Rubber segmented mold convenient to replace
The modular rubber tire molding system enables simultaneous installation and removal of multiple blocks using a rotating mechanism, addressing inefficiencies and safety concerns in existing systems, enhancing operational efficiency and safety.
Patent Information
- Application Number
- CN202422094115.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing rubber tire movable molds require manual adjustment of screws multiple times when replacing the movable block, resulting in low disassembly efficiency and safety hazards.
The rotating mechanism and the moving mechanism are used to achieve simultaneous installation and disassembly of the active block through the rotating disc and the sliding groove design. The meshing transmission of the installation mechanism and the moving mechanism are simplified to replace the active block.
The rapid installation and disassembly of active blocks is realized, the work efficiency is improved, manual operation is reduced, and safety is enhanced.
Smart Images

Figure CN223099717U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rubber tire flexible molds, in particular to a rubber flexible mold which is easy to replace. Background Art
[0002] Tire flexible molds are equipment for tire molding and vulcanization. The flexible molds used in vulcanizers are mostly split-flap type, but the flexible blocks that make up the mold are mostly fixed to the mold base by screws. When some modules are severely worn and need to be replaced, it is necessary to manually unscrew the screws of the flexible blocks one by one, and then fix the new flexible blocks with screws. This method not only requires manual repeated adjustments of the relative position between the flexible mold and the mounting bolts of the vulcanizer, which takes a lot of adjustment time and has a relatively low disassembly efficiency, but also easily poses a danger to the operator when the bolts are difficult to install. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies of the above-mentioned prior art and to provide a rubber flexible mold that is easy to replace and can install and disassemble several flexible blocks at the same time, thus avoiding the need to tighten the screws of the flexible blocks individually each time, reducing manual operations and improving work efficiency.
[0004] In order to achieve the above objectives, the utility model adopts the following technical solutions:
[0005] A rubber flexible mold that is easy to replace, comprising a mold base, a rotating mechanism is provided on the mold base, and a mold body is provided on the rotating mechanism;
[0006] The mold body comprises a circular bottom plate, the upper end surface of the circular bottom plate is provided with a plurality of arc-shaped movable blocks in a circumferential array, the movable blocks are detachably mounted with pattern blocks, the plurality of movable blocks can surround to form a closed space, and the pattern blocks also surround to form a closed space;
[0007] A plurality of first slide grooves are provided in a circumferential array on the circular bottom plate, the first slide grooves include an upper end slide groove and a lower end slide groove, a mounting mechanism for fixing the active block is provided in the upper end slide groove, a moving mechanism for driving the active block to move radially is provided in the lower end slide groove, the mounting mechanism and the moving mechanism are detachably connected and can slide in the first slide groove;
[0008] The rotating mechanism is meshingly and transmission-connected with the moving mechanism.
[0009] Preferably, the mounting mechanism comprises a first moving block and a first fixed block, the upper end surface of the first moving block is fixedly connected to the lower end surface of the movable block, and the first fixed block is fixed to the lower end surface of the first moving block;
[0010] The moving mechanism includes a second moving block and a groove, the first fixed block is fitted with the groove, and the upper end surface of the second moving block contacts the lower end surface of the first moving block.
[0011] Preferably, the rotating mechanism includes a rotating disk, a spiral groove is provided on the upper end surface of the rotating disk, and a plurality of meshing bumps are provided on the lower end surface of the second moving block, and the meshing bumps are meshed and connected with the spiral groove;
[0012] The rotating disk is rotatably fixed on the mold base through a rotating shaft, a rotating motor is fixed in the mold base, and the output end of the rotating motor is fixedly connected with the rotating shaft.
[0013] Preferably, the upper end chute includes a square groove on the outer side in the radial direction and a dovetail groove on the inner side. The first moving block is in the shape of a dovetail bar corresponding to the dovetail groove. The square groove facilitates the guiding effect during the installation of the flexible block, and the cooperation of the dovetail groove and the dovetail bar makes the flexible block more stable.
[0014] Preferably, a clamping ring plate is provided on the outer side of the rotating disk, which is used to block the second moving block from sliding out of the first chute when the flexible block is disassembled.
[0015] Preferably, the rotating disk is provided with four first guiding blocks on the lower end surface in a circumferential array, and circular guiding grooves corresponding to the first guiding blocks are provided on the upper end surface of the mold base;
[0016] Preferably, one end of the side surface of the inner arc surface of the flexible block is provided with a first arc edge extending outward, and a second arc edge extending outward is provided on the side of the outer arc surface of the flexible block away from the first arc edge. The first arc edge and the second arc edge can improve the tightness of the connection and clamping of the flexible block.
[0017] The utility model has the following beneficial effects:
[0018] 1. Through the cooperation of the first fixed block and the groove, the flexible block is fixed on the second moving block. Under the guiding action of the first chute and the transmission action of the rotating disk and the meshing bumps, the installation and disassembly of a plurality of flexible blocks can be realized simultaneously, which is convenient and fast.
[0019] 2. By setting the first arc edge and the second arc edge, the tightness of the connection and clamping of the flexible block can be improved, and the stability of the flexible block during the working process is further enhanced. Description of the Drawings
[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0021] Figure 1 Schematic top view mechanism of the present invention;
[0022] Figure 2 Schematic three-dimensional structure of the present invention;
[0023] Figure 3 Schematic three-dimensional assembled structure of a set of movable blocks of the present invention;
[0024] Figure 4 Schematic three-dimensional assembled structure of the moving mechanism of the present invention;
[0025] Figure 5 Schematic three-dimensional assembled structure of the rotating mechanism of the present invention.
[0026] Wherein: 1. Mold base; 101. Guide groove;
[0027] 2. Mold body; 201. Circular bottom plate; 202. Movable block; 2021. First arc edge; 2022. Second arc edge; 203. First chute; 2031. Upper end chute; 2032. Lower end chute; 2033. Square groove; 2034. Dovetail groove;
[0028] 3. Rotating mechanism; 301. Rotating disk; 302. Rotating motor; 303. First guide block;
[0029] 4. Ring plate;
[0030] 5. Mounting mechanism; 501. First moving block; 502. First fixing block;
[0031] 6. Moving mechanism; 601. Second moving block; 602. Groove; 603. Engaging convex block;
[0032] 7. Pattern block. Detailed implementation manners
[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0034] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0035] In addition, in the present invention, descriptions such as "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.
[0036] As Figures 1-5 shown, a rubber flexible mold that is convenient for replacement includes a mold base 1, a rotating mechanism 3 is provided on the mold base 1, and a mold body 2 is provided on the rotating mechanism 3;
[0037] The mold body 2 includes a circular bottom plate 201. A plurality of arc-shaped flexible blocks 202 are arranged in a circumferential array on the upper end surface of the circular bottom plate 201. A pattern block 7 is detachably installed on the flexible block 202, and a plurality of flexible blocks 202 can surround to form a closed space;
[0038] A plurality of first chutes 203 are arranged in a circumferential array on the circular bottom plate 201. The first chute 203 includes an upper end chute 2031 and a lower end chute 2032. An installation mechanism 5 for fixing the flexible block 202 is provided in the upper end chute 2031, and a moving mechanism 6 for driving the flexible block 202 to move radially is provided in the lower end chute 2032. The installation mechanism 5 and the moving mechanism 6 are detachably connected and can slide in the first chute 203;
[0039] The rotating mechanism 3 is in meshing transmission with the moving mechanism 6.
[0040] Preferably, the installation mechanism 5 includes a first moving block 501 and a first fixed block 502. The upper end surface of the first moving block 501 is fixedly connected to the lower end surface of the movable block 202, and the first fixed block 502 is fixed to the lower end surface of the first moving block 501;
[0041] The moving mechanism 6 includes a second moving block 601 and a groove 602. The first fixed block 502 is fitted into the groove 602, and the upper end surface of the second moving block 601 contacts the lower end surface of the first moving block 501.
[0042] Preferably, the rotating mechanism 3 includes a rotating disk 301. The upper end surface of the rotating disk 301 is provided with a spiral groove, and the lower end surface of the second moving block 601 is provided with a number of engaging protrusions 603. The engaging protrusions 603 are engaged with the spiral groove;
[0043] The rotating disk 301 is rotatably fixed to the mold base 1 through a rotating shaft. A rotating motor 302 is fixed inside the mold base 1, and the output end of the rotating motor 302 is fixedly connected to the rotating shaft.
[0044] Preferably, the upper end chute 2031 includes a square groove 2033 on the outer side in the radial direction and a dovetail groove 2034 on the inner side. The first moving block 501 is in the shape of a dovetail bar corresponding to the dovetail groove 2034. The square groove 2033 facilitates the guiding effect during the installation of the movable block 202, and the cooperation between the dovetail groove 2034 and the dovetail bar makes the movable block 202 more stable.
[0045] Preferably, a positioning ring plate 4 is provided outside the rotating disk 301, which is used to block the second moving block 601 from sliding out of the first chute 203 when the movable block 202 is disassembled.
[0046] Preferably, the rotating disk is provided with four first guiding blocks 303 on the lower end surface in a circumferential array, and the upper end surface of the mold base 1 is provided with circular guiding grooves 101 corresponding to the first guiding blocks 303;
[0047] Preferably, one end of the side of the inner arc surface of the movable block 202 is provided with a first arc edge 2021 extending outward, and the side of the outer arc surface of the movable block 202 away from the first arc edge 2021 is provided with a second arc edge 2022 extending outward. The first arc edge 2021 and the second arc edge 2022 can improve the tightness of the connection and clamping of the movable blocks.
[0048] The working principle and usage method of the present utility model:
[0049] Install the flexible block 202 on the second moving block 601 through the first fixing block 502, and then install the pattern block 7 on the flexible block 202. After all the flexible blocks 202 and the pattern blocks 7 are installed, start the rotating motor 302. The rotating disk 301 rotates, and the second moving block 601 is driven by the meshing of the meshing convex block 603 with the rotating disk 301. Under the radial guiding action of the first sliding groove 203, several second moving blocks 601 synchronously drive the flexible block 202 to move towards the axis, and several flexible blocks 202 surround to form a closed space, where the first arc edge 2021 and the second arc edge 2022 improve the tightness of the connection and clamping of the flexible blocks.
[0050] When it is necessary to replace the flexible block 202, start the rotating motor 302 to rotate in the reverse direction. Under the action of the spiral groove of the rotating disk 301, several flexible blocks 202 can simultaneously move outwards along the radial first sliding groove 203 without disassembling each flexible block individually. When the second moving block 601 is driven to contact the ring plate 4, stop the rotating motor 302 and replace the corresponding flexible block 202.
[0051] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the scope of the essence of the present invention shall also fall within the protection scope of the present invention.
Claims
1. A rubber flexible mold that is easy to replace, characterized in that, It comprises a mold base, the mold base is provided with a rotating mechanism, and the rotating mechanism is provided with a mold body; The mold body comprises a circular bottom plate, the upper end surface of which is provided with a plurality of arc-shaped movable blocks in a circumferential array, and the movable blocks are detachably provided with pattern blocks; The circular bottom plate is provided with a plurality of first slide grooves in a circumferential array, wherein the first slide grooves include an upper end slide groove and a lower end slide groove, and a mounting mechanism for fixing the movable block is provided in the upper end slide groove. The mounting mechanism comprises a first moving block and a first fixed block, the upper end surface of the first moving block is fixedly connected to the lower end surface of the movable block, and the first fixed block is fixed to the lower end surface of the first moving block; The upper end slide groove includes a square groove on the outer side and a dovetail groove on the inner side in the radial direction, and the first moving block is in the shape of a dovetail bar corresponding to the dovetail groove; The lower end slide groove is provided with a moving mechanism for driving the movable block to move radially. The moving mechanism comprises a second moving block and a groove, the first fixed block is engaged with the groove, and the upper end surface of the second moving block contacts the lower end surface of the first moving block; The installation mechanism and the moving mechanism are both slidably disposed in the first sliding groove; The rotating mechanism is meshingly and transmission-connected with the moving mechanism.
2. The rubber expanding mold according to claim 1, wherein The rotating mechanism comprises a rotating disk, the upper end surface of the rotating disk is provided with a vortex spiral groove, and the lower end surface of the second moving block is provided with a plurality of engaging protrusions, and the engaging protrusions are engaged and connected with the vortex spiral groove; The rotating disk is rotatably fixed on the mold base via a rotating shaft. A rotating motor is fixed inside the mold base, and an output end of the rotating motor is fixedly connected to the rotating shaft.
3. The rubber expanding mold according to claim 2, wherein A locking ring plate is arranged on the outer side of the rotating disk.
4. The rubber flexible mold according to claim 3, characterized in that, The rotating disk is provided with four first guide blocks on the lower end surface in a circular array, and the upper end surface of the mold base is provided with a circular guide groove corresponding to the first guide blocks.
5. The rubber curing mold according to any one of claims 1-4, characterized in that, One end of the side surface of the inner arc surface of the movable block is provided with a first arc edge extending outward, and a side of the outer arc surface of the movable block away from the first arc edge is provided with a second arc edge extending outward.