Edge cutting device for nodular cast iron production

The cutting device for ball-bearing steel production stabilizes the workpiece using X and Y adjustable components and magnetic attraction, addressing inaccuracies in cutting by ensuring precise and efficient cutting operations.

CN223098262UActive Publication Date: 2025-07-15江苏迪迈机械有限公司
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Patent Information

Application Number
CN202421679380.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-15
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

During the cutting edge of the ductile iron pad, the position movement affects the accuracy and is inconvenient to fix it, making it difficult to adjust the cutting edge position.

Method used

The combined structure of the X-type adjustment slide rail and the Y-type adjustment assembly is adopted, combined with the limiting mechanism and the laser edge cutting device, and the multi-angle precise cutting is achieved through magnetic fixation and rotation adjustment.

Benefits of technology

The precise position control and fixation of the ductile iron pad is realized, which improves the accuracy and flexibility of edge cutting, and avoids the impact of shaking during edge cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of nodular cast iron machining, in particular to an edge cutting device for nodular cast iron production, which comprises a machining table and a limiting mechanism, X-type adjusting sliding rails are arranged on two sides of the top of the machining table, and Y-type adjusting assemblies are vertically arranged on the tops of the X-type adjusting sliding rails. The Y-type adjusting assembly comprises a limiting plate, a conveying belt and a driving motor, the bottom of the limiting plate is embedded into the inner side of the X-type adjusting sliding rail, the conveying belt is clamped to the inner side of the limiting plate, the conveying belt is connected with the driving motor through a transmission shaft, and a limiting mechanism is arranged at the top of the center of the machining table. The limiting mechanism comprises a rotating table and an electromagnetic suction table; the nodular cast iron base plate trimming device solves the problems that in the prior art, when an existing device conducts trimming operation on a nodular cast iron base plate, the nodular cast iron base plate is often affected by trimming, the position of the nodular cast iron base plate is moved, the trimming accuracy is affected, and when the nodular cast iron base plate is fixed, the trimming position is inconvenient to adjust according to needs.
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Description

Technical Field

[0001] The utility model relates to the technical field of ductile iron processing, and specifically relates to a trimming device for ductile iron production. Background Technique

[0002] Ductile iron is a high-strength cast iron material developed in the 1950s. Its comprehensive performance is close to that of steel, so it is widely used in various fields. Ductile iron obtains spherical graphite through spheroidization and inoculation treatment, thus effectively improving the mechanical properties of cast iron, especially plasticity and toughness. Its strength even exceeds that of carbon steel and has become a high-quality structural material. Ductile iron has rapidly developed into the second most widely used cast iron material after gray iron. In the production of related products, operations such as trimming and edge cutting of ductile iron pads are usually required.

[0003] When the existing device performs edge cutting operations on ductile iron pads, it is often affected by edge cutting, resulting in the displacement of the position of the ductile iron pad, affecting the accuracy of edge cutting. And when fixing the ductile iron pad, it is not convenient to adjust the edge cutting position according to requirements.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a trimming device for ductile iron production is proposed, in order to achieve a more practical value purpose. Content of the Utility Model

[0005] The purpose of the utility model is to provide a trimming device for ductile iron production to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: A trimming device for ductile iron production, including a processing table and a limiting mechanism. X-shaped adjustment sliding rails are arranged on both sides of the top of the processing table. A Y-shaped adjustment component is vertically arranged on the top of the X-shaped adjustment sliding rail. The Y-shaped adjustment component includes a limiting plate, a conveyor belt and a driving motor. The bottom of the limiting plate is embedded in the inner side of the X-shaped adjustment sliding rail. The conveyor belt is clamped inside the limiting plate, and the conveyor belt is connected to the driving motor through a transmission shaft. A limiting mechanism is arranged at the center of the top of the processing table, and the limiting mechanism includes a rotating table and an electromagnetic suction table. The electromagnetic suction table is installed on the top of the rotating table. A lifting table is installed on the outside of the processing table, and a laser trimming device is installed on the top of the lifting table;

[0007] Lifting side plates are arranged on both sides of the processing table away from the X-shaped adjustment sliding rail. A cross bar is installed on the inner side of the top of the lifting side plate, and a sliding table is installed on the outer wall of the cross bar. A spring type pressing plate is installed at the bottom of the sliding table. The spring type pressing plate and the electromagnetic suction table are vertically distributed up and down.

[0008] Further, a chute is provided inside the X-type adjusting slide rail, and a fixed card slot is penetratingly provided in the bottom wall of the chute.

[0009] Further, the limiting plate forms a sliding structure with the X-type adjusting slide rail through the chute, and the limiting plate can be locked and connected with the X-type adjusting slide rail by bolts penetrating the fixed card slot.

[0010] Further, both the laser trimming device and the limiting plate are horizontally distributed.

[0011] Further, a rotating structure is formed between the rotating table and the electromagnetic suction table.

[0012] Further, the spring-type pressing plate forms a sliding structure between the sliding table and the cross bar, and the spring-type pressing plate is integrally vertically distributed.

[0013] The utility model provides a trimming device for ductile iron production, which has the following beneficial effects:

[0014] 1. In the utility model, through the combined structure of the X-type adjusting slide rail and the Y-type adjusting component, by using the slide rail and slide table structure of the X-type adjusting slide rail and the horizontal transmission structure of the Y-type adjusting component, multi-angle adjustment on the horizontal plane is realized, which is convenient for controlling the position of the ductile iron backing plate and better meets the trimming requirements.

[0015] 2. In the utility model, the limiting mechanism is arranged in the middle of the processing table and is composed of a rotating table and an electromagnetic suction table. By using the magnetism of the top electromagnetic suction table, the ductile iron backing plate can be magnetically fixed, and the bottom rotating table can drive the ductile iron backing plate to adjust the rotation angle, so that it can be accurately cut and processed by the laser trimming device.

[0016] 3. In the utility model, the spring-type pressing plate at the top can not only cooperate with the electromagnetic suction table at the bottom up and down, but also adjust the horizontal position of the spring-type pressing plate to make the position of the spring-type pressing plate match that of the conveyor belt. In this way, the ductile iron backing plate is fixed by the up-and-down clamping method, avoiding shaking during slicing and affecting the accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Referring to the attached drawings, the disclosure of the utility model will become more understandable. It is easy for those skilled in the art to understand that these drawings are only used to illustrate the technical solutions of the utility model and are not intended to limit the protection scope of the utility model. In the figures:

[0018] Figure 1 is a top view three-dimensional structural schematic diagram of a trimming device for ductile iron production according to the utility model;

[0019] Figure 2The front three-dimensional structural schematic diagram of a trimming device for ductile iron production according to the present utility model;

[0020] Figure 3 The bottom three-dimensional structural schematic diagram of a trimming device for ductile iron production according to the present utility model.

[0021] In the figure: 1, processing table; 2, X-type adjustment slide rail; 201, chute; 202, fixed card slot; 3, Y-type adjustment component; 301, limit plate; 302, conveyor belt; 303, drive motor; 4, lifting side plate; 401, cross bar; 402, sliding table; 403, spring type pressing plate; 5, limiting mechanism; 501, rotating table; 502, electromagnetic suction table; 6, lifting table; 7, laser trimming device. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1-3 , the present utility model provides a technical solution: a trimming device for ductile iron production, including a processing table 1 and a limiting mechanism 5. On both sides of the top of the processing table 1, there are X-type adjustment slide rails 2. Vertically arranged on the top of the X-type adjustment slide rails 2 is a Y-type adjustment component 3. The Y-type adjustment component 3 includes a limit plate 301, a conveyor belt 302, and a drive motor 303. The bottom of the limit plate 301 is fitted inside the X-type adjustment slide rail 2. The conveyor belt 302 is clamped inside the limit plate 301, and the conveyor belt 302 is connected to the drive motor 303 through a transmission shaft. In the center of the top of the processing table 1, there is a limiting mechanism 5, and the limiting mechanism 5 includes a rotating table 501 and an electromagnetic suction table 502. The electromagnetic suction table 502 is installed on the top of the rotating table 501. On the outside of the processing table 1, there is a lifting table 6, and a laser trimming device 7 is installed on the top of the lifting table 6;

[0024] On both sides of the processing table 1 away from the X-type adjustment slide rail 2, there are lifting side plates 4. Inside the top of the lifting side plates 4, there is a cross bar 401 installed, and on the outer wall of the cross bar 401, there is a sliding table 402 installed. At the bottom of the sliding table 402, there is a spring type pressing plate 403 installed. The spring type pressing plate 403 and the electromagnetic suction table 502 are vertically distributed up and down;

[0025] Inside the X-type adjustment slide rail 2, there is a chute 201 opened, and a fixed card slot 202 is penetrated through the bottom wall of the chute 201;

[0026] The limiting plate 301 forms a sliding structure through the sliding groove 201 and the X-type adjustment slide rail 2, and the limiting plate 301 can be tightly connected through the bolt penetrating the fixed clamping groove 202 and the X-type adjustment slide rail 2;

[0027] Both the laser edge cutting device 7 and the limiting plate 301 are horizontally distributed;

[0028] A rotating structure is formed between the rotating table 501 and the electromagnetic suction table 502;

[0029] The spring type pressing plate 403 forms a sliding structure between the sliding table 402 and the cross bar 401, and the spring type pressing plate 403 is integrally vertically distributed;

[0030] Through the combined structure of the X-type adjustment slide rail 2 and the Y-type adjustment component 3, by using the slide rail and slide table structure of the X-type adjustment slide rail 2 and the horizontal transmission structure of the Y-type adjustment component 3, multi-angle adjustment on the horizontal plane is realized, facilitating the control of the position of the ductile iron backing plate and better meeting the edge cutting requirements;

[0031] The limiting mechanism 5 is arranged in the middle of the processing table 1 and is composed of the rotating table 501 and the electromagnetic suction table 502. By using the magnetism of the top electromagnetic suction table 502, the ductile iron backing plate can be magnetically fixed, and the bottom rotating table 501 can drive the ductile iron backing plate to adjust the rotation angle so that it can be precisely cut and processed by the laser edge cutting device 7;

[0032] The spring type pressing plate 403 at the top can not only cooperate with the electromagnetic suction table 502 at the bottom up and down, but also adjust the horizontal position of the spring type pressing plate 403 to make the position of the spring type pressing plate 403 match that of the conveyor belt 302, thereby realizing the fixation of the ductile iron backing plate by the way of clamping from top and bottom and avoiding the influence of shaking on the precision during slicing.

[0033] Working principle: For this kind of trimming device used in the production of ductile iron, first, according to the size specifications of the ductile iron backing plate, the distance between the two groups of limit plates 301 is controlled so that the sizes on both sides of the limit plates 301 match the ductile iron backing plate. Then, the ductile iron backing plate to be trimmed is placed on the conveyor belt 302 of the limit plates 301. At the same time, the electromagnetic suction table 502 on the rotating table 501 is started to make the electromagnetic suction table 502 generate magnetic force to magnetically reinforce the ductile iron backing plate. Then, the lifting side plates 4 on both sides are used to drive the cross bar 401 and the sliding table 402 at the top to descend, and then the spring-type pressing plate 403 at its top is brought into contact with the ductile iron backing plate to clamp and fix the ductile iron backing plate from the upper and lower ends. At the same time, the laser trimming device 7 installed on the outer lifting table 6 is used to perform trimming operations on the ductile iron backing plate. During cutting, the downward pressing force of the spring-type pressing plate 403 can be reduced to make the ductile iron backing plate rotate at an angle driven by the rotating table 501, so as to change the trimming position and meet the production requirements.

[0034] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be thought of by those skilled in the art within the technical scope disclosed by the present invention without creative labor should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.

Claims

1. A trimming device for ductile iron production, comprising a processing table (1) and a limiting mechanism (5), wherein X-type adjusting slide rails (2) are arranged on both sides of the top of the processing table (1), and it is characterized in that: The top of the X-type adjustment slide rail (2) is vertically provided with a Y-type adjustment component (3). The Y-type adjustment component (3) includes a limit plate (301), a conveyor belt (302), and a driving motor (303). The bottom of the limit plate (301) is fitted inside the X-type adjustment slide rail (2). The conveyor belt (302) is engaged inside the limit plate (301), and the conveyor belt (302) is connected to the driving motor (303) through a transmission shaft. At the center of the top of the processing table (1), a limit mechanism (5) is provided, and the limit mechanism (5) includes a rotating table (501) and an electromagnetic suction table (502). The electromagnetic suction table (502) is installed on the top of the rotating table (501). On the outer side of the processing table (1), a lifting table (6) is installed, and a laser edge cutting device (7) is installed on the top of the lifting table (6); On both sides of the processing table (1) away from the X-type adjustment slide rail (2), lifting side plates (4) are provided. Inside the top of the lifting side plates (4), a cross bar (401) is installed. On the outer wall of the cross bar (401), a sliding table (402) is installed. At the bottom of the sliding table (402), a spring-type pressing plate (403) is installed. The spring-type pressing plate (403) and the electromagnetic suction table (502) are vertically distributed up and down.

2. The trimming device for ductile iron production according to claim 1, characterized in that, Inside the X-type adjustment slide rail (2), a chute (201) is opened, and a fixed card slot (202) is opened through the bottom wall of the chute (201).

3. The trimming device for ductile iron production according to claim 2, characterized in that, The limit plate (301) and the X-type adjustment slide rail (2) form a sliding structure through the chute (201), and the limit plate (301) can be tightly connected to the X-type adjustment slide rail (2) by bolts passing through the fixed card slot (202).

4. A trimming device for ductile iron production according to claim 1, characterized in that, Both the laser edge cutting device (7) and the limit plate (301) are horizontally distributed.

5. A trimming device for ductile iron production according to claim 1, characterized in that, A rotating structure is formed between the rotating table (501) and the electromagnetic suction table (502).

6. The trimming device for ductile iron production according to claim 1, characterized in that, The spring-type pressing plate (403) and the cross bar (401) form a sliding structure through the sliding table (402), and the spring-type pressing plate (403) is vertically distributed as a whole.