Automatic tray backflow device
The tray return system automates tray recycling in production lines, addressing manual handling inefficiencies by using a transfer and conveyor mechanism to enhance efficiency and reduce labor costs.
Patent Information
- Application Number
- CN202422115495.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-29
AI Technical Summary
In the existing production lines, pallets need to be manually recycled after use, resulting in large workloads and low efficiency for workers, which are not suitable for industrial applications.
Design a pallet automatic reflow device, including a box, a transfer assembly and a conveying assembly, to realize the recycling and reuse of pallets through automated means and reduce manual intervention.
The automatic return of pallets is realized, reducing labor costs, improving production efficiency, and optimizing workshop space utilization.
Smart Images

Figure CN223101699U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production line design, in particular to an automatic pallet return device. Background Art
[0002] In the existing production line, pallets are usually arranged on the conveyor line to support objects. During the subsequent movement along the conveyor line, the objects on the pallets are picked up, placed or processed. However, the existing conveyor line does not have the function of recycling empty pallets. After use, the empty pallets are often manually removed from the conveyor line and then re-placed at the head of the conveyor line, which greatly increases the workload of the staff, resulting in low work efficiency and being unsuitable for industrial applications.
[0003] Therefore, it is necessary to propose a technical means to solve the above defects. Summary of the Utility Model
[0004] The utility model adopts the following technical solutions:
[0005] An automatic pallet return device, comprising
[0006] Box bodies, there are two box bodies, and on one side of the two box bodies close to each other, there are both a feeding port and a discharging port for feeding;
[0007] A transfer assembly, the transfer assembly includes a holding unit and a transfer unit; the holding unit is installed in the box body and is used for receiving the pallets input from the feeding port when approaching the feeding port, and for conveying the pallets therein from the discharging port to the outside when approaching the discharging port; the transfer unit is connected to the holding unit and is used for driving the holding unit to reciprocate between the feeding port and the discharging port;
[0008] A conveying assembly, the conveying assembly is connected to the feeding port and the discharging port between the two box bodies and is used for conveying and recycling the pallets.
[0009] Preferably, the feeding port and the discharging port are vertically arranged; the feeding port of the first box body is horizontally aligned with the discharging port of the second box body, and the logistics transportation between them is realized through the conveying assembly; the discharging port of the first box body is horizontally aligned with the feeding port of the second box body, and the logistics transportation between them is realized through the conveying assembly.
[0010] Preferably, the holding unit includes two synchronous belts arranged side by side, synchronous wheels installed at both ends of the synchronous belts, a transmission shaft installed between the two synchronous belts and connected to the synchronous wheels, and a first motor connected to the transmission shaft and used for driving the transmission shaft to rotate.
[0011] Preferably, the first motor and the two synchronous belts are on the same horizontal plane.
[0012] Preferably, the transfer unit includes a vertically arranged lower bottom plate, an upper top plate, a mounting plate installed between the lower bottom plate and the upper top plate, and a driving assembly connected to the mounting plate for driving the mounting plate to reciprocate between the lower bottom plate and the upper top plate; wherein, the holding unit is installed on the mounting plate.
[0013] Preferably, the driving assembly includes a rotating chain vertically installed between the lower bottom plate and the upper top plate, sprockets installed at both ends of the rotating chain, a second motor connected to the sprockets for driving the sprockets to rotate so that the sprockets drive the chain to rotate when rotating, and a connecting block connected to the chain and the mounting plate so that the mounting plate is driven to move up and down relatively when the chain rotates.
[0014] Preferably, the driving assembly further includes a guiding shaft installed between the lower bottom plate and the upper top plate, and a guiding block slidably installed on the guiding shaft and connected to the mounting plate.
[0015] Preferably, limiting blocks are provided at both the upper end and the lower end of the guiding shaft.
[0016] Preferably, the conveying assembly includes a conveyor belt installed between the two boxes for conveying objects between the feeding ports and the discharging ports of the two boxes.
[0017] An automatic pallet return device involved in the present utility model can make the pallets in the production line automatically return through the settings of the boxes, the transfer assembly and the conveying assembly, replacing manual placement, without manual intervention, recycling pallets, reducing labor costs, and greatly improving production efficiency. Description of the Drawings
[0018] Figure 1 It is an overall schematic diagram of an automatic pallet return device of the present utility model;
[0019] Figure 2 It is an overall schematic diagram of the transfer assembly in an automatic pallet return device of the present utility model;
[0020] Figure 3 It is an overall schematic diagram of the holding unit in an automatic pallet return device of the present utility model;
[0021] Figure 4 It is an overall schematic diagram of the transfer unit in an automatic pallet return device of the present utility model. Detailed Embodiments
[0022] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0023] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0024] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0025] Please refer to Figures 1 to 4 , an automatic pallet return device, including
[0026] Boxes 10, there are two boxes 10, and on one side of the two boxes 10 close to each other, there are both a feeding port and a discharging port for feeding.
[0027] Transfer assembly 20, the transfer assembly 20 includes a holding unit and a transfer unit; it is installed inside the box 10, used to receive pallet A input from the feeding port when approaching the feeding port, and used to convey pallet A inside it from the discharging port to the outside when approaching the discharging port; the transfer unit is connected to the holding unit and is used to drive the holding unit to reciprocate between the feeding port and the discharging port.
[0028] Conveying assembly (not shown in the figure), the conveying assembly is connected to the feeding ports and discharging ports between the two boxes 10 and is used for the conveyance and return of pallet A.
[0029] In this embodiment, during operation, the tray A is driven by the conveying assembly and enters onto the placing unit through the feed inlet of the first box body 10. Then, the transfer unit drives the placing unit to move to the discharge outlet of the first box body 10. Thus, the placing unit conveys the tray A into the conveying assembly, and the conveying assembly then transfers the tray A to the feed inlet of the second box body 10. Thereby, the tray A is conveyed back to the conveying assembly from the discharge outlet of the second box body 10 through the transfer assembly 20 of the second box body 10, and then returns to the placing unit of the first box body 10 through the feed inlet of the first box body 10 again, so as to effectively form a reflux for the tray A. During operation, after an operator loads, assembles or performs other processes on the tray A located on the conveying assembly, the logistics on the tray A is taken back manually or automatically. Then, the empty tray A continues to move through the conveying assembly and the transfer assemblies 20 in the two box bodies 10, enabling the tray A in the production line to automatically reflux, replacing manual placement and recovery of the tray A, reducing labor costs, and greatly improving production efficiency.
[0030] A tray automatic reflux device according to the present utility model, through the settings of the box body 10, the transfer assembly 20 and the conveying assembly, can enable the tray A in the production line to automatically reflux, replace manual placement, and without manual intervention, recover the tray A, reduce labor costs, and greatly improve production efficiency.
[0031] In a specific embodiment, the feed inlet and the discharge outlet are vertically arranged; the feed inlet of the first box body 10 is horizontally aligned with the discharge outlet of the second box body 10, and the logistics transportation therebetween is realized through the conveying assembly; the discharge outlet of the first box body 10 is horizontally aligned with the feed inlet of the second box body 10, and the logistics transportation therebetween is realized through the conveying assembly. In this embodiment, for the convenience of docking of the conveying assembly, the feed inlet and the discharge outlet are in communication with each other. Further, by vertically arranging the feed inlet and the discharge outlet and realizing the transportation and reflux of the tray A through the conveying assembly, the horizontal space occupancy rate of the tray A reflux device is reduced, so that the structural layout of the workshop can be optimized, and the user experience is greatly improved.
[0032] In a specific embodiment, the holding unit includes two synchronous belts 201 arranged side by side and evenly, synchronous wheels installed at both ends of the synchronous belts 201, a transmission shaft 202 installed between the two synchronous belts 201 and connected to the synchronous wheels, and a first motor 203 connected to the transmission shaft 202 for driving the transmission shaft 202 to rotate. In this embodiment, the first motor 203 drives the synchronous wheels to rotate, and then drives the two synchronous wheels to rotate. During operation, the tray A enters onto the two synchronous belts 201 through the feeding port driven by the conveying component and is supported by the synchronous belts 201. When it needs to be conveyed from the discharging port, the first motor 203 drives the synchronous belts 201 to rotate through the transmission shaft 202 and the synchronous wheels, so that the tray A is output from the discharging port.
[0033] In a specific embodiment, the first motor 203 and the two synchronous belts 201 are on the same horizontal plane. Specifically, in this embodiment, by horizontally setting the first motor 203 instead of vertically installing it, the stroke range of the transfer unit is not occupied.
[0034] In a specific embodiment, the transfer unit includes a vertically arranged lower bottom plate 204 and an upper top plate 205, a mounting plate 206 installed between the lower bottom plate 204 and the upper top plate 205, and a driving assembly connected to the mounting plate 206 for driving the mounting plate 206 to reciprocate between the lower bottom plate 204 and the upper top plate 205. Among them, the holding unit is installed on the mounting plate 206. Specifically, in this embodiment, the discharging port and the feeding port are located between the lower bottom plate 204 and the upper top plate 205 in the vertical direction, so that when the holding unit moves with the mounting plate 206, it can be aligned with the feeding port and the discharging port respectively at the preset positions.
[0035] In a specific embodiment, the driving assembly includes a rotating chain 207 vertically installed between the lower bottom plate 204 and the upper top plate 205, sprockets 208 installed at both ends of the rotating chain 207, a second motor 209 connected to the sprockets 208 for driving the sprockets 208 to rotate so that the sprockets 208 drive the chain to rotate when rotating, and a connecting block 210 connected to the chain and the mounting plate 206 so that the mounting plate 206 moves relatively up and down when the chain rotates.
[0036] In a specific embodiment, the driving assembly further includes a guide shaft 211 installed between the lower bottom plate 204 and the upper top plate 205, and a guide block 212 slidably installed on the guide shaft 211 and connected to the mounting plate 206. In this embodiment, through the arrangement of the guide shaft 211 and the guide block 212, the directional movement of the mounting plate 206 can be effectively ensured.
[0037] In a specific embodiment, limit blocks 213 are provided at both the upper and lower ends of the guide shaft 211. In this embodiment, through the setting of the limit blocks 213, the vertical displacement of the mounting plate 206 can be effectively restricted, thereby improving the safety of the device.
[0038] In a specific embodiment, the conveying assembly includes a conveyor belt installed between the two boxes 10 for conveying objects between the feeding ports and discharging ports of the two boxes 10.
[0039] A kind of tray automatic return device involved in the present utility model can make the tray A in the production line automatically return through the settings of the box 10, the transfer assembly 20 and the conveying assembly, replace manual placement, require no manual intervention, recycle the tray A, reduce labor costs and greatly improve production efficiency.
[0040] The above embodiments only represent several implementation manners of the present utility model, and their descriptions are relatively specific and detailed, but should not be construed as limiting the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model shall be subject to the appended claims.
Claims
1. An automatic tray reflux device, characterized in that: including a box body, there are two box bodies, and on one side of the two box bodies close to each other, there are a feed inlet and a discharge outlet for feeding; a transfer assembly, the transfer assembly includes a holding unit and a transfer unit; the holding unit is installed in the box body and is used to receive the tray input from the feed inlet when close to the feed inlet, and is used to convey the tray in it to the outside from the discharge outlet when close to the discharge outlet; the transfer unit is connected to the holding unit and is used to drive the holding unit to reciprocate between the feed inlet and the discharge outlet; a conveying assembly, the conveying assembly is connected to the feed inlet and the discharge outlet between the two box bodies and is used for conveying and recycling the tray.
2. The automatic return device for a tray according to claim 1, wherein: The feed inlet and the discharge outlet are vertically arranged; the feed inlet of the first box body is horizontally aligned with the discharge outlet of the second box body, and the logistics transportation between them is realized through the conveying assembly; the discharge outlet of the first box body is horizontally aligned with the feed inlet of the second box body, and the logistics transportation between them is realized through the conveying assembly.
3. The automatic return device for trays according to claim 2, wherein: The holding unit includes two synchronous belts arranged side by side, synchronous wheels installed at both ends of the synchronous belts, a transmission shaft installed between the two synchronous belts and connected to the synchronous wheels, and a first motor connected to the transmission shaft and used to drive the transmission shaft to rotate.
4. The automatic return device for a tray according to claim 3, characterized in that: The first motor is on the same horizontal plane as the two synchronous belts.
5. The automatic return device for trays according to claim 2, wherein: The transfer unit includes a vertically arranged lower bottom plate and an upper top plate, a mounting plate installed between the lower bottom plate and the upper top plate, and a driving assembly connected to the mounting plate and used to drive the mounting plate to reciprocate between the lower bottom plate and the upper top plate; wherein, the holding unit is installed on the mounting plate.
6. The automatic return device of a tray according to claim 5, wherein: The driving assembly includes a rotating chain vertically installed between the lower bottom plate and the upper top plate, sprockets installed at both ends of the rotating chain, a second motor connected to the sprockets and used to drive the sprockets to rotate so that the chain rotates when the sprockets rotate, and a connecting block connected to the chain and the mounting plate so that the mounting plate relatively moves up and down when the chain rotates.
7. The automatic return device for a tray according to claim 6, wherein: The driving assembly further includes a guide shaft installed between the lower bottom plate and the upper top plate, and a guide block slidably installed on the guide shaft and connected to the mounting plate.
8. The automatic return device for trays according to claim 7, characterized in that: Limit blocks are provided at both the upper end and the lower end of the guide shaft.
9. The automatic return device of a tray according to claim 2, wherein: The conveying assembly includes a conveyor belt installed between the two box bodies and used to realize the object conveying between the feed inlets and the discharge outlets of the two box bodies.