to adjust the distance between the two roller groups b in the use state;

[0017] The support plate is mounted on the upper and lower ends of the side of the roller group b and connected to the upper and lower ends of the inner side of the mounting plate, and is used to limit the position of the roller group b in the use state.

[0018] Preferably, the connecting frame includes a frame body, a push plate, a vertical plate and a connecting rod;

[0019] The push plate is arranged inside the tooth groove of the band saw blade and connected to the tooth root, and the number of the push plates is at least one;

[0020] The frame body is mounted on the upper end surface of the push plate and connected to the upper end surface of the tooth root of the band saw blade, and the middle part extends downward to the side of the connecting frame;

[0021] The number of the vertical plates is two, and the two vertical plates are arranged side by side on the lower end surface of the frame body and slidably connected to the driving component.

[0022] Preferably, the driving component includes a fixing plate, a motor and a connecting block;

[0023] The fixing plate is mounted on the upper end surface of the workbench, and a groove for accommodating the connecting rod is provided on the side surface;

[0024] The motor is mounted on the side surface of the fixing plate, and the output shaft is located in the middle of the groove of the fixing plate, penetrates the fixing plate and extends to the other side of the fixing plate;

[0025] The connecting block is mounted on the output shaft of the motor, and a through hole for the connecting rod to penetrate is provided on the side surface.

[0026] Preferably, the groove of the fixing plate is annular, and the projection of the groove edge is square.

[0027] Preferably, the through hole of the connecting block is an oblong hole, and is used to move the connecting rod along the annular groove path of the fixing plate in the use state.

[0028] Preferably, the height of the roller group b is less than the width of the band saw blade.

[0029] Preferably, guide plates are provided at one end of each of the two roller sets b.

[0030] Compared with the prior art, the above technical solution of the present utility model has the following beneficial technical effects:

[0031] In the present utility model, the rollers of the three roller sets are arranged adjacent to each other, and the band saw blade is conveyed through the rollers, avoiding friction on the surface of the band saw blade. At the same time, the distance between the two relatively arranged roller sets is elastically adjusted through the adjusting assembly, so that band saw blades with different thicknesses are conveyed between the two relatively arranged roller sets. At the same time, through the cooperation of the roller sets with the connecting frame and the driving assembly, the band saw blade moves vertically and intermittently on the roller set a, avoiding tilting during the movement of the band saw blade. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figures 1-3 They are all perspective views of an embodiment proposed by the present utility model.

[0033] Figure 4 It is a schematic structural diagram of the connection between the roller set a and the roller set b in an embodiment proposed by the present utility model.

[0034] Figure 5 It is a schematic structural diagram of the connection between the connecting frame and the driving assembly in an embodiment proposed by the present utility model.

[0035] Figure 6 It is a schematic structural diagram of the connecting frame in an embodiment proposed by the present utility model.

[0036] Figure 7 It is a schematic structural diagram of the driving assembly in an embodiment proposed by the present utility model.

[0037] Figure 8 It is a schematic structural diagram of the adjusting assembly in an embodiment proposed by the present utility model.

[0038] Reference numerals: 1, workbench; 2, roller set a; 3, adjusting assembly; 31, mounting plate; 32, spring; 33, support plate; 4, roller set b; 5, connecting frame; 51, frame body; 52, push plate; 53, vertical plate; 54, connecting rod; 6, driving assembly; 61, fixing plate; 62, motor; 63, connecting block; 7, guide plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0039] Embodiment 1

[0040] As Figures 1-8 shown, an alloy band saw blade tooth welding machine proposed by the present utility model includes a workbench 1, a roller set a 2, an adjusting assembly 3, a connecting frame 5, and a driving assembly 6;

[0041] The roller set a2 is installed on the upper end surface of the workbench 1. There are two roller sets b4 provided at the top of the roller set a2, and the two roller sets b4 are arranged oppositely. Among them, guide plates 7 are provided at one end of each of the two roller sets b4 to guide the end of the band saw blade during use so that it moves between the two roller sets b4. The height of the roller set b4 is less than the width of the band saw blade to avoid the situation where the roller set b4 obstructs the welding point during the welding state. The length of the roller set b4 is less than the length of the roller set a2, and the roller set b4 and the roller set a2 are coaxially placed at the central position to support the ends of the band saw blade that have been welded and are to be welded during use, avoiding the end of the band saw blade applying tensile force to the middle part due to its own gravity.

[0042] The adjusting assembly 3 is installed at the top of one side of the roller set a2, and its side is connected to the roller set b4 and extends to the other side of the roller set a2 to move one roller set b4 towards the other roller set b4 and clamp the band saw blade during use.

[0043] The connecting frame 5 is provided at the top of the band saw blade and extends to one side of the roller set b4 to push the band saw blade during use.

[0044] The driving assembly 6 is installed on the upper end surface of the workbench 1 and is connected to the connecting frame 5 to drive the connecting frame 5 to perform cyclic lifting and translation during use.

[0045] In this embodiment, the adjusting assembly 3 drives one roller set b4 to move towards the other roller set b4, elastically adjusting the roller spacing between the two roller sets b4 to clamp and place band saw blades of different thicknesses between the two roller sets b4. At the same time, the driving assembly 6 drives the connecting frame 5 to move upward, making the distance between the connecting frame 5 and the roller set a2 greater than the width of the band saw blade, and placing the band saw blade on the roller set a2. One end of the band saw blade moves between the two roller sets b4 through the guide plate 7, and the position of the roller set b4 is adjusted according to the thickness of the band saw blade. The roller set a2 supports the whole band saw blade, and the driving assembly 6 drives the connecting frame 5 to descend, making the connecting frame 5 connect with the tooth root of the band saw blade. Then, the driving assembly 6 drives the connecting frame 5 to translate, making the tooth root of the connecting frame 5 move towards the alloy head welding point. When the tooth root moves to the welding position, the driving assembly 6 drives the connecting frame 5 to move upward, separating the connecting frame 5 from the tooth root, and making a circular movement path for resetting, so that the driving assembly 6 drives the connecting frame 5 to move the tooth root of the band saw blade to the welding position once.

[0046] Embodiment Two

[0047] As Figure 8 shown, for a kind of alloy band saw blade tooth welding machine proposed by the present utility model, compared with Embodiment One, in this embodiment, the adjusting assembly 3 includes a mounting plate 31, a spring 32, and a support plate 33.

[0048] The mounting plate 31 is mounted on the top side of the roller set a2; wherein, the side of the mounting plate 31 has a mounting groove;

[0049] The spring 32 is mounted inside the mounting groove of the mounting plate 31 and is connected to the roller set b4 for driving one roller set b4 to move towards the other roller set b4 by its own elastic force in the use state, so as to adjust the distance between the two roller sets b4, so that saw blades with different thicknesses can be clamped and placed between the two roller sets b4;

[0050] The support plate 33 is mounted at the upper and lower ends of the side of the roller set b4 and is connected to the upper and lower ends of the inner side of the mounting plate 31 for limiting the horizontal position of the roller set b4 in the use state to prevent the roller set b4 from tilting due to gravity when the spring 32 drives the roller set b4 to move.

[0051] Embodiment Three

[0052] As Figures 5-7 shown, a carbide band saw blade tooth welding machine proposed by the present utility model. Compared with Embodiment One, in this embodiment, the connecting frame 5 includes a frame body 51, a push plate 52, a vertical plate 53 and a connecting rod 54;

[0053] The push plate 52 is arranged inside the tooth groove of the band saw blade and is connected to the tooth root, and the number of the push plates 52 is at least one for pushing the tooth root towards the welding position of the carbide cutting head from the inside of the tooth groove of the band saw blade in the use state;

[0054] The frame body 51 is mounted on the upper end surface of the push plate 52 and is connected to the upper end surface of the tooth root of the band saw blade, and the middle part extends downward to the side of the connecting frame 5 for being connected to the upper end surfaces of multiple tooth roots of the band saw blade and translating synchronously with the band saw blade through the push plate 52 in the use state, so as to horizontally translate the band saw blade and prevent the band saw blade from lifting;

[0055] The number of the vertical plates 53 is two. The two vertical plates 53 are arranged side by side and mounted on the lower end surface of the frame body 51 and are slidably connected to the driving component 6. A card slot for the driving component 6 is left between the two vertical plates 53; multiple groups of the above card slots are provided; for wrapping the driving component 6 by the card slots by the frame body 51 in the use state, so that the connecting frame 5 has a support point on the driving component 6.

[0056] In an optional embodiment, the driving component 6 includes a fixing plate 61, a motor 62 and a connecting block 63;

[0057] The fixing plate 61 is mounted on the upper end surface of the workbench 1, and a groove for accommodating the connecting rod 54 is provided on the side; wherein, the groove is annular, and the projection of the edge of the groove is square, and the corners of the groove are arc-shaped for enabling the connecting rod 54 to move smoothly in the arc, for making the connecting rod 54 perform actions of descending (ascending), translating, ascending (descending), and translating and resetting in the use state;

[0058] The motor 62 is installed on the side of the fixed plate 61, and the output shaft is located in the middle of the groove of the fixed plate 61, passing through the fixed plate 61 and extending to the other side of the fixed plate 61 to drive the connecting block 63 to rotate in the use state;

[0059] The connecting block 63 is installed on the output shaft of the motor 62, and has a waist-shaped through hole on the side for the connecting rod 54 to pass through. In the use state, the connecting rod 54 passes through the through hole of the connecting block 63 and is inserted into the inner side of the groove of the fixed plate 61, and moves along the groove path of the fixed plate 61.

[0060] In summary, when the present utility model is in use, a roller group b4 is driven by the spring 32 to move towards another roller group b4. The support plate 33 slides inside the mounting plate 31, so that the roller group b4 moves horizontally, and the roller spacing of the two roller groups b4 is elastically adjusted by the spring 32, so that saw blades with different thicknesses are clamped between the two roller groups b4. The saw blade is placed on the roller group a2, and one end of the saw blade moves towards the space between the two roller groups b4 through the guide plate 7. The saw blade is placed between the two roller groups b4, and the roller group a2 supports the whole saw blade. The motor 62 operates to drive the connecting block 63 to rotate. The connecting block 63 drives the connecting rod 54 to move inside the groove of the fixed plate 61 through the waist-shaped hole, so that the connecting rod 54 drives the frame body 51 to move up and down according to the shape of the groove of the fixed plate 61, so that the frame body 51 drives the push plate 52 to be inserted into the tooth grooves of the saw blade and connected to the tooth roots. The frame body 51 contacts the upper end surfaces of the multiple tooth roots of the saw blade to limit the movement of the saw blade. By continuously rotating the motor 62, the frame body 51 drives the push plate 52 to move horizontally according to the shape of the groove of the fixed plate 61, so that the push plate 52 pushes the tooth roots to move, so that the saw blade moves the tooth roots towards the welding point on the roller group a2. At the same time, through the shape of the groove of the fixed plate 61, the connecting frame 5 is reset, and the rotation of the motor 62 moves the connecting rod 54 in a circular motion through the groove of the fixed plate 61 and the through hole of the vertical plate 53, so that the frame body 51 performs a circular working path of descending, translational pushing, ascending, and translational resetting for secondary pushing, so that the frame body 51 drives the push plate 52 to push the multiple tooth roots of the saw blade to move to the welding position in sequence.

[0061] The embodiments of the present utility model have been described in detail above with reference to the drawings. However, the present utility model is not limited thereto. Various changes can be made without departing from the spirit of the present utility model within the knowledge scope of those skilled in the art to which the present utility model pertains.

Claims

1. An alloy band saw blade tooth welding machine, characterized in that, It includes a workbench (1), a roller group a (2), an adjustment component (3), a connecting frame (5), and a driving component (6); The roller group a (2) is installed on the upper end surface of the workbench (1). There are two roller groups b (4) arranged at the top of the roller group a (2), and the two roller groups b (4) are arranged oppositely; The adjustment component (3) is installed at one side top of the roller group a (2), and its side is connected to the roller group b (4) and extends to the other side of the roller group a (2) to move one roller group b (4) towards the other roller group b (4) and clamp the band saw blade in the use state; The connecting frame (5) is arranged at the top of the band saw blade and extends to one side of the roller group b (4) to push the band saw blade in the use state; The driving component (6) is arranged on the upper end surface of the workbench (1) and is connected to the connecting frame (5) to drive the connecting frame (5) to perform cyclic lifting and translation in the use state; 2. The alloy band saw blade tooth welding machine according to claim 1, wherein The length of the roller group b (4) is less than the length of the roller group a (2), and the roller group b (4) is coaxially placed with the center position of the roller group a (2); 3. The tooth welding machine for alloy band saw blades according to claim 1, characterized in that, The adjustment component (3) includes a mounting plate (31), a spring (32), and a support plate (33); The mounting plate (31) is installed at the side top of the roller group a (2); The spring (32) is installed inside the mounting plate (31) and is connected to the roller group b (4) to adjust the distance between the two roller groups b (4) in the use state; The support plates (33) are installed at the upper and lower ends of the side of the roller group b (4) and are connected to the upper and lower ends of the inner side of the mounting plate (31) to limit the position of the roller group b (4) in the use state; 4. The alloy band saw blade tooth welding machine according to claim 1, characterized in that, The connecting frame (5) includes a frame body (51), a push plate (52), a vertical plate (53), and a connecting rod (54); The push plate (52) is arranged inside the tooth groove of the band saw blade and is connected to the tooth root, and the number of the push plates (52) is at least one; The frame body (51) is installed on the upper end surface of the push plate (52) and is connected to the upper end surface of the tooth root of the band saw blade, and the middle part extends downward to the side of the connecting frame (5); The number of the vertical plates (53) is two, and the two vertical plates (53) are arranged side by side on the lower end surface of the frame body (51) and are slidably connected to the driving component (6); 5. The alloy band saw blade tooth welding machine according to claim 4, characterized in that, The driving component (6) includes a fixing plate (61), a motor (62), and a connecting block (63); The fixing plate (61) is installed on the upper end surface of the workbench (1), and there is a groove for accommodating the connecting rod (54) on its side; The motor (62) is installed on the side of the fixing plate (61), and the output shaft is located in the middle of the groove of the fixing plate (61), penetrates through the fixing plate (61) and extends to the other side of the fixing plate (61); The connecting block (63) is installed on the output shaft of the motor (62), and there is a through hole for the connecting rod (54) to penetrate through on its side; 6. The alloy band saw blade tooth welding machine according to claim 5, characterized in that, The groove of the fixing plate (61) is annular, and the projection of the groove edge is square; 7. The alloy band saw blade tooth welding machine according to claim 6, characterized in that, The through hole of the connecting block (63) is an elongated hole to move the connecting rod (54) along the annular groove path of the fixing plate (61) in the use state; 8. The alloy band saw blade tooth welding machine according to claim 1, characterized in that, The height of the roller group b (4) is less than the width of the band saw blade; 9. The alloy band saw blade tooth welding machine according to claim 1, characterized in that, Guide plates (7) are arranged at one end of both roller groups b (4).

Citation Information

Patent Citations

  • Band saw blade tooth welding machine

    CN209288555U