Accelerated ejection structure for high-fall car lamp mold

The novel top-out structure for high-drop car light molds uses a drive mechanism with a sliding tooth plate and speed-up mechanism to address slow demolding issues, achieving rapid and complete mold separation.

CN223099859UActive Publication Date: 2025-07-15HANGZHOU KAIMEI MOLD
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Patent Information

Application Number
CN202422688722.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-07-15
Estimated Expiration
2034-11-05

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    Figure CN223099859U_ABST
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Abstract

The accelerated ejection structure comprises an ejection plate, a fixed mold plate is fixedly connected to the right side of the bottom of the ejection plate, a lower mold block is fixedly connected to the left side of the fixed mold plate, and symmetrical ejection blocks are fixedly connected to the inner wall of the fixed mold plate; the left side of the top plate enables the movable mold plate to slide through a control assembly, an accelerated ejection mechanism is arranged in the fixed mold plate, and the accelerated ejection mechanism comprises an ejection assembly. According to the accelerated ejection structure for the high-fall car lamp mold, the accelerated ejection mechanism is arranged, under the driving of the driving air cylinder, the ejection rod is driven to conduct ejection demolding operation on the formed car lamp mold, meanwhile, in the ejection demolding process of the ejection rod, the acceleration assembly is arranged, the ejection operation of the ejection rod is accelerated, and rapid demolding is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molding of headlamp molds, in particular to an accelerated ejection structure for high-drop headlamp molds. Background Technique

[0002] Refer to the patent name: An ejection mechanism for a headlamp mold (Patent Publication No.: CN221187403U, Patent Publication Date: June 21, 2024), including: a mold body, a concave plate, the concave plate is installed at the bottom of the mold body, an ejection driving mechanism, the ejection driving mechanism is arranged on the concave plate, the ejection driving mechanism includes fixed rods, the number of the fixed rods is two and they are respectively installed at the bottom of the concave plate, a stopper is installed at the bottom end of the fixed rod, the surfaces of the two fixed rods are slidably connected through a movable plate, a buffer spring is sleeved on the surface of the fixed rod, a connection marking mechanism, the connection marking mechanism is arranged on the movable plate, the connection marking mechanism includes a moving block, through the mutual cooperation of the fixed rod, the stopper, the movable plate, the buffer spring, the ejector rod, the ejector block, the mounting plate, the servo motor, the convex block and the ball, it is convenient to quickly eject the product in the mold, facilitate its demolding, avoid manual demolding, reduce labor force and improve work efficiency.

[0003] However, when implementing the above technical solutions, the following problems exist: during the processing of automotive headlamps, an ejection mechanism is required to take out the headlamps from the mold, and the existing ejection structure cannot perform an accelerated ejection operation when encountering the demolding operation of a high-drop headlamp mold, so it cannot be quickly demolded. For this reason, the utility model provides an accelerated ejection structure for high-drop headlamp molds. Summary of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides an accelerated ejection structure for high-drop headlamp molds, which solves the problem that the existing ejection structure cannot perform an accelerated ejection operation when encountering the demolding operation of a high-drop headlamp mold, so it cannot be quickly demolded.

[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: an accelerated ejection structure for high-drop headlamp molds, including a top plate, a fixed template is fixedly connected to the right side of the bottom of the top plate, a lower module is fixedly connected to the left side of the fixed template, symmetric ejector blocks are fixedly connected to the inner wall of the fixed template, the left side of the top plate makes a movable template slide through a control component, and an accelerated ejection mechanism is arranged inside the fixed template. The accelerated ejection mechanism includes:

[0006] Ejecting component, including a moving box, a sliding toothed plate is slidably connected inside the moving box, one end of the sliding toothed plate is fixedly connected with an ejector rod, one end of the sliding toothed plate is fixedly connected with a return spring, and one end of the return spring is fixedly connected with the left side of the inner cavity of the fixed template;

[0007] Driving component, arranged on the right side of the inner wall of the fixed template;

[0008] Accelerating component, arranged inside the moving box.

[0009] Preferably, the driving component includes a driving cylinder installed on the right side of the inner wall of the fixed template, one side of the driving cylinder is fixedly connected with a connecting plate through a piston rod, and the surface of the connecting plate is fixedly connected with the surface of the moving box.

[0010] Preferably, the accelerating component includes a rotating rod rotatably installed on the inner wall of the moving box and an accelerating toothed plate slidably installed inside the moving box. A rotating gear is fixedly connected to the surface of the rotating rod. The surface of the rotating gear meshes with one side of the accelerating toothed plate. The surface of the rotating gear meshes with one side of the sliding toothed plate. A limiting component is arranged at one end of the accelerating toothed plate.

[0011] Preferably, the limiting component includes a limiting rod installed at one end of the accelerating toothed plate. The surface of the limiting rod is slidably connected with the inside of the moving box. One end of the limiting rod is fixedly connected with a limiting spring, and one end of the limiting spring is fixedly connected with one side of the moving box.

[0012] Preferably, a positioning groove is formed on the left side of the fixed template, a positioning rod is fixedly connected to the right side of the moving template, and the surface of the positioning rod is slidably connected with the inner surface of the positioning groove.

[0013] Preferably, the control component includes a control motor installed on the left side of the top plate and a slide rail installed on the top of the top plate. One end of the output shaft of the control motor is fixedly connected with a control lead screw through a coupling. An adjusting plate is threadedly connected to the surface of the control lead screw. The bottom of the adjusting plate is fixedly connected with the top of the moving template. The inside of the adjusting plate is slidably connected with the surface of the slide rail.

[0014] Beneficial effects

[0015] The utility model provides an accelerating ejecting structure for a high-drop headlight mold. Compared with the prior art, the following beneficial effects are achieved:

[0016] (1). The acceleration ejection structure for the high-drop headlight mold drives the piston rod, connecting plate, and moving box to slide synchronously to the left by starting the driving cylinder. The sliding of the moving box pushes the sliding tooth plate and ejector rod to slide synchronously to the left, and the headlight mold is ejected by the ejector rod. During this process, the sliding of the moving box also drives the acceleration tooth plate, limiting rod, and limiting spring to slide synchronously. When one end of the acceleration tooth plate contacts the top block, at this time, due to the continuous sliding of the moving box to the left, the acceleration tooth plate is limited by the top block and will drive the limiting rod to slide synchronously to the right, stretching the limiting spring, thereby causing the rotating gear and rotating rod to rotate counterclockwise synchronously. The rotation of the rotating gear will drive the ejector rod and sliding tooth plate to accelerate and slide to the left, so as to realize the acceleration ejection operation of the headlight mold and achieve rapid demolding. By setting up an acceleration ejection mechanism, under the drive of the driving cylinder, the ejector rod is used to eject and demold the formed headlight mold. At the same time, during the ejection and demolding process of the ejector rod, by setting up an acceleration component, the ejection operation of the ejector rod is accelerated to achieve rapid demolding.

[0017] (2). The acceleration ejection structure for the high-drop headlight mold drives the control screw rod to rotate by starting the control motor. The rotation of the control screw rod causes the adjusting plate, moving template, and positioning rod to slide synchronously to the right, so that the positioning rod slides into the positioning groove, and the surface of the moving template is attached to the surface of the fixed template. By setting up a control component, under the drive of the control motor, the position of the moving template can be adjusted flexibly, and by using the positioning rod and positioning groove, the moving template and the fixed template are attached more fully, thereby improving the injection molding quality of the subsequent headlight mold. Description of the Drawings

[0018] Figure 1 It is a three-dimensional external structure schematic diagram of the present utility model;

[0019] Figure 2 It is a schematic diagram of the internal structure of the fixed template of the present utility model;

[0020] Figure 3 It is a three-dimensional internal structure schematic diagram of the moving box of the present utility model;

[0021] Figure 4 It is a three-dimensional schematic diagram of the moving template of the present utility model.

[0022] In the figure: 1 - top plate, 2 - fixed template, 3 - lower module, 4 - top block, 5 - control component, 51 - control motor, 52 - slide rail, 53 - control lead screw, 54 - adjusting plate, 6 - moving template, 7 - accelerating ejection mechanism, 71 - ejection component, 711 - moving box, 712 - sliding tooth plate, 713 - ejector rod, 714 - return spring, 72 - driving component, 721 - driving cylinder, 722 - connecting plate, 73 - accelerating component, 731 - rotating rod, 732 - accelerating tooth plate, 733 - rotating gear, 8 - limiting component, 81 - limiting rod, 82 - limiting spring, 9 - positioning groove, 10 - positioning rod. Detailed implementation manner

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0024] Please refer to Figures 1-4 , the present invention provides a technical solution:

[0025] Regarding the accelerating ejection structure of the high-drop headlight mold,

[0026] It includes a top plate 1. The right side of the bottom of the top plate 1 is fixedly connected with a fixed template 2. The left side of the fixed template 2 is fixedly connected with a lower module 3. The inner wall of the fixed template 2 is fixedly connected with symmetric top blocks 4. The left side of the top plate 1 makes the moving template 6 slide through a control component 5. An accelerating ejection mechanism 7 is arranged inside the fixed template 2. The accelerating ejection mechanism 7 includes:

[0027] An ejection component 71, including a moving box 711. A sliding tooth plate 712 is slidably connected inside the moving box 711. One end of the sliding tooth plate 712 is fixedly connected with an ejector rod 713. One end of the sliding tooth plate 712 is fixedly connected with a return spring 714. One end of the return spring 714 is fixedly connected with the left side of the inner cavity of the fixed template 2;

[0028] A driving component 72, arranged on the right side of the inner wall of the fixed template 2;

[0029] An accelerating component 73, arranged inside the moving box 711.

[0030] An injection mold groove adapted to the lower module 3 is opened on the right side of the moving template 6; when the return spring 714 is not affected by external forces, the connecting block at one end of the top block 4 is in contact with one side of the moving box 711; there are two symmetric top blocks 4; the ejector rod 713 slides inside the lower module 3.

[0031] In this embodiment, the driving assembly 72 includes a driving cylinder 721 installed on the right side of the inner wall of the fixed template 2. One side of the driving cylinder 721 is fixedly connected to a connecting plate 722 through a piston rod, and the surface of the connecting plate 722 is fixedly connected to the surface of the moving box 711.

[0032] The driving cylinder 721 is communicated with an external air source through an air pipe.

[0033] In this embodiment, the acceleration assembly 73 includes a rotating rod 731 rotatably installed on the inner wall of the moving box 711 and an acceleration tooth plate 732 slidably installed inside the moving box 711. A rotating gear 733 is fixedly connected to the surface of the rotating rod 731. The surface of the rotating gear 733 meshes with one side of the acceleration tooth plate 732, and the surface of the rotating gear 733 meshes with one side of the sliding tooth plate 712. A limiting assembly 8 is provided at one end of the acceleration tooth plate 732.

[0034] In this embodiment, the limiting assembly 8 includes a limiting rod 81 installed at one end of the acceleration tooth plate 732. The surface of the limiting rod 81 is slidably connected to the inside of the moving box 711. One end of the limiting rod 81 is fixedly connected to a limiting spring 82, and one end of the limiting spring 82 is fixedly connected to one side of the moving box 711.

[0035] The limiting rod 81 is used to limit the sliding of the acceleration tooth plate 732 so that the acceleration tooth plate 732 does not shift when sliding left and right.

[0036] In this embodiment, a positioning groove 9 is formed on the left side of the fixed template 2, and a positioning rod 10 is fixedly connected to the right side of the moving template 6. The surface of the positioning rod 10 is slidably connected to the inner surface of the positioning groove 9.

[0037] The positioning groove 9 and the positioning rod 10 are used to maintain the stability during the fitting process of the fixed template 2 and the moving template 6, so that the two templates are fully fitted.

[0038] In this embodiment, the control assembly 5 includes a control motor 51 installed on the left side of the top plate 1 and a slide rail 52 installed on the top of the top plate 1. One end of the output shaft of the control motor 51 is fixedly connected to a control lead screw 53 through a coupling. The surface of the control lead screw 53 is threadedly connected to an adjusting plate 54. The bottom of the adjusting plate 54 is fixedly connected to the top of the moving template 6, and the inside of the adjusting plate 54 is slidably connected to the surface of the slide rail 52.

[0039] The control motor 51 is a three-phase asynchronous motor and is connected to an external circuit through an electric wire; the surface of the control lead screw 53 is rotatably connected to the inside of the top plate 1, and the slide rail 52 is used to limit the sliding of the adjusting plate 54.

[0040] The accelerating ejection structure for the high-drop headlight mold drives the piston rod, connecting plate 722, and moving box 711 to slide synchronously to the left by starting the driving cylinder 721. The sliding of the moving box 711 pushes the sliding tooth plate 712 and the ejector rod 713 to slide synchronously to the left, and the headlight mold is ejected by the ejector rod 713. During this process, the sliding of the moving box 711 also drives the accelerating tooth plate 732, the limiting rod 81, and the limiting spring 82 to slide synchronously. When one end of the accelerating tooth plate 732 contacts the top block 4, at this time, due to the continuous sliding of the moving box 711 to the left, under the limitation of the top block 4, the accelerating tooth plate 732 drives the limiting rod 81 to slide synchronously to the right, and the limiting spring 82 is stretched, thereby causing the rotating gear 733 and the rotating rod 731 to rotate counterclockwise synchronously. The rotation of the rotating gear 733 drives the ejector rod 713 and the sliding tooth plate 712 to slide to the left at an accelerated speed, so as to realize the accelerating ejection operation of the headlight mold, realize rapid demolding. By setting the accelerating ejection mechanism 7, driven by the driving cylinder 721, the ejector rod 713 is driven to perform the ejection and demolding operation on the formed headlight mold. At the same time, during the ejection and demolding process of the ejector rod 713, by setting the accelerating component 73, the ejection operation of the ejector rod 713 is accelerated to realize rapid demolding.

[0041] The accelerating ejection structure for the high-drop headlight mold drives the control screw rod 53 to rotate by starting the control motor 51. The rotation of the control screw rod 53 causes the adjusting plate 54, the moving template 6, and the positioning rod 10 to slide synchronously to the right, so that the positioning rod 10 slides into the positioning groove 9, and the surface of the moving template 6 is attached to the surface of the fixed template 2. By setting the control component 5, driven by the control motor 51, the position of the moving template 6 can be adjusted flexibly, and by using the positioning rod 10 and the positioning groove 9, the moving template 6 and the fixed template 2 are attached more fully, thereby improving the injection quality of the subsequent headlight mold.

[0042] At the same time, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0043] During operation, first, start the control motor 51 to drive the control lead screw 53 to rotate. The rotation of the control lead screw 53 causes the adjusting plate 54, the moving template 6, and the positioning rod 10 to slide synchronously to the right, so that the positioning rod 10 slides into the interior of the positioning groove 9, and the surface of the moving template 6 is attached to the surface of the fixed template 2. Subsequently, the injection molding operation is carried out. After the injection molding of the headlight mold is completed, start the control motor 51 to drive the moving template 6 to reset. Then, start the driving cylinder 721 to drive the piston rod, the connecting plate 722, and the moving box 711 to slide synchronously to the left. The sliding of the moving box 711 pushes the sliding tooth plate 712 and the ejector rod 713 to slide synchronously to the left, and the headlight mold is ejected by the ejector rod 713. During this process, the sliding of the moving box 711 will also drive the acceleration tooth plate 732, the limiting rod 81, and the limiting spring 82 to slide synchronously. When one end of the acceleration tooth plate 732 contacts the top block 4, at this time, due to the continuous sliding of the moving box 711 to the left, under the limitation of the top block 4, the acceleration tooth plate 732 will drive the limiting rod 81 to slide synchronously to the right, and the limiting spring 82 is stretched. As a result, the rotating gear 733 and the rotating rod 731 rotate counterclockwise synchronously. The rotation of the rotating gear 733 will drive the ejector rod 713 and the sliding tooth plate 712 to slide to the left at an accelerated speed, so as to realize the accelerated ejection operation of the headlight mold and achieve rapid demolding.

[0044] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0045] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An accelerated ejection structure for a high-drop headlight mold, including a top plate (1), characterized in that: On the right side of the bottom of the top plate (1), a fixed template (2) is fixedly connected. On the left side of the fixed template (2), a lower module (3) is fixedly connected. On the inner wall of the fixed template (2), symmetrically arranged top blocks (4) are fixedly connected. On the left side of the top plate (1), a moving template (6) is made to slide through a control assembly (5). Inside the fixed template (2), an accelerating ejection mechanism (7) is provided. The accelerating ejection mechanism (7) includes: An ejection assembly (71), including a moving box (711). Inside the moving box (711), a sliding toothed plate (712) is slidably connected. One end of the sliding toothed plate (712) is fixedly connected to a top rod (713). One end of the sliding toothed plate (712) is fixedly connected to a return spring (714). One end of the return spring (714) is fixedly connected to the left side of the inner cavity of the fixed template (2); A driving assembly (72), arranged on the right side of the inner wall of the fixed template (2); An accelerating assembly (73), arranged inside the moving box (711).

2. The accelerating ejection structure for a high-drop headlamp mold according to claim 1, characterized in that: The driving assembly (72) includes a driving cylinder (721) installed on the right side of the inner wall of the fixed template (2). One side of the driving cylinder (721) is fixedly connected to a connecting plate (722) through a piston rod. The surface of the connecting plate (722) is fixedly connected to the surface of the moving box (711).

3. The accelerated ejection structure for a high-drop headlight mold according to claim 1, characterized in that: The accelerating assembly (73) includes a rotating rod (731) rotatably installed on the inner wall of the moving box (711) and an accelerating toothed plate (732) slidably installed inside the moving box (711). On the surface of the rotating rod (731), a rotating gear (733) is fixedly connected. The surface of the rotating gear (733) meshes with one side of the accelerating toothed plate (732). The surface of the rotating gear (733) meshes with one side of the sliding toothed plate (712). One end of the accelerating toothed plate (732) is provided with a limiting assembly (8).

4. The accelerating ejection structure for a high-drop headlight mold according to claim 3, characterized in that: The limiting assembly (8) includes a limiting rod (81) installed at one end of the accelerating toothed plate (732). The surface of the limiting rod (81) is slidably connected to the inside of the moving box (711). One end of the limiting rod (81) is fixedly connected to a limiting spring (82). One end of the limiting spring (82) is fixedly connected to one side of the moving box (711).

5. The accelerating ejection structure for a high-drop headlight mold according to claim 1, characterized in that: On the left side of the fixed template (2), a positioning groove (9) is opened. On the right side of the moving template (6), a positioning rod (10) is fixedly connected. The surface of the positioning rod (10) is slidably connected to the inner surface of the positioning groove (9).

6. The accelerating ejection structure for the high-drop headlight mold according to claim 1, characterized in that: The control assembly (5) includes a control motor (51) installed on the left side of the top plate (1) and a slide rail (52) installed on the top of the top plate (1). One end of the output shaft of the control motor (51) is fixedly connected to a control lead screw (53) through a coupling. The surface of the control lead screw (53) is threadedly connected to an adjusting plate (54). The bottom of the adjusting plate (54) is fixedly connected to the top of the moving template (6). The inside of the adjusting plate (54) is slidably connected to the surface of the slide rail (52).

Citation Information

Patent Citations

  • Ejection mechanism of car lamp mold

    CN221187403U