Novel photovoltaic module adhesive film smoothing device

Abstract

The utility model discloses a novel photovoltaic module adhesive film smoothing device, which comprises a long rod, the long rod comprises at least two compression rollers, and at least two I-shaped rollers are arranged between the two compression rollers; the two compression rollers are detachably connected with the long rod respectively; the I-shaped idler wheel comprises a left half idler wheel and a right half idler wheel which are detachably connected. The utility model provides the novel photovoltaic module adhesive film smoothing device which not only can solve the arching phenomenon caused by the contractility of the adhesive film, but also is more convenient to use and reduces the labor cost.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic module production equipment, and particularly relates to a novel photovoltaic module adhesive film flattening device. Background Art

[0002] Photovoltaic adhesive film is an important encapsulation material for photovoltaic modules, used in the production of photovoltaic modules to protect the batteries inside the modules. According to different product structures, it is divided into EVA film (ordinary transparent EVA film, white EVA film), POE film, etc. The technical route of the adhesive film is relatively stable, and there are basically no substitutes. During the production process of photovoltaic modules, the laying of the adhesive film is directly related to the yield of the modules, because the unevenly laid adhesive film is prone to generate bubbles during the lamination process, causing the solder ribbon to shift, and even leading to hidden cracks in the battery, resulting in losses.

[0003] After the photovoltaic module adhesive film is laid, due to the shrinkage of the adhesive film itself, during the process of the production line, the adhesive film is prone to shrink and bulge. At this time, when the module passes through the typesetting machine and the string welding machine to suck the strings, it is extremely easy to cause hidden cracks and broken pieces of the battery cells at the bulging part of the adhesive film, resulting in an increase in the fragmentation rate and the rework rate; with the increase in the production capacity of the production line, limited by the use design of the production line space, the repair workbench is limited, which is extremely easy to cause congestion in the production line.

[0004] Currently, the existing adhesive film flattening device uses an integrated pressure roller. The installation location and position are limited by the adhesive film cutting and laying machine. Its flattening effect only acts on the arching phenomenon of the adhesive film caused by the laying machine, and it cannot solve the arching phenomenon caused by the shrinkage of the adhesive film during the process of the production line. Content of the Utility Model

[0005] The main purpose of the utility model is to provide a novel photovoltaic module adhesive film flattening device that can not only solve the arching phenomenon caused by the shrinkage of the adhesive film, but also be more convenient to use and reduce the labor cost.

[0006] To achieve the above-mentioned utility model purpose, the utility model provides a novel photovoltaic module adhesive film flattening device, including: a long rod, on which there are at least two pressure rollers, and at least two I-shaped rollers are arranged between the two pressure rollers; the two pressure rollers are respectively detachably connected to the long rod; the I-shaped roller includes a left half roller and a right half roller, and the left half roller and the right half roller are detachably connected.

[0007] Optionally, a lock is arranged on the outer surface of the pressure roller, and the long rod is detachably connected to the pressure roller through the lock.

[0008] Optionally, a pin is arranged between the left half roller and the right half roller, and the left half roller and the right half roller are detachably connected through the pin.

[0009] Optionally, at least one roller shaft is included inside the I-shaped roller, and the pressure roller is connected to the I-shaped roller through the roller shaft.

[0010] Optionally, the I-shaped roller includes a through hole, the through hole is arranged inside the roller shaft, and the pin is connected to the I-shaped roller through the through hole.

[0011] Optionally, at least one hook with an adjustable length and arranged at intervals is included on the long rod.

[0012] Optionally, the hook with an adjustable length includes an adjusting rod with an adjustable length, and the hook is arranged on the adjusting rod.

[0013] The beneficial effects of the technical solution provided by the present utility model are as follows:

[0014] (1) In the present utility model, at least two pressure rollers are arranged on the long rod, at least two I-shaped rollers are arranged between the two pressure rollers, and the two pressure rollers are respectively detachably connected to the long rod; the present utility model is composed of a single I-shaped roller combination, with high stability, and the occurrence of film curling is avoided during the flattening process;

[0015] (2) The rollers in the present utility model are detachably connected, and according to the actual situation on site, the number of rollers can be increased or decreased to adapt to the flattening of the long side or the short side of the adhesive film;

[0016] (3) Each component of the present utility model is detachably connected, which is convenient for installation and disassembly, and is more convenient to use; the present utility model greatly reduces the labor cost and improves the work efficiency;

[0017] (4) The present utility model is provided with hooks with adjustable lengths, which are convenient for adjusting the height between the rollers and the glass, so that the effect of the rollers flattening the adhesive film is better. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the structures shown in these drawings.

[0019] Figure 1 Schematic structural diagram of an embodiment of the adhesive film flattening device for a photovoltaic module of the present utility model Figure Two

[0020] Figure 2 Schematic structural diagram of the long rod of the adhesive film flattening device for a photovoltaic module of the present utility model Figure Two

[0021] Figure 3Schematic diagram of the pressure roller structure of the film flattening device for photovoltaic modules of the present utility model Figure Two

[0022] Figure 4 Schematic diagram of the I-shaped roller structure of the film flattening device for photovoltaic modules of the present utility model Figure Two

[0023] Figure 5 Cross-sectional view of the I-shaped roller of the film flattening device for photovoltaic modules of the present utility model Figure Two

[0024] Figure 6 Schematic diagram of the hook structure with adjustable length of the film flattening device for photovoltaic modules of the present utility model.

[0025] Explanation of the reference numerals in the attached drawings:

[0026] Among them, 100, long rod; 110, first pressure roller; 111, first lock; 120, second pressure roller, 121 second lock; 120, first I-shaped roller; 121 first left half roller; 122, first right half roller; 123, first pin; 124, first roller shaft, 125, through hole; 130, second I-shaped roller; 131, second left half roller; 132, second right half roller; 133, second pin; 140, first adjusting rod; 141, first hook; 150, second adjusting rod; 151, second hook; 160, third adjusting rod; 161, third hook;

[0027] The realization, functional features and advantages of the purpose of the present utility model will be further described with reference to the embodiments and the accompanying drawings. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0029] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.

[0030] In the present utility model, unless otherwise clearly defined and limited, terms such as "connection" and "fixation" shall be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0031] In addition, in the present utility model, descriptions such as "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0032] The present utility model provides a novel device for smoothing the adhesive film of a photovoltaic module.

[0033] Embodiment 1:

[0034] Referring to Figures 1 to 6 , in an embodiment of the present utility model, a novel device for smoothing the adhesive film of a photovoltaic module includes: a long rod 100, on which there are at least two rollers, namely a first roller 110 and a second roller 120. Preferably, multiple rollers can be provided on the long rod 100; between the first roller 110 and the second roller 120, there are at least two I-shaped rollers, namely a first I-shaped roller 120 and a second I-shaped roller 130. Preferably, multiple I-shaped rollers can be provided between the first roller 110 and the second roller 120, and these multiple I-shaped rollers can be connected in series;

[0035] The first roller 110 and the second roller 120 are arranged at both ends of the long rod 100, and the first roller 110 and the second roller 120 are respectively detachably connected to the long rod 100; the first I-shaped roller 120 includes a first left half roller 121 and a first right half roller 122, and the first left half roller 121 and the first right half roller 122 are detachably connected; the second I-shaped roller 130 includes a second left half roller 131 and a second right half roller 132, and the second left half roller 131 and the second right half roller 132 are detachably connected.

[0036] Referring to Figure 1 , Figure 2 , Figure 3, Figure 4 , in this embodiment, preferably, a first latch 111 is provided on the outer surface of the first pressing roller 110, and one side of the long rod is detachably connected to the first pressing roller 110 through the first latch 111; a second latch 121 is provided on the outer surface of the second pressing roller 120, and the other side of the long rod 100 is detachably connected to the second pressing roller 120 through the second latch 121.

[0037] , in this embodiment, further preferably, a first pin 123 is provided between the first left half roller 121 and the first right half roller 122, and the first left half roller 121 and the first right half roller 122 are detachably connected through the first pin 123; a second pin 133 is provided between the second left half roller 131 and the second right half roller 132, and the second left half roller 131 and the second right half roller 133 are detachably connected through the second pin 133; further preferably, the first I-shaped roller 120 and the second I-shaped roller 130 are identical in size, shape and structure.

[0038] See Figure 1 , Figure 4 , Figure 5 , in this embodiment, preferably, at least one roller shaft 124 is included in the first I-shaped roller 120. Further preferably, a plurality of roller shafts can be provided in the first I-shaped roller 120, and the shape formed by the plurality of roller shafts corresponds to the shape of the roller; the first pressing roller 110 is connected to the first I-shaped roller 120 through the roller shaft 124.

[0039] , in this embodiment, further preferably, the internal structure of the second I-shaped roller 130 is the same as that of the first I-shaped roller 120, which will not be elaborated here.

[0040] , in this embodiment, preferably, the first I-shaped roller 120 includes a through hole 125, and the through hole 125 is provided inside the plurality of roller shafts, that is, the plurality of roller shafts are provided outside the through hole 125; the first pin 133 is connected to the first I-shaped roller 120 through the through hole 125.

[0041] , in this embodiment, further preferably, the internal structure of the second I-shaped roller 130 is the same as that of the first I-shaped roller 120, which will not be elaborated here.

[0042] See Figure 1 , Figure 6 , in this embodiment, preferably, the long rod 100 includes at least one hook with an adjustable length arranged at intervals; in this embodiment, the long rod 100 includes a first hook 141 with an adjustable length, a second hook 151 with an adjustable length, and a third hook 161 with an adjustable length arranged at intervals;

[0043] In this embodiment, preferably, the first hook 141 with adjustable length includes a first adjusting rod 140, and the first hook is arranged on the first adjusting rod 140;

[0044] The second hook 151 with adjustable length includes a second adjusting rod 150, and the second hook is arranged on the second adjusting rod 150;

[0045] The third hook 161 with adjustable length includes a third adjusting rod 160, and the third hook is arranged on the third adjusting rod 160.

[0046] The first pressing roller 110 and the second pressing roller 120, the first I-shaped roller 130 and the second I-shaped roller 120 of the present utility model are respectively embedded in the roller shaft; the through hole 125 of the first I-shaped roller 120 is for the first pin 123 to be inserted and fixed; similarly, the second pin 133 on the second I-shaped roller 130 is also inserted into a second through hole (not shown in the figure) in the second I-shaped roller 130 for fixed connection.

[0047] To facilitate the selection of the installation quantity of the first I-shaped roller 120 and the second I-shaped roller 130, the long rod 100 is provided with through holes penetrating the diameter of the long rod 100 at intervals of 15 CM, facilitating the insertion of the first pin 123 and the second pin 133; there are three first hooks 141 with adjustable length, second hooks 151 with adjustable length, and third hooks 161 with adjustable length at the middle and both ends of the long rod 100, facilitating the adjustment of the height between the rollers and the glass.

[0048] Since the first hook 141 with adjustable length, the second hook 151 with adjustable length, and the third hook 161 with adjustable length can be hooked on the front buffer stack of the typesetting machine, and this stack is used to store the photovoltaic glass after the glue film is laid; when this stack pushes the photovoltaic glass and the glue film onto the pipeline platform, the first hook 141 with adjustable length, the second hook 151 with adjustable length, and the third hook 161 with adjustable length are respectively hooked on this stack to adjust the height position between the present utility model and the glue film, and according to the actual situation, finely adjust the height position of the glue film at this distance, so that the I-shaped rollers can flatten the glue film better.

[0049] When this utility model is in use, the roller bodies with bearings are fixedly installed on the aluminum alloy long rod at intervals of a fixed distance; the device is placed behind a laying machine by using the hook, and due to its adjustable length characteristic, it is placed and installed at a suitable height from the pipeline, and locked, and the installation is completed.

[0050] The utility model is a detachable, multi-scenario applicable film smoothing device, which can alleviate the phenomenon of bulging after a layer of film is laid. The film smoothing device, by virtue of its detachable and applicable characteristics, can be installed in each assembly line process before a layer of film laying machine and typesetting machine, and the sliding roller of the smoothing device can automatically smooth the film bulge during the assembly line stroke. By introducing a detachable independent I-shaped wheel and an adjustable hook, its applicability is enhanced, and the problem of film bulging during the glass circulation process after a layer of film is laid is solved.

[0051] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements. All equivalent structural changes made by using the contents of the present invention specification and drawings under the practical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A novel flatting device for photovoltaic module encapsulant, characterized in that, Comprising: A long rod, on which there are at least two pressure rollers, and at least two I-shaped rollers are arranged between the two pressure rollers; the two pressure rollers are respectively detachably connected to the long rod; the I-shaped roller includes a left half roller and a right half roller, and the left half roller and the right half roller are detachably connected.

2. The novel photovoltaic module film flattening device according to claim 1, characterized in that, A lock catch is arranged on the outer surface of the pressure roller, and the long rod is detachably connected to the pressure roller through the lock catch.

3. A novel photovoltaic module film flattening device according to claim 2, characterized in that, A pin is arranged between the left half roller and the right half roller, and the left half roller and the right half roller are detachably connected through the pin.

4. A novel photovoltaic module film smoothing device according to claim 3, characterized in that, At least one roller shaft is included inside the I-shaped roller, and the pressure roller is connected to the I-shaped roller through the roller shaft.

5. A novel photovoltaic module film flattening device according to claim 4, characterized in that, The I-shaped roller includes a through hole, the through hole is arranged inside the roller shaft, and the pin is connected to the I-shaped roller through the through hole.

6. A novel photovoltaic module film smoothing device according to any one of claims 1 to 5, characterized in that At least one hook with adjustable length arranged at intervals is included on the long rod.

7. A novel photovoltaic module film flattening device according to claim 6, characterized in that, The hook with adjustable length includes an adjusting rod with adjustable length, and the hook is arranged on the adjusting rod.

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