Prefabricating mold for rectangular ditch side wall plate
The modular precast mold system for water channel side walls addresses the inefficiencies and safety issues of traditional wooden frame methods by providing a secure, adjustable, and durable solution for precast panel production.
Patent Information
- Application Number
- CN202421990269.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The connection of the existing ditch side wall panel prefabricated formwork is time-consuming and labor-intensive, with low turnover rate and safety hazards. It is easy to damage the concrete when dismantling the form, resulting in a decline in construction quality.
Prefabricated molds of rectangular ditch side wall panels using bolted connections include bottom templates, end templates, side templates and limit templates. The fixed parts and adjustment screws are used to achieve stable fixation of the templates, and the padding templates are set to meet different thickness requirements.
It improves the installation and disassembly efficiency of the formwork, reduces safety risks, protects the integrity of the formwork and concrete, and enhances the applicability and service life of the formwork.
Smart Images

Figure CN223099518U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ditch construction, in particular to a precast mold for the side wall panels of a rectangular ditch. Background Technique
[0002] A municipal rectangular ditch is a drainage ditch with a rectangular cross-sectional shape. The rectangular cross-sectional shape makes the internal flow channel wide and flat, and there are not too many curved parts inside the channel, which can reduce the water flow resistance and make the water flow more smoothly, thereby improving the drainage efficiency. Compared with ditches of other shapes, the bottom width of a rectangular ditch is usually larger, which means it can cover a larger drainage area and effectively collect and discharge more rainwater or sewage. In addition, the construction of a rectangular ditch is relatively simple. Standard molds can be used for prefabrication and then assembled on site. This modular construction method can greatly improve the construction efficiency, shorten the construction period, and rectangular ditches are usually made of concrete or other strong materials, with good structural stability, capable of withstanding large water flow impacts and soil pressures, and not easily deformed or damaged. Generally speaking, the design of a rectangular ditch is reasonable and not easy to be blocked, and its strong structure makes the maintenance cost relatively low. In addition, due to the high drainage efficiency, it can reduce road damage and other problems caused by waterlogging, and further reduce the maintenance cost, so it is widely used.
[0003] In the construction of a municipal rectangular ditch, the prefabrication and installation of the rectangular ditch are important links, and the segmented construction method is often adopted, that is, the side wall part of the rectangular ditch is prefabricated first, then hoisted onto the prepared ditch cushion for installation, and finally the concrete pouring of the ditch bottom plate is carried out. It is an efficient construction method.
[0004] The existing prefabrication method for the side wall panels of a ditch is to make templates with wooden squares, and the templates are connected by driving steel nails. When removing the formwork, the steel nails are pried out again. This method is time-consuming and laborious, causes great damage to the formwork, has a low turnover rate, the formwork is prone to deformation, and there are also certain safety hazards. There are often upward-facing nails, which cause greater disturbance to the concrete when removing the formwork, and are prone to damage the concrete, resulting in a decline in construction quality and other problems. Content of the Utility Model
[0005] In order to overcome the problems in the prior art that it is time-consuming and laborious, causes great damage to the formwork, has a low turnover rate, the formwork is prone to deformation, and there are also certain safety hazards, there are often upward-facing nails, which cause greater disturbance to the concrete when removing the formwork, and are prone to damage the concrete, resulting in a decline in construction quality, the utility model provides a precast mold for the side wall panels of a rectangular ditch. The technical solution is as follows:
[0006] A prefabrication mold for the side wall panel of a rectangular water channel, including a bottom template. On the upper end surface of the bottom template, there is a rectangular template frame surrounded by two end templates and two side templates. Four fixing parts for fixing the end templates and the side templates are also arranged on the four sides of the bottom template; one of the side templates is lower than the other side template, and a limiting template is arranged above the lower side template; the fixing part includes fixing blocks fixedly arranged on the four sides of the bottom template. An adjusting screw rod passes through and is threadedly connected to the fixing block. One end of the adjusting screw rod is rotatably provided with a clamping plate. The bottom end of the clamping plate can slide on the top surface of the bottom template. The clamping plate can abut against the four sides of the rectangular template frame. A pressing plate is vertically and slidably arranged on the clamping plate. The pressing plate is fixed to the clamping plate by a positioning screw.
[0007] Further, on one side of the top surface of the pressing plate, a rectangular through hole matching the clamping plate is opened. The pressing plate is sleeved on the clamping plate through the rectangular through hole. Threaded holes are opened on the outer walls at both ends of the rectangular through hole. The positioning screw is arranged in the threaded hole and one end can abut against the clamping plate.
[0008] Further, both the end template and the side template are cuboids, and rectangular notches that match each other are arranged at the joint ends. One end of the end template is stepped with two rectangular notches, namely rectangular notch one and rectangular notch two. Rectangular notch one is higher than rectangular notch two. A limiting template is fixedly connected between the rectangular notch ones of the two end templates. The cross section of the limiting template is rectangular. The side template on the same side as the limiting template is fixedly arranged in rectangular notch two. The cross section of the limiting template is a rectangle matching rectangular notch one, and the height of rectangular notch one is higher than that of rectangular notch two, which ensures that the bottom surface of the limiting template is at the same height as the top surface of the side template on the same side. Thus, the water channel side wall panel made by this mold has a notch, which is convenient for placing the water channel roof during installation construction.
[0009] Further, right-angle plates are arranged at both ends of the outer side of the limiting template. A cover plate is inserted between the right-angle plates at both ends of the limiting template. The inner side surface of the cover plate can abut against the outer side surface of the limiting template. The prefabricated side wall panel of the water channel usually needs to be provided with a rectangular notch on one side to facilitate the installation of the roof of the water channel. The limiting template can block a certain height of concrete to form a rectangular notch. The cover plate can block the opening between the limiting template and the side template on the same side to avoid the problem of slurry leakage. The length of rectangular notch one.
[0010] Further, a number of elevation templates are provided below the end template and the side template. The elevation templates include an elevation end template having the same length as the end template and an elevation side template having the same length as the side template. The elevation end template and the elevation side template are respectively located below the end template and the side template and correspond to them. The elevation end template and the elevation side template enclose an elevation rectangular frame.
[0011] Further, limiting rods are fixed on both sides of the adjusting screw rod where the clamping plate is located, and the other ends of the limiting rods penetrate through the fixed block.
[0012] Further, the end template and the side template, the elevation end template and the elevation side template, and the limiting template and the end template are all connected by bolts, and the rectangular template frame and the elevation rectangular frame are also connected by bolts, which is convenient for assembly use and disassembly storage.
[0013] Further, insertion blocks are provided on the top surfaces of the elevation end template and the elevation side template, and slots matching the insertion blocks are opened on the bottom surfaces of the end template and the side template. The insertion blocks can be inserted into the slots.
[0014] Further, slots matching the insertion blocks are also opened on the bottom surfaces of the elevation end template and the elevation side template. A number of the elevation end templates can be spliced through the insertion blocks and the slots, and a number of the elevation side templates can also be spliced through the insertion blocks and the slots. By a number of spliced elevation end templates and elevation side templates, it is possible to prefabricate side wall panels of different thicknesses for the water channel.
[0015] The beneficial effects of the technical solution provided by the present utility model are as follows: The mold connects and fixes the end template, the side template, and the limiting template through bolts and fixing parts, which is not only convenient for installation and disassembly, saving time, but also avoids the problems of nail injuries and damage to the template during demolding, improving the use safety and the service life of the mold; Secondly, the mold realizes the prefabrication of side wall panels of different thickness dimensions by setting elevation templates, improving the applicability of the mold; In addition, the fixing parts in the mold can adjust the position height of the pressing plate, thereby achieving the effect of fixing molds with different prefabricated thicknesses. Description of the Drawings
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the following listed drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0017] Figure 1It is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0018] Figure 2 It is a top view schematic diagram of an embodiment of the present utility model;
[0019] Figure 3 It is a schematic diagram of the disassembled structure of an embodiment of the present utility model;
[0020] Figure 4 is Figure 3 an enlarged schematic diagram of the structure at position A in
[0021] Figure 5 It is a schematic diagram of the structure of the prefabricated side wall panel of an embodiment of the present utility model after pouring and forming.
[0022] In the drawings, the list of components represented by each reference numeral is as follows: 1, bottom formwork; 2, end formwork; 3, side formwork; 4, elevation formwork; 401, elevated end formwork; 402, elevated side formwork; 5, fixing member; 501, fixing block; 502, adjusting screw; 503, clamping plate; 504, pressing plate; 6, limiting formwork; 7, right-angle plate; 8, cover plate; 9, limiting rod; 10, inserting block; 11, prefabricated side wall panel. Specific embodiments
[0023] To make the objectives, technical solutions, and advantages of the present utility model clearer, the embodiments of the present utility model will be described in further detail below in conjunction with the drawings.
[0024] See Figures 1 to 4 , an embodiment of the present utility model provides a prefabrication mold for the side wall panel of a rectangular drainage ditch, including a prefabrication mold for the side wall panel of a rectangular drainage ditch, including a bottom formwork 1. On the upper end surface of the bottom formwork 1, there is a rectangular formwork frame surrounded by two end formworks 2 and two side formworks 3. Four fixing members for fixing the end formworks 2 and the side formworks 3 are also provided on the four sides of the bottom formwork 1; one of the side formworks 3 is lower than the other side formwork 3, and a limiting formwork 6 is provided above the lower side formwork 3;
[0025] The fixing member 5 includes fixing blocks 501 fixedly arranged on the four sides of the bottom formwork 1. An adjusting screw 502 penetrates through and is threadedly connected to the fixing block 501. One end of the adjusting screw 502 is rotatably provided with a clamping plate 503. The bottom end of the clamping plate 503 can slide on the top surface of the bottom formwork 1. The clamping plate 503 can abut against the four sides of the rectangular formwork frame. A pressing plate 504 is vertically and slidably arranged on the clamping plate 503. The pressing plate 504 is fixed to the clamping plate 503 by a positioning screw.
[0026] On one side of the top surface of the pressing plate 504, a rectangular through-hole matching the clamping plate 503 is provided, and the pressing plate 504 is sleeved on the clamping plate 503 through the rectangular through-hole. Threaded holes are provided on the outer walls at both ends of the rectangular through-hole, and the positioning screws are arranged in the threaded holes and one end can abut against the clamping plate 503.
[0027] Both the end template 2 and the side template 3 are cuboids, and rectangular notches that match each other are provided at the joined ends. One end of the end template is stepped with two rectangular notches, namely rectangular notch one and rectangular notch two. Rectangular notch one is higher than rectangular notch two, and a limiting template 6 is fixedly connected between the rectangular notch ones of the two end templates 2. The cross-section of the limiting template 6 is rectangular, and the side template 3 on the same side as the limiting template 6 is fixedly arranged in the rectangular notch two.
[0028] Right-angle plates 7 are provided at both ends of the outer side surface of the limiting template 6, and a cover plate 8 is inserted between the right-angle plates 7 at both ends of the limiting template 6. The inner side surface of the cover plate 8 can abut against the outer side surface of the limiting template 6.
[0029] A number of heightening templates 4 are also provided below the end template 2 and the side template 3. The heightening template 4 includes a heightening end template 401 having the same length as the end template 2 and a heightening side template 402 having the same length as the side template 3. The heightening end template 401 and the heightening side template 402 are respectively located below the end template 2 and the side template 3 and correspond to them, and the heightening end template 401 and the heightening side template 402 enclose a heightening rectangular frame.
[0030] Limit rods 9 are fixed on both sides of the clamping plate 503 where the adjusting screw rod 502 is located, and the other ends of the limit rods 9 penetrate through the fixing block 501.
[0031] The end template 2 and the side template 3, the heightening end template 401 and the heightening side template 402, and the limiting template 6 and the end template 2 are all connected by bolts, and the rectangular template frame and the heightening rectangular frame are also connected by bolts.
[0032] Insert blocks 10 are provided on the top surfaces of the heightening end template 401 and the heightening side template 402, and slots matching the insert blocks 10 are provided on the bottom surfaces of the end template 2 and the side template 3. The insert blocks 10 can be inserted into the slots.
[0033] Slots matching the insert blocks 10 are also provided on the bottom surfaces of the heightening end template 401 and the heightening side template 402, and a number of heightening end templates 401 can be spliced through the insert blocks 10 and the slots, and a number of heightening side templates 402 can also be spliced through the insert blocks 10 and the slots.
[0034] Usage method: When using this mold, first, according to the thickness of the side wall panel of the water channel to be prefabricated, a number of layers of heightening templates 4 are spliced in the middle of the bottom template 1 through the insertion blocks 10 and the slots. Then, the upper end template 2, side template 3, and limit template 6 are spliced and installed, and fixedly connected by bolts. Then, the cover plate 8 on the same side as the limit template 6 is inserted. Finally, turn the adjusting screw rod 502 to drive the clamping plate 503 to move and press against the four sides of the rectangular template frame, and then slide the pressing plate 504 to fix the rectangular template frame from the top surface, so as to ensure that the prefabricated mold remains stable and does not move during use.
[0035] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A precast mold for the side wall panel of a rectangular drainage ditch, characterized in that It includes a bottom formwork (1). On the upper end surface of the bottom formwork (1), there is a rectangular formwork frame surrounded by two end formworks (2) and two side formworks (3). Four fixing parts are also arranged on the four sides of the bottom formwork (1) for fixing the end formwork (2) and the side formwork (3). One of the side formworks (3) is lower than the other side formwork (3), and a limiting formwork (6) is arranged above the lower side formwork (3). The fixing part (5) includes fixing blocks (501) fixedly arranged on the four sides of the bottom formwork (1). An adjusting screw rod (502) penetrates through and is threadedly connected to the fixing block (501). One end of the adjusting screw rod (502) is rotatably provided with a clamping plate (503). The bottom end of the clamping plate (503) can slide on the top surface of the bottom formwork (1). The clamping plate (503) can abut against the four sides of the rectangular formwork frame. A pressing plate (504) is vertically and slidably arranged on the clamping plate (503), and the pressing plate (504) is fixed to the clamping plate (503) by a positioning screw.
2. The precast mold for the side wall panel of a rectangular drainage ditch according to claim 1, characterized in that, On one side of the top surface of the pressing plate (504), a rectangular through hole matching the clamping plate (503) is opened. The pressing plate (504) is sleeved on the clamping plate (503) through the rectangular through hole. Threaded holes are opened on the outer walls at both ends of the rectangular through hole, and the positioning screw is arranged in the threaded hole and one end can abut against the clamping plate (503).
3. The precast mold for the side wall panel of the rectangular water channel according to claim 1, characterized in that, Both the end formwork (2) and the side formwork (3) are cuboids, and rectangular notches that match each other are arranged at the joined ends. One end of the end formwork has two stepped rectangular notches, namely rectangular notch one and rectangular notch two. Rectangular notch one is higher than rectangular notch two. The limiting formwork (6) is fixedly connected between the rectangular notch ones of the two end formworks (2). The cross section of the limiting formwork (6) is rectangular. The side formwork (3) on the same side as the limiting formwork (6) is fixedly arranged in the rectangular notch two.
4. The precast mold for the side wall panel of the rectangular drainage ditch according to claim 3, characterized in that, Right-angle plates (7) are arranged at both ends of the outer side of the limiting formwork (6). A cover plate (8) is inserted between the right-angle plates (7) at both ends of the limiting formwork (6), and the inner side of the cover plate (8) can abut against the outer side of the limiting formwork (6).
5. The precast mold for the side wall panel of the rectangular drainage ditch according to claim 1, characterized in that A number of heightening formworks (4) are also arranged below the end formwork (2) and the side formwork (3). The heightening formwork (4) includes a heightening end formwork (401) with the same length as the end formwork (2) and a heightening side formwork (402) with the same length as the side formwork (3). The heightening end formwork (401) and the heightening side formwork (402) are respectively located below the end formwork (2) and the side formwork (3) and correspond to them. The heightening end formwork (401) and the heightening side formwork (402) enclose a heightening rectangular frame.
6. The precast mold for the side wall panel of the rectangular drainage ditch according to claim 2, characterized in that Limiting rods (9) are fixed on both sides of the adjusting screw rod (502) where the clamping plate (503) is located, and the other ends of the limiting rods (9) penetrate through the fixing block (501).
7. The precast mold for the side wall panel of the rectangular water channel according to claim 5, characterized in that, The end template (2) is bolted to the side template (3), the elevated end template (401) is bolted to the elevated side template (402), and the limit template (6) is bolted to the end template (2). Also, the rectangular template frame is bolted to the elevated rectangular frame.
8. The precast mold for the side wall panel of a rectangular water channel according to claim 5, characterized in that, Insert blocks (10) are provided on the top surfaces of the elevated end template (401) and the elevated side template (402). Slots matching the insert blocks (10) are formed on the bottom surfaces of the end template (2) and the side template (3), and the insert blocks (10) can be inserted into the slots.
9. The precast mold for the side wall panel of a rectangular drainage ditch according to claim 8, characterized in that, Slots matching the insert blocks (10) are also formed on the bottom surfaces of the elevated end template (401) and the elevated side template (402). A number of the elevated end templates (401) can be spliced through the insert blocks (10) and the slots, and a number of the elevated side templates (402) can also be spliced through the insert blocks (10) and the slots.