Precise sponge forming machine

Abstract

The utility model discloses a precise sponge forming machine, and relates to the technical field of sponge processing. The precise sponge forming machine comprises a bearing plate, a driving mechanism used for conducting intelligent cutting on the length of a sponge is fixedly installed on one side of the top of the bearing plate, multiple sets of fixing frames are installed on the other side of the top of the bearing plate at equal intervals, and cutting mechanisms used for conducting width cutting on the sponge are rotationally installed on the inner sides of the fixing frames. The shaft seat can be driven to move vertically through high elasticity of the spring sleeve seat, the shaft seat moving vertically can drive the measuring roller to be attached to one side of the sponge to rotate in an abutting mode through the encoder, and then the number of rotation turns of the measuring roller can be monitored in real time through power-on operation of the encoder. And the two sets of electric rods are intelligently controlled to be powered on and operate according to the numerical value preset by an operator to drive the cutter to move in the vertical position, the cutter moving in the vertical position abuts against one side of the sponge to conduct cutting operation, and the function of intelligently cutting the sponge is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of sponge processing, in particular to a precision sponge forming machine. Background Art

[0002] Sponge processing equipment, also known as sponge processing machines, sponge processors, etc., is required to change the shape of sponge raw materials during the processing of sponge raw materials, so that the sponge meets the subsequent processing requirements. Through the sponge processing equipment, it is convenient to process a large number of sponge raw materials, reducing the physical labor of operators.

[0003] When processing sponge raw materials, sponge processing equipment is required. Among them, the "cutting device for sponge processing" disclosed in the publication number "CN220463980U" has solved the problems that mechanical cutting still needs to pay attention to the fixing problem, and the fixing of the sponge requires a certain buffer to avoid various disadvantages of being crushed.

[0004] However, there are still many defects in the actual use of sponge processing equipment with similar structures, such as: in the prior art, the device requires operators to measure the cutting length of the sponge with the help of external auxiliary equipment and cut the sponge with the help of auxiliary tools, which cannot cut the sponge intelligently, increasing the work burden of the operators and reducing the multi-functional effect of the device, and it is not convenient for the device to be promoted and used. Therefore, a precision sponge forming machine needs to be designed. Content of the Utility Model

[0005] In view of the deficiencies of the prior art, the utility model provides a precision sponge forming machine to solve the above problems.

[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: a precision sponge forming machine, including a load-bearing plate, on one side of the top of the load-bearing plate, a driving mechanism for intelligently cutting the length of the sponge is fixedly installed, on the other side of the top of the load-bearing plate, a plurality of groups of fixing frames are equidistantly installed, and a cutting mechanism for cutting the width of the sponge is rotatably installed inside the fixing frames;

[0007] The driving mechanism includes a mounting frame, a spring socket is fixedly installed on the outside of the mounting frame, a shaft seat is fixedly installed at the bottom of the spring socket, an encoder is fixedly installed on one side of the shaft seat, a measuring roller is fixedly installed at one end of the encoder, a support frame is fixedly installed on one side of the mounting frame, two electric rods are fixedly installed on the top of the support frame, and a cutter is fixedly installed at the output end of the electric rod;

[0008] The cutting mechanism includes a roller body, and a uniform speed motor is fixedly installed on one side inside the roller body.

[0009] Preferably, two sides of the bottom of the load-bearing plate are fixedly installed with abutting feet, and rubber pads are fixedly installed at the bottoms of the abutting feet.

[0010] Preferably, two mounting plates are fixedly installed on one side of the top of the load-bearing plate away from the cutting mechanism, and a winding roller is rotatably installed inside the mounting plates.

[0011] Preferably, two electric push rods are fixedly installed on the outside of the fixing frame, a synchronous motor is fixedly installed at the output end of the electric push rod, and the output end of the synchronous motor is fixedly connected to one end of the roller body.

[0012] Preferably, an idle motor is fixedly installed on one side of the mounting plate, and the output end of the idle motor is fixedly connected to one end of the winding roller.

[0013] Preferably, a screw rod is fixedly installed at the output end of the constant-speed motor, a nut sleeve extending out of the roller body is threadedly installed on the outside of the screw rod, and a cutting ring is fixedly installed on one side of the nut sleeve.

[0014] Beneficial Effects

[0015] The present utility model provides a precision sponge forming machine. Compared with the prior art, it has the following beneficial effects:

[0016] 1. The high elasticity of the spring socket can drive the shaft seat to move vertically. The shaft seat moving vertically can drive the measuring roller to rotate in contact with one side of the sponge through the encoder. Then, by energizing the encoder, the number of rotations of the measuring roller can be monitored in real time, and the two electric rods can be intelligently controlled to energize and operate according to the preset values of the operator to drive the cutter to move vertically. By the cutter moving vertically and contacting one side of the sponge for cutting operation, the function of intelligently cutting the sponge is realized, avoiding the need for the operator to use external auxiliary equipment to cut the length of the sponge, increasing the multi-functional effect of the device, reducing the subsequent sponge cutting process, and also increasing the production efficiency of sponge processing.

[0017] 2. By energizing and operating the constant-speed motor to drive the screw rod to rotate, the nut sleeve can be driven to move horizontally by the rotating screw rod. The cutting ring can be driven to move horizontally by the nut sleeve moving horizontally. By changing the horizontal positions of multiple cutting rings, the function of changing the width of the sponge according to the use requirements is realized, increasing the automation effect of the device, facilitating the device to be applicable to unattended environments, and also facilitating the popularization and use of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the overall structural schematic diagram of the present utility model;

[0019] Figure 2 is the partial structural schematic diagram of the driving mechanism of the present utility model;

[0020] Figure 3Schematic diagram of the partial structure of the fixing bracket of the present utility model;

[0021] Figure 4 Schematic diagram of the partial cross-sectional structure of the cutting mechanism of the present utility model.

[0022] In the figure: 1, load-bearing plate; 101, abutting foot; 2, drive mechanism; 201, mounting bracket; 202, spring socket; 203, encoder; 204, measuring roller; 205, support frame; 206, electric rod; 207, cutting tool; 3, fixing bracket; 301, electric push rod; 302, synchronous motor; 4, cutting mechanism; 401, roller body; 402, constant-speed motor; 403, screw rod; 404, screw sleeve; 405, cutting ring; 5, mounting plate; 501, winding roller; 6, idle motor. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-4 , the present utility model provides two technical solutions:

[0025] The first implementation method: a precision sponge forming machine, including a load-bearing plate 1, on one side of the top of the load-bearing plate 1, a drive mechanism 2 for intelligently cutting the length of the sponge is fixedly installed, on the other side of the top of the load-bearing plate 1, a plurality of groups of fixing brackets 3 are equidistantly installed, and inside the fixing brackets 3, a cutting mechanism 4 for cutting the width of the sponge is rotatably installed;

[0026] The drive mechanism 2 includes a mounting bracket 201, on the outside of the mounting bracket 201, a spring socket 202 is fixedly installed, at the bottom of the spring socket 202, a shaft seat is fixedly installed, and on one side of the shaft seat, an encoder 203 is fixedly installed, at one end of the encoder 203, a measuring roller 204 is fixedly installed, on one side of the mounting bracket 201, a support frame 205 is fixedly installed, on the top of the support frame 205, two groups of electric rods 206 are fixedly installed, and at the output end of the electric rods 206, a cutting tool 207 is fixedly installed;

[0027] The cutting mechanism 4 includes a roller body 401, on one side inside the roller body 401, a constant-speed motor 402 is fixedly installed, on the side of the top of the load-bearing plate 1 away from the cutting mechanism 4, two groups of mounting plates 5 are fixedly installed, and inside the mounting plates 5, a winding roller 501 is rotatably installed;

[0028] Two groups of electric push rods 301 are fixedly installed on the outside of the fixing frame 3. The output end of the electric push rod 301 is fixedly installed with a synchronous motor 302, and the output end of the synchronous motor 302 is fixedly connected to one end of the roller body 401. One side of the mounting plate 5 is fixedly installed with an idle motor 6, and the output end of the idle motor 6 is fixedly connected to one end of the winding roller 501.

[0029] The energized operation of the idle motor 6 provides a basic power source for driving the winding roller 501 subsequently, ensuring the stable effect of the subsequent rotation of the winding roller 501. The mounting plate 5 provides an installation position for the winding roller 501. The energized operation of the idle motor 6 drives the winding roller 501 to rotate. The rotating winding roller 501 facilitates the feeding operation of the precision sponge.

[0030] The energized operation of the electric push rod 301 drives the synchronous motor 302 to move vertically. The synchronous motor 302 moving vertically can drive the roller body 401 to adjust the height position, thus facilitating the processing operation of sponges with different thicknesses and improving the compatibility effect of the device.

[0031] The high elasticity of the spring sleeve seat 202 can drive the shaft seat to move vertically. The shaft seat moving vertically can drive the measuring roller 204 to rotate in contact with one side of the sponge through the encoder 203. Then, the energized operation of the encoder 203 can monitor the number of rotations of the measuring roller 204 in real time, and intelligently control the energized operation of the two electric rods 206 according to the preset value of the operator to drive the cutter 207 to move vertically. The cutter 207 moving vertically contacts one side of the sponge for cutting operation, realizing the function of intelligently cutting the sponge.

[0032] In the second embodiment, the main difference from the first embodiment is that: a screw rod 403 is fixedly installed at the output end of the constant-speed motor 402. A nut sleeve 404 extending out of the roller body 401 is threadedly installed on the outside of the screw rod 403. One side of the nut sleeve 404 is fixedly installed with a cutting ring 405; two sides of the bottom of the load-bearing plate 1 are fixedly installed with abutting feet 101, and rubber pads are fixedly installed at the bottoms of the abutting feet 101.

[0033] The cooperation of the abutting feet 101 and the rubber pads can keep the bottom of the device away from the ground, avoiding the problem that the wet ground directly contacts the bottom of the device, resulting in the corrosion of the bottom of the device by the humid air.

[0034] The uniform-speed motor 402 is energized and operated to drive the screw 403 to rotate. The rotating screw 403 can drive the nut 404 to move horizontally. The horizontally moving nut 404 can drive the cutting ring 405 to move horizontally. By changing the horizontal positions of multiple cutting rings 405, the function of changing the width of the sponge according to the usage requirements is achieved.

[0035] Meanwhile, the content not detailedly described in this specification belongs to the well-known prior art in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0036] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0037] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Precision sponge molding machine, including a load-bearing plate (1), characterized in that: On one side of the top of the load-bearing plate (1), a driving mechanism (2) for intelligently cutting the length of the sponge is fixedly installed. On the other side of the top of the load-bearing plate (1), a plurality of groups of fixing frames (3) are equidistantly installed, and a cutting mechanism (4) for cutting the width of the sponge is rotatably installed inside the fixing frame (3); The driving mechanism (2) includes a mounting frame (201). A spring socket (202) is fixedly installed on the outer side of the mounting frame (201). A shaft seat is fixedly installed at the bottom of the spring socket (202), and an encoder (203) is fixedly installed on one side of the shaft seat. A measuring roller (204) is fixedly installed at one end of the encoder (203). A support frame (205) is fixedly installed on one side of the mounting frame (201). Two electric rods (206) are fixedly installed at the top of the support frame (205). A cutter (207) is fixedly installed at the output end of the electric rod (206); The cutting mechanism (4) includes a roller body (401), and a uniform speed motor (402) is fixedly installed on one side inside the roller body (401).

2. The precision sponge molding machine according to claim 1, characterized in that: Two abutting feet (101) are fixedly installed on both sides of the bottom of the load-bearing plate (1), and a rubber pad is fixedly installed at the bottom of the abutting foot (101).

3. The precision sponge molding machine according to claim 1, wherein: Two mounting plates (5) are fixedly installed on one side of the top of the load-bearing plate (1) away from the cutting mechanism (4). A winding roller (501) is rotatably installed inside the mounting plate (5).

4. The precision sponge forming machine according to claim 1, wherein: Two electric push rods (301) are fixedly installed on the outer side of the fixing frame (3). A synchronous motor (302) is fixedly installed at the output end of the electric push rod (301), and the output end of the synchronous motor (302) is fixedly connected to one end of the roller body (401).

5. The precision sponge molding machine according to claim 3, wherein: An idle motor (6) is fixedly installed on one side of the mounting plate (5), and the output end of the idle motor (6) is fixedly connected to one end of the winding roller (501).

6. The precision sponge forming machine according to claim 1, wherein: A screw rod (403) is fixedly installed at the output end of the uniform speed motor (402). A nut sleeve (404) extending out of the inside of the roller body (401) is threadedly installed on the outer side of the screw rod (403). A cutting ring (405) is fixedly installed on one side of the nut sleeve (404).

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