Metal flock laser etching device
A three-axis laser ablation device addresses inefficiencies in manual metal swarf removal by providing precise, high-throughput, and safe laser ablation for metal parts, improving productivity and safety.
Patent Information
- Application Number
- CN202421722213.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The existing metal wire drawing post-treatment methods are inefficient, not environmentally friendly, and have safety risks, making it difficult to efficiently remove crumbs and burrs, especially for special-shaped parts with complex structures, lacking low-cost, large-scale mechanized crumbs and deblasting equipment.
The laser head is controlled by a three-axis moving assembly, combined with laser etching technology, and precisely aligning the hair chip position by moving components horizontally, horizontally and vertically, it is suitable for metal workpieces of different sizes and shapes.
It achieves efficient, safe and low-cost dand removal, suitable for special-shaped parts of complex structures, and improves processing efficiency and safety.
Smart Images
Figure CN223098248U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chip processing equipment, in particular to a metal chip laser ablation device. Background Art
[0002] Metal wire drawing is a commonly used metal surface treatment method, which can improve the smoothness, flatness and appearance quality of the metal surface. However, if no corresponding treatment is carried out after wire drawing, there are still problems such as scratches, burrs, and oil stains on the metal surface. Therefore, in addition to wire drawing, deburring, degreasing, decontamination, polishing and other treatment steps must be carried out to obtain metal products with excellent appearance quality. At the same time, chips will also appear in metal casting, milling or electroplating processes, which are residual chips or extremely fine microscopic metal particles on the metal part surface. The appearance of burrs will reduce the quality standard of metal workpieces, so burrs should be prevented as much as possible or removed. At present, many parts are still polished manually. For example, traditional polishing methods such as sandpaper, electric tools with grinding heads, belt grinders, and grinding wheels are used. These backward polishing methods are inefficient, not environmentally friendly, and will bring many safety hazards. Some new deburring processes include ultrasonic, thermal energy, electrochemical, sandblasting, shot peening and other methods. Each has its own characteristics and limitations. Therefore, a mechanized chip removal device with low cost, large quantity and high efficiency is needed, especially suitable for some special-shaped parts with complex structures. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a metal chip laser ablation device, which can be applicable to metal chip removal of different sizes and shapes, and has a simple structure and is convenient to use.
[0004] To achieve the above purpose, the utility model adopts the following technical scheme: a metal chip laser ablation device, including a support frame, adjusting feet are further arranged at the four corners of the bottom of the support frame, a baffle is installed on the surface of the support frame, a horizontal moving component is arranged on the support frame, a processing table is connected to the horizontal moving component, three groups of fixed feet that are centrosymmetric are arranged in the processing table, the heights of the fixed feet increase sequentially from the inside to the outside, so that a workpiece can be placed between the fixed feet for positioning, a connecting frame and a reinforcing rod are further arranged at the rear end of the support frame, the connecting frame is vertically fixed on the support frame, the reinforcing rod is obliquely connected between the support frame and the connecting frame, a transverse moving component is further arranged on the connecting frame, a vertical moving component is further arranged on the transverse moving component, a laser head is arranged at the end of the vertical moving component, and the horizontal moving component, the transverse moving component, the vertical moving component and the laser head are all connected to an external drive.
[0005] Further, the horizontal movement component includes a slide rail, a slider, a driving block, and a driving motor. The slide rail is fixed on the support frame, the slider is slidably connected to the slide rail, the driving motor is installed at the bottom of the support frame, and its end is connected to the driving block. The processing table is fixed on the driving block and the slider.
[0006] Further, the lateral movement component includes a fixed plate, a slide rail, a slider, a driving block, and a driving motor. The slide rail is fixed on the fixed plate, the slider is slidably connected to the slide rail, the driving motor is installed at one end of the fixed plate, and its end is connected to the driving block. The vertical movement component is fixed on the slider and the driving block.
[0007] Further, the vertical movement component includes a fixed plate, a slide rail, a slider, a driving block, and a driving motor. The slide rail is fixed on the fixed plate, the slider is slidably connected to the slide rail, the driving motor is installed at one end of the fixed plate, and its end is connected to the driving block. The laser head is fixed on the slider and the driving block.
[0008] The beneficial effects of the present utility model are as follows: 1) The present utility model controls the position and distance between the workpiece and the laser head through the three-axis movement component, can quickly align the position of the burrs for laser burning, remove the burrs by high temperature. The workpiece is fixed under the laser head through the processing table and is quickly positioned and limited by the fixed feet, so that the workpiece is limited and fixed when the processing table moves, facilitating rapid placement and processing. The fixed feet with different heights can adapt to workpieces of different sizes for burr removal, and are also applicable to laser burning of flat metals of different shapes, and the structure is simple and easy to use. Description of the Drawings
[0009] Figure 1 is the front view of the present utility model.
[0010] Figure 2 is the left view of the present utility model.
[0011] Figure 3 is the bottom view of the present utility model.
[0012] Figure 4 is the top view of the present storage mechanism.
[0013] In the figure: 1, support frame; 2, adjusting feet; 3, baffle; 4, horizontal movement component; 5, processing table; 6, fixed feet; 7, connecting frame; 8, strengthening rod; 9, lateral movement component; 10, vertical movement component; 11, laser head; 12, slide rail; 13, slider; 14, driving block; 15, driving motor; 16, fixed plate. Detailed Embodiments
[0014] The present utility model will be further explained below with reference to the drawings and specific embodiments.
[0015] Embodiment: As shown in the figure, a metal chip laser ablation device of the present utility model includes a support frame 1. Adjusting feet 2 are further provided at the four corners of the bottom of the support frame 1. A baffle 3 is installed on the surface of the support frame 1. A horizontal movement component 4 is provided on the support frame 1. A processing table 5 is connected to the horizontal movement component 4. Three sets of fixed feet 6 that are centrosymmetric are provided inside the processing table 5. The heights of the fixed feet 6 increase sequentially from the inside to the outside, enabling a workpiece to be placed between the fixed feet 6 for limiting. A connecting frame 7 and a reinforcing rod 8 are further provided at the rear end of the support frame 1. The connecting frame 7 is vertically fixed on the support frame 1. The reinforcing rod 8 is obliquely connected between the support frame 1 and the connecting frame 7. A transverse movement component 9 is further provided on the connecting frame 7. A vertical movement component 10 is further provided on the transverse movement component 9. A laser head 11 is provided at the end of the vertical movement component 10. The horizontal movement component 4, the transverse movement component 9, the vertical movement component 10, and the laser head 11 are all connected to an external drive.
[0016] The horizontal movement component 4 includes a slide rail 12, a slider 13, a driving block 14, and a driving motor 15. The slide rail 12 is fixed on the support frame 1. The slider 13 is slidably connected to the slide rail 12. The driving motor 15 is installed at the bottom of the support frame 1, and its end is connected to the driving block 14. The processing table 5 is fixed on the driving block 14 and the slider 13. By controlling the driving motor 15 to move through an external drive, the driving block 14 is driven to move, causing the processing table 5 to move back and forth along the slide rail 12.
[0017] The transverse movement component 9 includes a fixed plate 16, a slide rail 12, a slider 13, a driving block 14, and a driving motor 15. The slide rail 12 is fixed on the fixed plate 16. The slider 13 is slidably connected to the slide rail 12. The driving motor 15 is installed at one end of the fixed plate 16, and its end is connected to the driving block 14. The vertical movement component 10 is fixed on the slider 13 and the driving block 14. By controlling the driving motor 15 to move through an external drive, the driving block 14 is driven to move, causing the vertical movement component 10 to move left and right along the slide rail 12.
[0018] The vertical movement component 10 includes a fixed plate 16, a slide rail 12, a slider 13, a driving block 14, and a driving motor 15. The slide rail 12 is fixed on the fixed plate 16. The slider 13 is slidably connected to the slide rail 12. The driving motor 15 is installed at one end of the fixed plate 16, and its end is connected to the driving block 14. The laser head 11 is fixed on the slider 13 and the driving block 14. By controlling the driving motor 15 to move through an external drive, the driving block 14 is driven to move, causing the laser head 11 to move up and down along the slide rail 12.
[0019] The utility model controls the position and distance between the workpiece and the laser head through a three-axis moving component, and can quickly align the position of the chips for laser burning. The chips are removed by high temperature. The workpiece is fixed under the laser head through a processing table, and is quickly positioned and limited by fixing feet, so that the workpiece is limited and fixed when the processing table moves, facilitating quick placement and processing. The fixing feet with different heights can be adapted to workpieces of different sizes for chip removal, and are also applicable to laser burning of flat metals of different shapes, and the structure is simple and easy to use.
[0020] The above is only used to illustrate the technical solution of the utility model rather than to limit it. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the utility model shall be covered within the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.
Claims
1. A metal chip laser ablation device, characterized in that: It includes a support frame. Adjusting feet are also provided at the four corners of the bottom of the support frame. A baffle is installed on the surface of the support frame. A horizontal movement component is provided on the support frame. A processing table is connected to the horizontal movement component. Three sets of fixing feet that are centrosymmetric are provided inside the processing table. The heights of the fixing feet increase successively from the inside to the outside, enabling a workpiece to be placed between the fixing feet for limiting. A connecting frame and a reinforcing rod are also provided at the rear end of the support frame. The connecting frame is vertically fixed on the support frame, and the reinforcing rod is obliquely connected between the support frame and the connecting frame. A lateral movement component is also provided on the connecting frame. A vertical movement component is further provided on the lateral movement component. A laser head is provided at the end of the vertical movement component. The horizontal movement component, the lateral movement component, the vertical movement component, and the laser head are all connected to an external drive.
2. The metal chip laser ablation device according to claim 1, wherein: The horizontal movement component includes a slide rail, a slider, a driving block, and a driving motor. The slide rail is fixed on the support frame. The slider is slidably connected to the slide rail. The driving motor is installed at the bottom of the support frame, and its end is connected to the driving block. The processing table is fixed on the driving block and the slider.
3. A metal chip laser ablation device according to claim 1, characterized in that: The lateral movement component includes a fixing plate, a slide rail, a slider, a driving block, and a driving motor. The slide rail is fixed on the fixing plate. The slider is slidably connected to the slide rail. The driving motor is installed at one end of the fixing plate, and its end is connected to the driving block. The vertical movement component is fixed on the slider and the driving block.
4. A metal shaving laser ablation device according to claim 1, characterized in that: The vertical movement component includes a fixing plate, a slide rail, a slider, a driving block, and a driving motor. The slide rail is fixed on the fixing plate. The slider is slidably connected to the slide rail. The driving motor is installed at one end of the fixing plate, and its end is connected to the driving block. The laser head is fixed on the slider and the driving block.