Injection molded part toner caking screening device

The device addresses uneven color distribution in injection molding by using a breaker roll and stirring mechanism to break and distribute clumped color powder, enhancing uniformity and efficiency.

CN223099808UActive Publication Date: 2025-07-15HUYUAN SHANDE IND CO LTD
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Patent Information

Application Number
CN202421733551.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-07-15
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

During the screening process of existing devices, the toner agglomeration leads to low screening efficiency and failure to effectively spread, affecting the uniform dispersion and appearance quality of the toner.

Method used

The crushing roller and stirring shaft structure is adopted. The crushing roller is combined with crushing pieces to crush the toner. The stirring shaft spreads the toner through the cutting crane and stirring strips to avoid clogging and improve screening efficiency.

Benefits of technology

It realizes efficient screening and crushing of toners, avoids clogging, improves screening efficiency, ensures uniform dispersion of toners, and simplifies the device structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of screening, in particular to an injection molding part toner caking screening device which comprises a mounting half cylinder, a vertical plate is detachably connected to the outer surface of the mounting half cylinder, a mounting frame is fixedly connected to the lower surface of the vertical plate, and a screening frame is rotationally connected to the interior of the mounting half cylinder. According to the toner screening device, the second motor drives the stirring shaft to rotate, the stirring shaft discharges toner raw materials in the discharging barrel through the discharging packing auger, the phenomenon that the raw materials block a discharging opening is avoided, the screening frame is scraped by the stirring strips, the screening efficiency is improved, and the screening quality is improved. The color powder raw materials are prevented from blocking the screening holes, meanwhile, the color powder raw materials gathered at the edge position of the screening frame after being crushed can be spread, the screening efficiency of the device is improved, the device is simple in structure, multiple filter screens do not need to be arranged, the rotating speed of the first motor is adjusted through an external circuit, and crushing or screening can be completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of screening, in particular to a screening device for caking of color powder of injection molded parts. Background Technique

[0002] If the color powder used in the coloring process of injection molded parts cakes, it will affect the color uniformity and appearance quality of plastic products. Therefore, it is necessary to screen the color powder to remove caking and ensure the uniform dispersion of the color powder. However, the existing devices have certain drawbacks in use. For example, a screening device for processing color powder materials described in the publication number CN212238195U includes a screening box. A first screen is horizontally and fixedly connected to the inner bottom of the screening box. A motor is fixedly installed in the middle of the upper surface of the screening box. The output end of the motor is connected to a transmission rod. The transmission rod is vertically placed in the middle of the screening box, and stirring plates are fixedly installed on both the left and right sides of the bottom of the transmission rod. The bottom right side of the outer wall of the screening box is fixedly communicated with a connecting pipe. A valve is arranged on the connecting pipe, and the other end of the connecting pipe is fixedly communicated with the top left side of the outer wall of the processing box.

[0003] Although the above device can crush the color powder that does not pass through the first screen, after the color powder is crushed, it falls onto the second screen under the action of gravity, and the falling position is relatively concentrated without spreading operation, resulting in a low screening efficiency of the second screen. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a screening device for caking of color powder of injection molded parts to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A screening device for caking of color powder of injection molded parts includes a mounting semi-cylinder. A vertical plate is detachably connected to the outer surface of the mounting semi-cylinder. A mounting frame is fixedly connected to the lower surface of the vertical plate. A screening frame is rotatably connected to the inside of the mounting semi-cylinder. A mounting disk is detachably connected to the inner surface of the mounting semi-cylinder. A feeding cylinder is fixedly connected to the upper surface of the mounting disk. A rotating shaft is rotatably embedded in the upper surface of the mounting disk. A crushing roller is fixedly connected to the outer surface of the rotating shaft. Crushing blocks are fixedly connected to the inner wall of the screening frame. A toothed ring is fixedly connected to the upper surface of the screening frame. A second motor is fixedly connected to the upper surface of the feeding cylinder.

[0007] Furthermore: The number of the mounting semi-cylinders is two. A mounting plate is fixedly connected to the inner surface of one of the mounting semi-cylinders. A motor box is fixedly connected to the upper surface of the mounting plate. A first motor is fixedly connected to the inside of the motor box. The output end of the first motor is fixedly connected to the mounting disk.

[0008] Furthermore, a leveling foot is threadedly connected to the lower surface of the mounting bracket.

[0009] Furthermore, a dust-proof plain bearing is fixedly connected to the outer surface of the screening frame. The upper surface of the dust-proof plain bearing is fixedly connected to the screening frame, the lower surface of the dust-proof plain bearing is fixedly connected to the mounting half-cylinder, and sieve holes are formed in the outer surface of the screening frame.

[0010] Furthermore, mounting legs are fixedly connected to the upper surface of the mounting disc. Bolts are threadedly connected to the outer surfaces of the mounting legs, and the mounting legs are threadedly connected to the mounting half-cylinder through the bolts.

[0011] Furthermore, a gear is fixedly connected to the upper end of the rotating shaft, and the gear is meshed with the toothed ring.

[0012] Preferably, a stirring shaft is rotatably connected to the inside of the blanking cylinder. The output end of the second motor is fixedly connected to the stirring shaft. A blanking auger is fixedly connected to the lower end of the stirring shaft. A stirring bar is fixedly connected to the end of the blanking auger, and the stirring bar contacts the inner bottom surface of the screening frame.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. By providing the crushing roller, the screening frame screens the toner raw materials through the sieve holes. When the screening frame rotates, under the action of centrifugal force, the toner raw materials that cannot pass through the sieve holes are conveyed to the edge of the screening frame. At the same time, the toothed ring drives the crushing roller to rotate, and the crushing roller cooperates with the crushing blocks to crush the toner raw materials. After crushing, the rotation speed of the screening frame is reduced, and the crushed toner raw materials can be screened, facilitating the screening and crushing of the toner raw materials.

[0015] 2. By providing the stirring shaft, the second motor drives the stirring shaft to rotate. The stirring shaft feeds the toner raw materials in the blanking cylinder through the blanking auger, preventing the raw materials from clogging the blanking port. Moreover, the stirring bar scrapes the screening frame, preventing the toner raw materials from clogging the sieve holes. At the same time, the toner raw materials gathered at the edge position of the screening frame after crushing can be spread out, improving the screening efficiency of the device. The structure of this device is simple, without the need to set multiple filter meshes. By adjusting the rotation speed of the first motor through an external circuit, crushing or screening can be completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 is a schematic diagram of the inside of the mounting half-cylinder of the present utility model;

[0018] Figure 3 is a schematic cross-sectional structure diagram of the screening frame of the present utility model;

[0019] Figure 4 It is a schematic cross-sectional structure diagram of the blanking cylinder of the present utility model.

[0020] In the figure: 1. Installation half cylinder; 101. Installation plate; 102. Motor box; 103. First motor; 2. Installation frame; 201. Vertical plate; 202. Leveling foot; 3. Screening frame; 301. Dust-proof plain bearing; 302. Sieve holes; 303. Crushing block; 304. Tooth ring; 4. Installation disc; 401. Installation leg; 402. Rotating shaft; 403. Gear; 404. Crushing roller; 5. Blanking cylinder; 501. Second motor; 502. Stirring shaft; 503. Blanking auger; 504. Stirring bar. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1 to 4 , in the embodiment of the present utility model, an injection molded part color powder caking screening device includes an installation half cylinder 1. The outer surface of the installation half cylinder 1 is detachably connected with a vertical plate 201. The lower surface of the vertical plate 201 is fixedly connected with an installation frame 2. The inside of the installation half cylinder 1 is rotatably connected with a screening frame 3. The inner surface of the installation half cylinder 1 is detachably connected with an installation disc 4. The upper surface of the installation disc 4 is fixedly connected with a blanking cylinder 5. The upper surface of the installation disc 4 is embedded and rotatably connected with a rotating shaft 402. The outer surface of the rotating shaft 402 is fixedly connected with a crushing roller 404. The inner wall of the screening frame 3 is fixedly connected with a crushing block 303. The upper surface of the screening frame 3 is fixedly connected with a tooth ring 304. The upper surface of the blanking cylinder 5 is fixedly connected with a second motor 501. The outer surface of the screening frame 3 is fixedly connected with a dust-proof plain bearing 301. The upper surface of the dust-proof plain bearing 301 is fixedly connected with the screening frame 3. The lower surface of the dust-proof plain bearing 301 is fixedly connected with the installation half cylinder 1. The outer surface of the screening frame 3 is provided with sieve holes 302.

[0023] Specifically, when in use, the toner raw material is put into the feeding cylinder 5. The toner raw material passes through the mounting plate 4 via the feeding cylinder 5 and drops into the screening frame 3. The screening frame 3 screens the toner raw material through the screening holes 302. When the screening frame 3 rotates, the toner raw material that cannot pass through the screening holes 302 is conveyed to the edge of the screening frame 3 under the action of centrifugal force. At the same time, the gear ring 304 drives the crushing roller 404 to rotate, and the crushing roller 404 cooperates with the crushing block 303 to crush the toner raw material. After crushing, the rotation speed of the screening frame 3 is reduced, and then the crushed toner raw material can be screened, which is convenient for screening and crushing the toner raw material.

[0024] Embodiment 1

[0025] As Figures 1 - 2 shown, the number of the mounting half cylinders 1 is two. The inner surface of one of the mounting half cylinders 1 is fixedly connected with a mounting plate 101. The upper surface of the mounting plate 101 is fixedly connected with a motor box 102. The inside of the motor box 102 is fixedly connected with a first motor 103. The output end of the first motor 103 is fixedly connected with the mounting plate 4. The lower surface of the mounting frame 2 is threadedly connected with a leveling foot 202.

[0026] In this embodiment, the first motor 103 can drive the mounting plate 4 to rotate. By manually rotating the leveling foot 202, the length of the leveling foot 202 extending out can be changed under the push of the thread, and further leveling operation of the device can be carried out.

[0027] Embodiment 2

[0028] On the basis of Embodiment 1, in order to make up for the problem that it is inconvenient to process the raw materials that have not passed through the screening holes 302 in Embodiment 1.

[0029] As Figures 3 - 4 shown, the upper surface of the mounting plate 4 is fixedly connected with a mounting leg 401. The outer surface of the mounting leg 401 is threadedly connected with a bolt. The mounting leg 401 is threadedly connected with the mounting half cylinder 1 through the bolt. The upper end of the rotating shaft 402 is fixedly connected with a gear 403. The gear 403 is meshed with the gear ring 304.

[0030] In this embodiment, the mounting plate 4 is connected with the mounting half cylinder 1 through the mounting leg 401. When the first motor 103 drives the screening frame 3 to rotate, the gear ring 304 drives the gear 403 to rotate, so that the gear 403 can cooperate with the rotating shaft 402 to drive the crushing roller 404 to rotate, and the toner raw material conveyed to the edge position of the screening frame 3 by centrifugal force is crushed by the crushing roller 404 and the crushing block 303.

[0031] As Figure 4As shown in the figure, a stirring shaft 502 is rotatably connected inside the blanking cylinder 5. The output end of the second motor 501 is fixedly connected to the stirring shaft 502. A blanking auger 503 is fixedly connected to the lower end of the stirring shaft 502. A stirring bar 504 is fixedly connected to the end of the blanking auger 503, and the stirring bar 504 contacts the inner bottom surface of the sieve holes 302.

[0032] In this embodiment, the second motor 501 drives the stirring shaft 502 to rotate. The stirring shaft 502 discharges the toner raw materials in the blanking cylinder 5 through the blanking auger 503, avoiding the blockage of the blanking port. Moreover, the stirring bar 504 scrapes the screening frame 3, avoiding the blockage of the sieve holes 302 by the toner raw materials. At the same time, the toner raw materials gathered at the edge of the screening frame 3 after crushing can be spread out, improving the screening efficiency of the device. The structure of this device is simple, and there is no need to set multiple filter meshes. By adjusting the rotation speed of the first motor 103 through an external circuit, crushing or screening can be completed.

[0033] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0034] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An injection molded part color powder caking screening device, including a mounting half cylinder, characterized in that, The outer surface of the installation half-cylinder is detachably connected with a vertical plate, the lower surface of the vertical plate is fixedly connected with a mounting bracket, the inside of the installation half-cylinder is rotatably connected with a screening box, the inner surface of the installation half-cylinder is detachably connected with a mounting plate, the upper surface of the mounting plate is fixedly connected with a feeding cylinder, the upper surface of the mounting plate is embedded and rotatably connected with a rotating shaft, the outer surface of the rotating shaft is fixedly connected with a crushing roller, the inner wall of the screening box is fixedly connected with a crushing block, the upper surface of the screening box is fixedly connected with a gear ring, and the upper surface of the feeding cylinder is fixedly connected with a second motor.

2. The color powder caking screening device for injection molded parts according to claim 1, wherein, The number of the installation half-cylinders is two. The inner surface of one of the installation half-cylinders is fixedly connected with a mounting plate, the upper surface of the mounting plate is fixedly connected with a motor box, the inside of the motor box is fixedly connected with a first motor, and the output end of the first motor is fixedly connected with the mounting plate.

3. The color powder caking screening device for injection molded parts according to claim 1, wherein, The lower surface of the mounting bracket is threadedly connected with a leveling foot.

4. A screening device for agglomerated color powder of injection molded parts according to claim 1, characterized in that, The outer surface of the screening box is fixedly connected with a dust-proof plain bearing, the upper surface of the dust-proof plain bearing is fixedly connected with the screening box, the lower surface of the dust-proof plain bearing is fixedly connected with the installation half-cylinder, and the outer surface of the screening box is provided with sieve holes.

5. A color powder caking screening device for injection molded parts according to claim 1, characterized in that, The upper surface of the mounting plate is fixedly connected with mounting legs, the outer surface of the mounting legs is threadedly connected with bolts, and the mounting legs are threadedly connected with the installation half-cylinder through the bolts.

6. The injection molded part color powder caking screening device according to claim 1, characterized in that, The upper end of the rotating shaft is fixedly connected with a gear, and the gear is meshed with the gear ring.

7. The screening device for agglomerated color powder of an injection molded part according to claim 6, wherein, The inside of the feeding cylinder is rotatably connected with a stirring shaft, the output end of the second motor is fixedly connected with the stirring shaft, the lower end of the stirring shaft is fixedly connected with a feeding auger, the end of the feeding auger is fixedly connected with stirring bars, and the stirring bars are in contact with the inner bottom surface of the screening box.

Citation Information

Patent Citations

  • Screening equipment for toner processing

    CN212238195U