Automatic glue dipping device for reconstituted bamboos

The automated reed bamboo impregnation device addresses uneven adhesive distribution by vibrating reed bamboo, enhancing penetration and reducing waste.

CN223099492UActive Publication Date: 2025-07-15JIANGXI JIZHONG BAMBOO IND CO LTD
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Patent Information

Application Number
CN202422338498.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

During the existing recombinant bamboo glue dipping process, the recombinant bamboo stays at the bottom of the glue dipping pond, resulting in poor fluidity of the adhesive and slow penetration speed, resulting in too much or too little local adhesive, affecting production efficiency.

Method used

An automated recombinant bamboo glue dipping device is designed to increase the fluidity of the adhesive through the up and down vibration of the glue dipping rack, and the shaking and collection of the adhesive is controlled through the liquid level sensor and solenoid valve to ensure uniform distribution.

Benefits of technology

The uniform distribution of adhesives is achieved, the production efficiency of recombinant bamboo is improved, and the waste of adhesives is reduced, and the production cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of recombined bamboo production, in particular to an automatic recombined bamboo gum dipping device. The utility model provides an automatic glue dipping device for recombined bamboo, which can repeatedly vibrate the recombined bamboo up and down, increase the flowability of an adhesive, accelerate the permeation of the adhesive, ensure the uniform distribution of the adhesive and improve the production efficiency of the recombined bamboo. An automatic recombined bamboo gum dipping device comprises an outer frame, fixing frames and the like, and the left fixing frame and the right fixing frame are connected to the front side and the rear side of the outer frame correspondingly. The glue dipping frame moves up and down, recombined bamboos are vibrated up and down repeatedly, and adhesives are shaken while the glue dipping frame moves, so that the recombined bamboos can be vibrated up and down repeatedly, the flowability of the adhesives can be improved, permeation of the adhesives is accelerated, uniform distribution of the adhesives is ensured, and the quality of the recombined bamboos is improved. And the production efficiency of the recombined bamboos is improved.
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Description

Technical Field

[0001] The utility model relates to the field of recombinant bamboo production, in particular to an automatic impregnating device for recombinant bamboo. Background Art

[0002] Impregnating recombinant bamboo is a key step in the production process of recombinant bamboo. Recombinant bamboo is a high-performance bamboo product, which is a new type of bamboo material made by processing bamboo into bamboo filaments, bamboo slices or bamboo bundles, and then through processes such as drying, impregnating, re-drying, laying, and hot pressing.

[0003] In the existing impregnation of recombinant bamboo, recombinant bamboo is usually directly placed in an impregnating pool filled with adhesive by manual operation. Since the recombinant bamboo stops at the bottom of the impregnating pool, the adhesive lacks fluidity, which may cause too much or too little adhesive in local parts of the recombinant bamboo, and it is easy to make the penetration speed of the adhesive slower, thus affecting the production efficiency of recombinant bamboo and being rather inconvenient.

[0004] Therefore, it is necessary to design an automatic impregnating device for recombinant bamboo that can vibrate the recombinant bamboo up and down repeatedly, can increase the fluidity of the adhesive, accelerate the penetration of the adhesive, ensure the uniform distribution of the adhesive, and improve the production efficiency of recombinant bamboo. Summary of the Utility Model

[0005] In order to overcome the disadvantages that in the existing impregnation of recombinant bamboo, the recombinant bamboo stops at the bottom of the impregnating pool, the adhesive lacks fluidity, which may cause too much or too little adhesive in local parts of the recombinant bamboo, and it is easy to make the penetration speed of the adhesive slower, thus affecting the production efficiency of recombinant bamboo and being rather inconvenient, the utility model provides an automatic impregnating device for recombinant bamboo that can vibrate the recombinant bamboo up and down repeatedly, can increase the fluidity of the adhesive, accelerate the penetration of the adhesive, ensure the uniform distribution of the adhesive, and improve the production efficiency of recombinant bamboo.

[0006] The technical solution of the utility model is: an automatic impregnating device for recombinant bamboo, which includes an outer frame, an impregnating frame, a connecting plate, a fixing frame, a cylinder and a top rod. Both the front and rear sides of the outer frame are connected with two left and right fixing frames. Cylinders are connected to the fixing frames. Connecting plates are connected to the telescopic ends of the cylinders. An impregnating frame is connected between the connecting plates. Multiple top rods are connected to the inner bottom of the outer frame.

[0007] As a further preferred solution, it further includes a liquid inlet pipe and a solenoid valve. The liquid inlet pipe is connected to the upper side of the left part of the outer frame, and the solenoid valve is arranged on the liquid inlet pipe.

[0008] As a further preferred solution, it further includes a liquid outlet pipe and a control valve. The liquid outlet pipe is connected to the lower right side of the outer frame, and the control valve is arranged on the liquid outlet pipe.

[0009] As a further preferred solution, it further includes a liquid level sensor. The liquid level sensor is connected to the upper side of the left rear part of the outer frame, and the electromagnetic valve is electrically connected to the liquid level sensor.

[0010] As a further preferred solution, it further includes an overflow prevention pipe. The overflow prevention pipe is connected to the front side of the middle upper part of the outer frame.

[0011] As a further preferred solution, it further includes a collection box. The collection box is connected to the front side of the outer frame, and the collection box is located below the overflow prevention pipe.

[0012] The utility model has the following advantages: 1. By moving the dipping rack up and down, the laminated bamboo is vibrated up and down repeatedly. While the dipping rack moves, the adhesive is shaken, achieving the effect of being able to vibrate the laminated bamboo up and down repeatedly, increasing the fluidity of the adhesive, accelerating the penetration of the adhesive, ensuring uniform distribution of the adhesive, and improving the production efficiency of the laminated bamboo.

[0013] 2. When the adhesive shakes and the liquid level is too high, the adhesive is discharged from the overflow prevention pipe into the collection box, achieving the effect of being able to collect the overflowed adhesive, avoiding waste of the adhesive, and reducing production costs. Description of the Drawings

[0014] Figure 1 It is a three-dimensional structure schematic diagram of the utility model.

[0015] Figure 2 It is a structure schematic diagram of the utility model.

[0016] Figure 3 It is a three-dimensional structure schematic diagram of the utility model.

[0017] The reference numeral names in the figure: 1 - outer frame, 2 - liquid inlet pipe, 3 - electromagnetic valve, 4 - liquid outlet pipe, 5 - control valve, 6 - dipping rack, 7 - connecting plate, 8 - fixing rack, 9 - cylinder, 10 - liquid level sensor, 11 - overflow prevention pipe, 12 - collection box, 13 - ejector rod. Detailed Embodiments

[0018] The following further illustrates the technical solution with specific embodiments. It should be noted that: The words indicating directions such as up, down, left, and right mentioned herein are only for the positions of the shown structures in the corresponding drawings. The serial numbers assigned to the components herein, for example: first, second, etc., are only used to distinguish the described objects and do not have any sequential or technical meanings. And the connections and couplings mentioned in this application, unless otherwise specified, all include direct and indirect connections (couplings).

[0019] An automatic dipping device for laminated bamboo, as Figures 1-3As shown in the figure, it includes an outer frame 1, a liquid inlet pipe 2, a solenoid valve 3, a liquid outlet pipe 4, a control valve 5, an impregnation rack 6, a connecting plate 7, a fixing frame 8, a cylinder 9, a liquid level sensor 10, an overflow prevention pipe 11, a collection box 12 and a push rod 13. The upper side of the left part of the outer frame 1 is connected with the liquid inlet pipe 2, and the solenoid valve 3 is arranged on the liquid inlet pipe 2. The lower right side of the outer frame 1 is connected with the liquid outlet pipe 4, and the control valve 5 is arranged on the liquid outlet pipe 4. On both the front and back sides of the outer frame 1, there are two fixing frames 8 on the left and right, and the cylinders 9 are connected to the fixing frames 8. The telescopic ends of the cylinders 9 are all connected with the connecting plate 7, and the impregnation rack 6 is connected between the connecting plates 7. The upper side of the left rear part of the outer frame 1 is connected with the liquid level sensor 10, and the solenoid valve 3 is electrically connected with the liquid level sensor 10. The upper front side of the middle part of the outer frame 1 is connected with the overflow prevention pipe 11, and the collection box 12 is connected to the front side of the outer frame 1. The collection box 12 is located below the overflow prevention pipe 11. Twenty-four push rods 13 are connected to the inner bottom of the outer frame 1.

[0020] When using this device, first place the outer frame 1 in the impregnation area of the recombined bamboo, and then connect the adhesive externally through the liquid inlet pipe 2. When the liquid level sensor 10 detects that the adhesive liquid level reaches a certain position, the solenoid valve 3 closes. Then place the recombined bamboo in the impregnation rack 6, and then start the cylinders 9 on the fixing frames 8 to drive the impregnation rack 6 on the connecting plate 7 to move downward, so that the push rods 13 contact the recombined bamboo and lift the recombined bamboo. Then reverse-start the cylinders 9 to drive the impregnation rack 6 to move upward a certain distance, so that the push rods 13 no longer contact the recombined bamboo, drive the recombined bamboo to move downward to contact the bottom of the impregnation rack 6, and then repeat the above operation to vibrate the recombined bamboo up and down repeatedly. While the impregnation rack 6 moves, the adhesive shakes, so that the recombined bamboo can be vibrated up and down repeatedly, and the fluidity of the adhesive can be increased, accelerating the penetration of the adhesive, ensuring uniform distribution of the adhesive, and improving the production efficiency of the recombined bamboo. When the adhesive shakes and causes the liquid level to be too high, the adhesive is discharged from the overflow prevention pipe 11 into the collection box 12, so that the overflowing adhesive can be collected, avoiding waste of the adhesive and reducing production costs. When the impregnation of the recombined bamboo is completed, the control valve 5 can be opened to discharge the excess adhesive from the liquid outlet pipe 4.

[0021] The above has introduced this application in detail. In this article, specific examples are used to elaborate on the principle and implementation mode of this application. The description of the above embodiments is only used to help understand the method and its core idea of this application; at the same time, for those of ordinary skill in the art, according to the idea of this application, there will be changes in the specific implementation mode and application scope. In summary, the content of this specification should not be construed as a limitation to this application.

Claims

1. An automated impregnating device for recombined bamboo, characterized in that It includes an outer frame (1), a dipping rack (6), a connecting plate (7), a fixing rack (8), a cylinder (9) and a ejector rod (13). On both the front and rear sides of the outer frame (1), there are two left and right fixing racks (8) connected. On each fixing rack (8), there is a cylinder (9) connected. On the telescopic ends of the cylinders (9), there are connecting plates (7) connected. Between the connecting plates (7), there is a dipping rack (6) connected. At the inner bottom of the outer frame (1), there are multiple ejector rods (13) connected.

2. The automated bamboo impregnation device according to claim 1, characterized in that, It further includes a liquid inlet pipe (2) and a solenoid valve (3). On the upper side of the left part of the outer frame (1), there is a liquid inlet pipe (2) connected, and a solenoid valve (3) is provided on the liquid inlet pipe (2).

3. An automated bamboo impregnation device according to claim 2, characterized in that, It further includes a liquid outlet pipe (4) and a control valve (5). On the right side of the lower part of the outer frame (1), there is a liquid outlet pipe (4) connected, and a control valve (5) is provided on the liquid outlet pipe (4).

4. An automated bamboo impregnation device according to claim 3, characterized in that, It further includes a liquid level sensor (10). On the upper side of the left rear part of the outer frame (1), there is a liquid level sensor (10) connected, and the solenoid valve (3) is electrically connected to the liquid level sensor (10).

5. An automated impregnation device for recombined bamboo according to claim 4, characterized in that, It further includes an overflow prevention pipe (11). On the front side of the upper middle part of the outer frame (1), there is an overflow prevention pipe (11) connected.

6. The automated bamboo impregnation device according to claim 5, wherein, It further includes a collection box (12). On the front side of the outer frame (1), there is a collection box (12) connected, and the collection box (12) is located below the overflow prevention pipe (11).