Test verification system with intelligent charging function and new energy vehicle

The system uses programmable electronic loads and real-time monitoring to efficiently verify smart charging functions in new energy vehicles, addressing inefficiencies in existing methods by speeding up the verification process and ensuring accurate functionality assessment.

CN223100500UActive Publication Date: 2025-07-15XUZHOU XCMG AUTOMOTIVE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422519417.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-07-15
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The traditional test verification method is complex in operation and uncontrollable in cycles, which affects the testing efficiency of the intelligent power replenishment function of new energy vehicles.

Method used

The test and verification system adopts intelligent power replenishment function, including programmable electronic loads, data acquisition equipment and network testing equipment, realizes rapid battery consumption and real-time monitoring of battery capacity. It simulates the power consumption of high-power electrical appliances through programmable electronic loads, and combines data acquisition equipment and network testing equipment to monitor battery voltage, charging current and message information in real time.

Benefits of technology

The test verification cycle is shortened, and the efficient verification of the intelligent power-up function is achieved, ensuring the controllability and accuracy of the test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a test verification system with an intelligent charging function and a new energy vehicle, and the system comprises a storage battery which is connected with a DC / DC; the vehicle control unit is connected with the storage battery and used for conducting intelligent electricity supplementing on the storage battery through the intelligent electricity supplementing function. The programmable electronic load is connected in parallel to the anode and cathode ends of the storage battery and is used for simulating a high-power electric appliance to quickly consume the electric quantity of the storage battery; the data acquisition equipment is respectively connected with the storage battery and the DC / DC; and the network test equipment is connected with the vehicle control unit through a diagnosis interface, and the data acquisition equipment and the network test equipment are used for monitoring the voltage, the charging current and the message information of the storage battery in real time. According to the utility model, the electric quantity of the storage battery is quickly consumed through the programmable electronic load, and the test verification period is shortened; and meanwhile, real-time monitoring of storage battery voltage, charging current and message information can be realized through the data acquisition equipment and the network test equipment, and the execution condition of the intelligent charging function is effectively verified.
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Description

Technical Field

[0001] The utility model relates to a test and verification system for intelligent charging function and a new energy vehicle, belonging to the technical field of automobiles. Background Art

[0002] With the increasing complexity of vehicle electrical systems, the factors affecting the static power consumption of the whole vehicle also increase, and the vehicle battery is more likely to have a power shortage phenomenon. Compared with traditional fuel vehicles, new energy vehicles have more controllers, so the static current of new energy vehicles is larger when parked, and the battery is more likely to have a power shortage phenomenon. To solve the problem of battery power shortage, many current new energy vehicles have added an intelligent charging function. When the controller monitors that the voltage of the whole vehicle is lower than the set critical value, it automatically charges the battery.

[0003] Although adding an intelligent charging function to the whole vehicle can effectively avoid the occurrence of battery power shortage in the vehicle, there may still be functional deviations and inconsistencies with the design in the actual operation of the intelligent charging function. Therefore, it is necessary to carry out system function test and verification simultaneously. The traditional test and verification methods mostly turn on high-power loads to consume the battery power. When the voltage approaches the opening voltage critical value of the intelligent charging function, the key is powered off, and then the vehicle is placed statically, relying on the static current to continuously consume the battery power until its voltage reaches the design critical value, and the execution of the intelligent charging function is verified through a multimeter and a network test device. The test cycle of the traditional test and verification method is uncontrollable and the operation is complex, seriously affecting the test and verification efficiency. Summary of the Invention

[0004] Aiming at the problems existing in the above-mentioned prior art, the utility model provides a test and verification system for intelligent charging function and a new energy vehicle, which can quickly consume the battery power, and at the same time can realize real-time monitoring of the battery voltage, charging current and message information, and effectively verify the execution of the intelligent charging function.

[0005] In order to achieve the above object, a test and verification system for intelligent charging function adopted by the utility model includes:

[0006] A battery, which is connected to the DC / DC;

[0007] A vehicle controller, which is connected to the battery, and the vehicle controller is used to intelligently charge the battery through the intelligent charging function;

[0008] A programmable electronic load, which is connected in parallel to the positive and negative terminals of the battery, and the programmable electronic load is used to simulate a high-power electrical appliance to quickly consume the battery power;

[0009] A data acquisition device, which is respectively connected to the battery and the DC / DC;

[0010] A network test device, which is connected to the vehicle controller through a diagnostic interface, and the data acquisition device and the network test device are used for real-time monitoring of the battery voltage, charging current and message information.

[0011] In some embodiments, the data acquisition device includes a host computer, a CAN bus interface card I, a power supply for the data acquisition module, a current / voltage measurement module, a high-precision current clamp, and a voltage probe;

[0012] One end of the CAN bus interface card I is connected to the host computer, and the other end is connected to the current / voltage measurement module, and the current / voltage measurement module is respectively connected to the power supply for the data acquisition module, the high-precision current clamp, and the voltage probe.

[0013] In some embodiments, the model of the CAN bus interface card I is VN1610, which is used for signal transmission between the host computer and the current / voltage measurement module.

[0014] In some embodiments, the model of the current / voltage measurement module is CSMADMM 8proAut, which is used for collecting the battery voltage and charging current.

[0015] In some embodiments, the model of the high-precision current clamp is CAE3N, and the high-precision current clamp is clamped on the DC / DC to battery positive wire harness for monitoring the battery charging current.

[0016] In some embodiments, the voltage probe is connected to both the positive and negative terminals of the battery for monitoring the battery voltage.

[0017] In some embodiments, the network test device includes a host computer and a CAN bus interface card II, and the CAN bus interface card II is connected to the host computer and the diagnostic interface.

[0018] In some embodiments, the model of the CAN bus interface card II is VN1640A, which is used for collecting message information.

[0019] In the second aspect of the present utility model, a new energy vehicle is provided, and the test and verification system with the intelligent power supplement function is installed on the new energy vehicle.

[0020] Compared with the prior art, the test and verification system with the intelligent power supplement function of the present utility model realizes rapid consumption of the battery power through a programmable electronic load, shortening the test and verification cycle; at the same time, through the data acquisition device and the network test device, real-time monitoring of the battery voltage, charging current and message information can be realized, effectively verifying the execution of the intelligent power supplement function. Description of the Drawings

[0021] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0022] Figure 1 It is a schematic diagram of the principle structure of the present utility model;

[0023] Figure 2 It is a schematic diagram of the principle structure of the data acquisition device in the present utility model. Detailed implementation manners

[0024] To make the objectives, technical solutions, and advantages of the present utility model clearer and more understandable, the following will make a detailed description of the technical solutions of the present application through the accompanying drawings and specific embodiments. It should be understood that the specific features in the embodiments of the present application and the embodiments are detailed descriptions of the technical solutions of the present application, rather than limitations on the technical solutions of the present application. Without conflict, the technical features in the embodiments of the present application and the embodiments can be combined with each other.

[0025] As Figure 1 shown, a test and verification system for an intelligent charging function includes a storage battery, a DC / DC and a vehicle controller respectively connected to the storage battery. The vehicle controller is used to intelligently charge the storage battery through the intelligent charging function;

[0026] It further includes a programmable electronic load, a data acquisition device, and a network test device;

[0027] The programmable electronic load is connected in parallel to the positive and negative terminals of the storage battery, and the programmable electronic load is used to simulate a high-power electrical appliance to quickly consume the power of the storage battery;

[0028] The data acquisition device is respectively connected to the storage battery and the DC / DC, and is used to collect the storage battery voltage and charging current; the network test device is connected to the vehicle controller through a diagnostic interface and is used to monitor the message information in real time.

[0029] In some embodiments, as Figure 2 shown, the data acquisition device includes a host computer, a CAN bus interface card I, a data acquisition module power supply, a current / voltage measurement module, a high-precision current clamp, and a voltage probe;

[0030] One end of the CAN bus interface card I is connected to the host computer, and the other end is connected to the current / voltage measurement module. The current / voltage measurement module is respectively connected to the data acquisition module power supply, the high-precision current clamp, and the voltage probe. The data acquisition module power supply is used to supply power to the current / voltage measurement module.

[0031] In some embodiments, the model of the CAN bus interface card 1 is VN1610, which is used for signal transmission between the host computer and the current / voltage measurement module.

[0032] In some embodiments, the model of the current / voltage measurement module is CSMADMM 8proAut, which is used for collecting the battery voltage and charging current.

[0033] In some embodiments, the model of the high-precision current clamp is CAE3N. The high-precision current clamp is clamped on the DC / DC to battery positive wire harness for monitoring the battery charging current.

[0034] In some embodiments, the voltage probe is connected to both the positive and negative terminals of the battery for monitoring the battery voltage.

[0035] In some embodiments, the network test device includes a host computer and a CAN bus interface card 2. The CAN bus interface card 2 is connected to the host computer and the diagnostic interface. The model of the CAN bus interface card 2 is VN1640A, which is used for collecting message information.

[0036] In some embodiments, the data acquisition device and the network test device perform real-time monitoring of the battery voltage, charging current, and message information through the host computer.

[0037] In the second aspect of the present invention, a new energy vehicle is provided, and the test and verification system with the intelligent charging function is installed on the new energy vehicle.

[0038] During use, connect the programmable electronic load and the current and voltage acquisition channels of the data acquisition device to the test circuit. When the vehicle is READY, quickly activate the vehicle load (i.e., vehicle electrical equipment) and then turn it off. Power down the vehicle, switch the power mode to OFF, close the vehicle doors and windows, etc., and lock the whole vehicle.

[0039] Run the programmable electronic load, and the data acquisition device collects voltage values while the network test device records CAN message information.

[0040] When the monitored voltage value drops to the set critical value, observe the CAN message information to determine whether the intelligent charging function works properly. If the intelligent charging function works, turn off the programmable electronic load, and the data acquisition device continues to record current values and voltage values while the network test device continues to record CAN message information until the intelligent charging function ends.

[0041] The test and verification system for the intelligent power compensation function of the present utility model realizes the rapid consumption of the battery power through a programmable electronic load, shortening the test and verification cycle; at the same time, through the data acquisition device and the network test device, the real-time monitoring of the battery voltage, charging current and message information can be realized, effectively verifying the execution of the intelligent power compensation function.

[0042] In addition, those skilled in the art can understand that although some of the embodiments described herein include certain features contained in other embodiments rather than other features, the combination of the features of different embodiments also means that it is within the protection scope of the present utility model and forms different embodiments. For example, in the above embodiments, those skilled in the art can use them in combination according to the known technical solutions and the technical problems to be solved by the present application.

Claims

1. A test and verification system for intelligent charging function, characterized in that, Comprising: A storage battery, which is connected to the DC / DC; A vehicle controller, which is connected to the storage battery. The vehicle controller is used to perform intelligent charging on the storage battery through the intelligent charging function; A programmable electronic load, which is connected in parallel to the positive and negative terminals of the storage battery. The programmable electronic load is used to simulate a high-power electrical appliance to quickly consume the power of the storage battery; A data acquisition device, which is respectively connected to the storage battery and the DC / DC; A network test device, which is connected to the vehicle controller through a diagnostic interface. The data acquisition device and the network test device are used for real-time monitoring of the storage battery voltage, charging current and message information.

2. The test verification system for an intelligent power replenishment function according to claim 1, wherein The data acquisition device includes a host computer, a CAN bus interface card 1, a data acquisition module power supply, a current / voltage measurement module, a high-precision current clamp, and a voltage probe; One end of the CAN bus interface card 1 is connected to the host computer, and the other end is connected to the current / voltage measurement module. The current / voltage measurement module is respectively connected to the data acquisition module power supply, the high-precision current clamp, and the voltage probe.

3. The test and verification system for an intelligent charging compensation function according to claim 2, characterized in that, The model of the CAN bus interface card 1 is VN1610, which is used for signal transmission between the host computer and the current / voltage measurement module.

4. The test and verification system for an intelligent power compensation function according to claim 2, wherein The model of the current / voltage measurement module is CSMADMM 8proAut, which is used for collecting the storage battery voltage and charging current.

5. The test and verification system for an intelligent power replenishment function according to claim 2, characterized in that The model of the high-precision current clamp is CAE3N. The high-precision current clamp is clamped on the wire harness from the DC / DC to the positive pole of the storage battery, which is used for monitoring the storage battery charging current.

6. The test and verification system for the intelligent power compensation function according to claim 2, characterized in that The voltage probe is connected to the positive and negative terminals of the storage battery, which is used for monitoring the storage battery voltage.

7. The test and verification system for an intelligent power supplement function according to claim 1, characterized in that The network test device includes a host computer and a CAN bus interface card 2. The CAN bus interface card 2 is connected to the host computer and the diagnostic interface.

8. The test and verification system for an intelligent power compensation function according to claim 7, characterized in that, The model of the CAN bus interface card 2 is VN1640A, which is used for collecting message information.

9. A new energy vehicle, characterized in that, The test and verification system for the intelligent charging function according to any one of claims 1-8 is installed on the new energy vehicle.