Copper diffusion welding machine
By employing graphite platforms in copper diffusion welding machines, the issues of oxidation and erosion are mitigated, improving durability and reducing maintenance needs, thus enhancing production efficiency and cost-effectiveness.
Patent Information
- Application Number
- CN202420868059.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The copper platform in existing copper diffusion welding machines is prone to oxidation, resulting in performance degradation and electrocorrosion, increasing the repair frequency and cost.
The graphite platform is used to replace the copper platform, and the hydraulic system is combined to realize the rapid disassembly and assembly and replacement of graphite fixtures, extending the service life and reducing repair operations.
It extends the service life of the graphite platform, reduces the number of repair operations, improves production efficiency, and reduces maintenance costs.
Smart Images

Figure CN223098220U_ABST
Abstract
Description
Technical Field
[0001] The utility model is a copper diffusion welding machine, belonging to the technical field of diffusion welding. Background Technique
[0002] Diffusion welding is a special welding process, especially suitable for the connection between refractory metals, dissimilar metals and composite materials. During the diffusion welding process, under specific temperature and pressure conditions, through micro-plastic deformation or the generation of a small amount of liquid phase at the interface, the atoms of the materials to be welded are closely contacted, and atomic diffusion and penetration occur, thereby forming a strong metallurgical bond.
[0003] The copper diffusion welding machine adopts this diffusion welding technology to weld copper materials or components containing copper. However, at present, a copper platform is generally used in the copper diffusion welding machine for welding. During the welding process, since the copper platform is directly in contact with water and air, it is easily affected by oxidation, resulting in a decline in the performance of the platform. And the large current required during welding may exacerbate the electro-erosion phenomenon, causing serious damage to the platform, resulting in very frequent repair operations on the platform, thus affecting the production efficiency, and the manpower required for repair will increase the production cost. Content of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a copper diffusion welding machine to solve the problems put forward in the above background technique. The utility model replaces the traditional copper platform with a graphite platform to extend the service life, effectively reduce the number of repair operations, improve the production efficiency, thus saving the repair manpower and effectively reducing the cost.
[0005] In order to achieve the above purpose, the utility model is realized by the following technical solutions: A copper diffusion welding machine, including a main body, a fixed part of a lifting member is installed on the upper side of the front end of the main body, a chassis is arranged on the lower side of the front end of the main body, and the chassis is located under the lifting member. The lower end of the movable part of the lifting member is provided with a movable frame, a fixed frame is installed on the upper end of the chassis, and the fixed frame is located directly below the movable frame. Graphite platforms are arranged at the lower end of the movable frame and the upper end of the fixed frame. The inner end of the graphite platform is provided with a graphite jig, and the two graphite jigs are arranged oppositely.
[0006] Furthermore, the left and right end faces of the graphite jig are recessed inward to form clamping grooves. Clamping plates are installed at the left and right ends of the graphite jig, and the clamping plates extend into the clamping grooves. The outer ends of the clamping plates are provided with movable parts of clamping assemblies, and the clamping assemblies are located outside the graphite platform.
[0007] First plates are installed at the left and right ends of the movable frame, second plates are arranged at the left and right ends of the fixed frame, and fixed parts of the clamping assemblies are installed at the inner ends of the first plates and the inner ends of the second plates.
[0008] Furthermore, the clamping assembly includes a first lifting device. An inner end face of the clamping plate is recessed inward to form a through groove that penetrates the clamping plate. A fixing portion of the first lifting device is provided with an annular plate at its inner end, and a movable portion of the first lifting device extends into the annular plate. The annular plate is attached to an outer end of the clamping plate. The inner end of the clamping plate is attached to a cap portion of a fastening bolt, and a rod portion of the fastening bolt penetrates the through groove and is threadedly connected to the movable portion of the first lifting device.
[0009] Furthermore, the lifting member includes a top frame installed on the upper side of the front end of the main body and located above the movable frame. A fixing portion of a second lifting device is installed inside the top frame, and a movable portion of the second lifting device passes through the top frame and is connected to the movable frame.
[0010] Furthermore, two round rods are symmetrically installed at the upper end of the movable frame and are located behind the second lifting device. Upper ends of the two round rods extend into the top frame, and the top frame is slidably connected to the round rods.
[0011] Furthermore, first mounting plates are installed at both left and right ends of the bottom frame, and lower end faces of the first mounting plates coincide with the lower end face of the bottom frame. Second mounting plates are provided at both left and right ends of the main body, and lower end faces of the second mounting plates coincide with the lower end face of the main body;
[0012] A plurality of first adjustment foot cups are equidistantly arranged at the lower end of the first mounting plate, and a plurality of second adjustment foot cups are equidistantly installed at the lower end of the second mounting plate, and lower end faces of the second adjustment foot cups coincide with lower end faces of the first adjustment foot cups.
[0013] Advantages of the present utility model:
[0014] 1. Through the first hydraulic cylinder, the movable frame, the fixed frame, the two graphite platforms, and the two graphite jigs, the two copper products are brought into contact with each other and subjected to pressing and hot welding operations. By using the graphite platform to replace the traditional copper platform, the service life is extended, the number of repair operations is effectively reduced, the production efficiency is improved, and thus the repair labor is saved, which can effectively reduce costs.
[0015] 2. Through the second hydraulic cylinder, the cap portion of the fastening bolt is separated from the clamping plate, and then the clamping plate is separated from the clamping groove, thereby releasing the restriction on the graphite jig, enabling the replacement of the graphite jig, realizing the quick disassembly and assembly of the graphite jig, and facilitating use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] By reading the following detailed description of the non-restrictive embodiments with reference to the accompanying drawings, other features, objects, and advantages of the present utility model will become more apparent:
[0017] Figure 1 It is a schematic structural diagram of the copper diffusion welding machine of the present utility model;
[0018] Figure 2 This is a cross-sectional view of the copper diffusion welding machine of the present utility model;
[0019] Figure 3 This is an assembly drawing of the first hydraulic cylinder, movable frame, graphite platform and graphite fixture in the copper diffusion welding machine of the present utility model;
[0020] Figure 4 This is a cross-sectional view of the graphite fixture in the copper diffusion welding machine of the present utility model;
[0021] Figure 5 It is Figure 4 The enlarged view of part A in
[0022] Figure 6 This is an assembly drawing of the graphite platform, graphite fixture and fixed frame in the copper diffusion welding machine of the present utility model.
[0023] In the figure: 1 - main body, 2 - first hydraulic cylinder, 3 - top frame, 4 - movable frame, 5 - graphite platform, 6 - graphite fixture, 7 - fixed frame, 8 - bottom frame, 31 - round rod, 41 - first plate, 42 - second hydraulic cylinder, 43 - fastening bolt, 44 - annular plate, 61 - clamping plate, 62 - through groove, 63 - clamping groove, 71 - second plate. Specific embodiments
[0024] To make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0025] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 6 The present utility model provides a technical solution: a copper diffusion welding machine, including a main body 1, installing the top frame 3 located above the movable frame 4 on the upper side of the front end of the main body 1. Through the top frame 3, an installation carrier is provided for the second lifting device, and the movable part of the second lifting device installed inside the top frame 3 passes through the top frame 3 and is connected to the movable frame 4. Through the second lifting device, the movable frame 4 is driven to move up and down. The second lifting device can adopt the first hydraulic cylinder 2;
[0026] Symmetrically install two round rods 31 located behind the second lifting device on the upper end of the movable frame 4, so that the round rods 31 extending into the top frame 3 at the upper end are slidably connected to the top frame 3. The two round rods 31 are used in cooperation to guide the movement of the movable frame 4, and the bottom frame 8 located below the movable frame 4 is arranged on the lower side of the front end of the main body 1. Then, the fixed frame 7 located directly below the movable frame 4 is installed on the upper end of the bottom frame 8. Through the bottom frame 8, an installation carrier is provided for the fixed frame 7;
[0027] The first mounting plates with their two lower end faces coinciding with the lower end face of the chassis 8 are respectively installed on the left and right ends of the chassis 8. Through the first mounting plates, a mounting carrier is provided for the first adjusting foot cups. And the second mounting plates with their two lower end faces coinciding with the lower end face of the main body 1 are respectively arranged on the left and right ends of the main body 1. Through the second mounting plates, a mounting carrier is provided for the second adjusting foot cups;
[0028] A plurality of first adjusting foot cups are equidistantly arranged on the lower end of the first mounting plate. The plurality of first adjusting foot cups cooperate to lift the chassis 8. And the second adjusting foot cups with their lower end faces coinciding with the lower end faces of the first adjusting foot cups are equidistantly installed on the lower end of the second mounting plate. The plurality of second adjusting foot cups cooperate to lift the main body 1. The first adjusting foot cups and the second adjusting foot cups cooperate to increase the stability of the placement of the main body 1;
[0029] The fixing frame 7 located directly below the movable frame 4 is installed on the upper end of the chassis 8. And the two graphite platforms 5 are respectively arranged on the lower end of the movable frame 4 and the upper end of the fixing frame 7. The movable frame 4 and the fixing frame 7 cooperate to provide a mounting carrier for the graphite platforms 5. Then the two relatively arranged graphite jigs 6 are respectively arranged on the inner ends of the two graphite platforms 5 facing each other. Through the graphite jigs 6, the copper products are positioned, and the graphite platforms 5 are used for welding operations.
[0030] Before use, first install the two graphite platforms 5 on the lower end of the movable frame 4 and the upper end of the fixing frame 7 respectively. Then select two suitable graphite jigs 6 and respectively arrange them on the inner ends of the two graphite platforms 5 facing each other;
[0031] During use, place the two copper products to be welded on the two graphite jigs 6 for positioning respectively. Then start the first hydraulic cylinder 2, which further drives the movable frame 4 to move downward, so that the upper graphite platform 5 and the upper graphite jig 6 located above move downward, and then the two placed copper products come into contact with each other. Then start the main body 1, and then perform a pressing and hot welding operation between the two mutually contacting copper products. By using the graphite platform 5 instead of the traditional copper platform, the service life is extended, the number of repair operations is effectively reduced, the production efficiency is improved, and the repair labor is saved, so that the cost can be effectively reduced.
[0032] As Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 shown, on the left and right end faces of the graphite jig 6, inward depressions are formed to form card slots 63. Through the card slots 63, a card mounting space is provided for the card plates 61. The two card plates 61 extending into the card slots 63 are respectively installed on the left and right ends of the graphite jig 6. The two card plates 61 cooperate to restrict the installation of the graphite jig 6;
[0033] The two first plates 41 are respectively mounted on the left and right ends of the movable frame 4, and the second plates 71 are respectively mounted on the left and right ends of the fixed frame 7. The first plates 41 and the second plates 71 are used to provide a mounting carrier for the first lifting device, and then the fixed parts of the four first lifting devices are respectively mounted on the inner ends of the two first plates 41 and the inner ends of the second plates 71;
[0034] The inner end surface of the clamping plate 61 is recessed inward to form a through groove 62 that penetrates the clamping plate 61. The rod of the fastening bolt 43 penetrates the clamping plate 61 through the through groove 62. The annular plate 44 is installed on the inner end of the fixed part of the first lifting device whose movable part extends into the annular plate 44, and the annular plate 44 is attached to the outer end of the clamping plate 61. The first lifting device is restrictedly connected to the clamping plate 61 through the annular plate 44. The rod of the fastening bolt 43 whose cap is attached to the inner end of the clamping plate 61 penetrates the through groove 62 and is threadedly connected to the movable part of the first lifting device. The fastening bolt 43 is driven to move up and down through the first lifting device. The first lifting device can use the second hydraulic cylinder 42.
[0035] When the graphite jig 6 needs to be replaced, the second hydraulic cylinder 42 is first started to drive the fastening bolt 43 to move inward, thereby separating the cap of the fastening bolt 43 from the clamping plate 61, and then the clamping plate 61 is pulled outward to make the through slot 62 and the rod of the fastening bolt 43 move relative to each other, thereby separating the clamping plate 61 from the clamping slot 63, thereby releasing the restriction on the graphite jig 6, and then the graphite jig 6 is replaced;
[0036] After the graphite jig 6 is replaced, the clamping plate 61 is pushed inward so that the clamping plate 61 is clamped into the clamping groove 63, and then the second hydraulic cylinder 42 is used to squeeze the cap of the fastening bolt 43 and the clamping plate 61 to tighten and install the clamping plate 61, thereby restricting the installation of the graphite jig 6 and realizing quick disassembly and assembly of the graphite jig 6 for easy use.
[0037] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. Copper diffusion welding machine, characterized in that: It includes a main body (1). A fixing part for installing a lifting member is provided on the upper side of the front end of the main body (1). A chassis (8) is provided on the lower side of the front end of the main body (1), and the chassis (8) is located below the lifting member. A movable frame (4) is provided at the lower end of the movable part of the lifting member. A fixing frame (7) is installed at the upper end of the chassis (8), and the fixing frame (7) is located directly below the movable frame (4). Graphite platforms (5) are provided at the lower end of the movable frame (4) and the upper end of the fixing frame (7). Graphite jigs (6) are provided at the inner ends of the graphite platforms (5), and the two graphite jigs (6) are arranged oppositely.
2. The copper diffusion welding machine according to claim 1, characterized in that: Both the left and right end faces of the graphite jig (6) are recessed inward to form clamping grooves (63). Clamping plates (61) are installed at both the left and right ends of the graphite jig (6), and the clamping plates (61) extend into the clamping grooves (63). The outer ends of the clamping plates (61) are provided with movable parts of clamping assemblies, and the clamping assemblies are located outside the graphite platform (5); First plates (41) are installed at both the left and right ends of the movable frame (4). Second plates (71) are provided at both the left and right ends of the fixing frame (7). Fixing parts of the clamping assemblies are installed at the inner ends of the first plates (41) and the inner ends of the second plates (71).
3. The copper diffusion welding machine according to claim 2, wherein: The clamping assembly includes a first lifting device. A through groove (62) is formed by inward depression on the inner end face of the clamping plate (61), and the through groove (62) penetrates the clamping plate (61). A ring plate (44) is installed at the inner end of the fixing part of the first lifting device, and the movable part of the first lifting device extends into the ring plate (44). The ring plate (44) is attached to the outer end of the clamping plate (61). The inner end of the clamping plate (61) is attached to the head of a fastening bolt (43). The rod part of the fastening bolt (43) penetrates the through groove (62) and is threadedly connected to the movable part of the first lifting device.
4. The copper diffusion welding machine according to claim 1, wherein: The lifting member includes a top frame (3). The top frame (3) is installed on the upper side of the front end of the main body (1), and the top frame (3) is located above the movable frame (4). The fixing part of a second lifting device is installed inside the top frame (3), and the movable part of the second lifting device passes through the top frame (3) and is connected to the movable frame (4).
5. The copper diffusion welding machine according to claim 4, characterized in that: Two round rods (31) are symmetrically installed at the upper end of the movable frame (4), and the round rods (31) are located behind the second lifting device. The upper ends of the two round rods (31) both extend into the top frame (3), and the top frame (3) is slidably connected to the round rods (31).
6. The copper diffusion welding machine according to claim 1, characterized in that: First mounting plates are installed at both the left and right ends of the chassis (8), and the lower end faces of the first mounting plates coincide with the lower end face of the chassis (8). Second mounting plates are provided at both the left and right ends of the main body (1), and the lower end faces of the second mounting plates coincide with the lower end face of the main body (1); A plurality of first adjusting foot cups are provided at equal intervals at the lower end of the first mounting plate. A plurality of second adjusting foot cups are installed at equal intervals at the lower end of the second mounting plate, and the lower end faces of the second adjusting foot cups coincide with the lower end faces of the first adjusting foot cups.