Insulator thread cleaning and detecting equipment

Abstract

The utility model relates to insulator thread cleaning and detecting equipment which comprises a feeding mechanism, a cleaning mechanism, a detecting mechanism and a machine frame, the feeding mechanism is installed on the machine frame, the detecting mechanism comprises a screw rod detecting device and a threaded hole detecting device, and the screw rod detecting device and the threaded hole detecting device are symmetrically arranged on the two sides of the feeding mechanism. The number of the cleaning mechanisms is two, the two cleaning mechanisms are symmetrically arranged on the two sides of the feeding mechanism, each cleaning mechanism comprises a first driving assembly and a fixing part, a cleaning brush is fixedly arranged at the end, close to the feeding mechanism, of each fixing part, and the other end of each fixing part is fixedly connected with the corresponding first driving assembly. By the adoption of the structure, the feeding, cleaning and detecting functions are integrated, the automatic operation process is achieved, manual intervention and waiting time are reduced, the insulator thread cleaning and detecting efficiency is remarkably improved, the insulators can be continuously processed through the assembly line type operation mode, and therefore the production speed is increased.

Description

Technical Field

[0001] The utility model relates to the technical field of insulator manufacturing equipment, in particular to an insulator thread cleaning and detecting device. Background Art

[0002] In a battery system, strict electrical isolation is required between the high-voltage part and the low-voltage part. As a special insulating control, an insulator can effectively isolate the high-voltage part and the low-voltage part, prevent high-voltage current from damaging the low-voltage circuit, and thus ensure the electrical safety of the entire battery system. The insulator can increase the insulation resistance between the high-voltage part and the battery housing, preventing leakage and short-circuit phenomena caused by factors such as high-voltage breakdown, aging, and harsh use environments. This is of great significance for protecting the battery system, extending the battery life, and preventing safety accidents such as fires.

[0003] Insulators are mostly set as cylinders, with a screw rod embedded at one end and a threaded hole embedded at the other end. Cleaning and detecting the threads during the production process of insulators is an important link to ensure the quality and performance of insulators. Through strict cleaning and detecting processes, the influence of thread defects on the performance of insulators can be effectively avoided, and the reliability and service life of products can be improved. Nowadays, manual methods are mostly used to clean and detect insulators. However, various defects may exist in the threaded parts of insulators. Manual operation requires comprehensive and meticulous cleaning and inspection of each thread, which greatly increases the workload and time cost. At the same time, long-term and high-intensity manual operations are prone to causing worker fatigue, thereby affecting work efficiency and the quality of cleaning and detection. Summary of the Invention

[0004] Aiming at the defects existing in the prior art, the technical problem to be solved by the utility model is to provide an insulator thread cleaning and detecting device, which uses an automated method to clean and detect the threads of insulators, thereby improving the efficiency of insulator thread cleaning and detection.

[0005] To solve the above technical problem, the utility model proposes an insulator thread cleaning and detecting device, adopting the following technical scheme:

[0006] An insulator thread cleaning and detecting device includes a feeding mechanism, a cleaning mechanism, a detecting mechanism, and a frame. The feeding mechanism is installed on the frame. The detecting mechanism includes a screw rod detecting device and a threaded hole detecting device. The screw rod detecting device and the threaded hole detecting device are symmetrically arranged on both sides of the feeding mechanism. There are two cleaning mechanisms, and the two cleaning mechanisms are symmetrically arranged on both sides of the feeding mechanism. The cleaning mechanism includes a first driving component and a fixing member. A cleaning brush is fixedly arranged at one end of the fixing member close to the feeding mechanism, and the other end of the fixing member is fixedly connected to the first driving component.

[0007] With this structure, by integrating functions of feeding, cleaning, and detection, an automated operation process is achieved, reducing manual intervention and waiting time, and significantly improving the efficiency of insulator thread cleaning and detection. This assembly-line operation mode can continuously process insulators, thus accelerating the production speed. The cleaning mechanism is arranged symmetrically in a double configuration and works with the first driving component to drive the cleaning brush, ensuring comprehensive and uniform cleaning of the thread surfaces at both ends of the insulator. This design can effectively remove impurities on the threads, facilitating subsequent detection by the detection mechanism. In the detection mechanism, the screw detection device and the thread hole detection device are symmetrically arranged, enabling precise detection of the screw and thread hole of the insulator simultaneously. This layout improves the comprehensiveness of detection and reduces the risks of missed detection and false detection.

[0008] Furthermore, the first driving component includes a lifting device, a horizontal driving device, and a rotational driving device. The lifting device is arranged on the frame, the horizontal driving device is fixedly installed on the top of the lifting device, and the rotational driving device is slidably connected to the horizontal driving device. The horizontal driving device can drive the rotational driving device to move horizontally. The lifting device, the horizontal driving device, and the rotational driving device can be set as common structures such as a lifting cylinder, a horizontal push cylinder, and a rotational motor. The design of the first driving component, by integrating the lifting device, the horizontal driving device, and the rotational driving device, enables the cleaning brush to be precisely adjusted and positioned in three dimensions: vertical, horizontal, and rotational, so as to adjust the working position of the cleaning brush according to the position of the thread to achieve a better cleaning effect.

[0009] Preferably, the screw detection device includes a second driving component and a screw detection part. A thread sleeve is arranged at one end of the screw detection part close to the feeding mechanism, and the other end of the screw detection part is fixedly connected to the second driving component. The structure of the second driving component is the same as that of the first driving component.

[0010] Preferably, the thread hole detection device includes a third driving component and a thread detection part. A screw is arranged at one end of the thread detection part close to the feeding mechanism, and the other end of the thread detection part is fixedly connected to the third driving component. The structure of the third driving component is the same as that of the first driving component.

[0011] The above-mentioned screw detection part and thread detection part respectively detect the screw and thread hole of the insulator. Through the cooperation of the driving component and the detection part, the thread sleeve on the screw detection device and the screw on the thread hole detection device can correspond to the screw and thread hole of the insulator. Subsequently, the thread sleeve and the screw rotate to cooperate with the threads of the insulator, thereby testing the integrity and smoothness of the threads on the insulator. At the same time, the second driving component and the third driving component have the same structure as the first driving component, meaning that the power transmission and control mechanism in the entire detection process is consistent, which helps to maintain the efficiency and stability of the detection process.

[0012] Preferably, a positioning and clamping assembly is further included. There are two positioning and clamping assemblies, which are arranged above the feeding mechanism and are respectively close to the cleaning mechanism and the detection mechanism. The positioning and clamping assembly can firmly fix the insulator, avoiding the displacement of the insulator during the cleaning and detection processes, which may affect the cleaning and detection effects or even damage the thread.

[0013] Preferably, the positioning and clamping assembly includes a clamping device, a pressing device and a bracket. The bracket is arranged above the feeding mechanism. The pressing device includes a lifting cylinder and a pressing head. The lifting cylinder is fixed on the bracket, and the pressing head is fixedly connected to the piston rod of the lifting cylinder. The clamping device includes a jaw cylinder and a chuck. The jaw cylinder is horizontally installed on the bracket, and chucks are installed at both ends of the jaw cylinder. The two chucks can move horizontally under the drive of the jaw cylinder. By combining the pressing device and the clamping device, this assembly can achieve precise positioning and stable clamping of the insulator. The lifting cylinder ensures that the pressing head can accurately apply pressure to fix the position of the insulator, while the jaw cylinder drives the chucks to move horizontally to achieve simultaneous clamping on both sides, greatly enhancing the stability and accuracy of clamping, which helps to improve the precision of the cleaning mechanism and the detection mechanism in processing the insulator.

[0014] Preferably, the feeding mechanism includes a conveying device and a plurality of material loading parts. The material loading parts are fixedly installed on the conveying device, and a groove is arranged above the material loading parts. The conveying device can be set in common forms such as a conveyor belt. Through the automated conveying device, materials can be continuously and stably conveyed from one process to the next process, improving the overall efficiency of the production line. The design of the material loading parts ensures the stability of the materials during the transmission process, avoiding production interruptions or product quality problems caused by shaking or falling off.

[0015] Preferably, a blanking mechanism is further included. The blanking mechanism includes a push plate and a pushing device. The push plate is fixedly connected to the side of the pushing device close to the feeding mechanism, and a blanking groove is arranged on the side of the feeding mechanism far from the blanking mechanism. The pushing device can be set in structures such as a push cylinder. The combined use of the push plate and the pushing device can accurately control the blanking time and position of the material, which helps to ensure that the insulator leaves the feeding mechanism at the appropriate time, in the correct posture and position, and enters the collection area through the blanking groove, reducing production interruptions or quality problems caused by inaccurate blanking.

[0016] Preferably, a dust collection device is further included. The dust collection device is arranged above the feeding mechanism and between the cleaning mechanism and the detection mechanism. The dust collection device is a common dust collector. When the insulator passing through the cleaning mechanism passes through the dust collection device, the impurities adsorbed on the surface of the insulator will be collected by the dust collection device, thus meeting the requirements of the next thread detection process and enabling better detection of the quality of the insulator thread.

[0017] In summary, this insulator thread cleaning and detection device integrates the functions of feeding, cleaning, and detection. It uses an automated method to clean and detect the threads of insulators, improving the quality and efficiency of cleaning and detection and achieving better cleaning and detection effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The following further elaborates on the utility model in detail in conjunction with the drawings and specific embodiments.

[0019] Figure 1 is a schematic diagram of the overall assembly structure of the utility model;

[0020] Figure 2 is a schematic diagram of the structure of the cleaning mechanism of the utility model;

[0021] Figure 3 is a schematic diagram of the structure of the screw detection device of the utility model;

[0022] Figure 4 is a schematic diagram of the structure of the thread hole detection device of the utility model;

[0023] Figure 5 is a schematic diagram of the structure of the positioning and clamping assembly of the utility model;

[0024] Figure 6 is a schematic diagram of the structure of the feeding mechanism and the blanking mechanism of the utility model;

[0025] Among them, the feeding mechanism - 1, the conveying device - 11, the material - carrying part - 12, the groove - 121, the cleaning mechanism - 2, the first driving assembly - 21, the lifting device - 211, the horizontal driving device - 212, the rotary driving device - 213, the fixing part - 22, the cleaning brush - 221, the detection mechanism - 3, the screw detection device - 31, the second driving assembly - 311, the screw detection part - 312, the thread sleeve - 3121, the thread hole detection device - 32, the third driving assembly - 321, the thread detection part - 322, the screw - 3221, the frame - 4, the positioning and clamping assembly - 5, the clamping device - 51, the jaw - clamping cylinder - 511, the chuck - 512, the pressing device - 52, the lifting cylinder - 521, the pressing head - 522, the bracket - 53, the blanking mechanism - 6, the push plate - 61, the pushing device - 62, the blanking chute - 63, the dust - collecting device - 7. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] In order to make the purpose, technical solutions, and advantages of the utility model clearer, the following further elaborates on the utility model in detail in conjunction with the drawings and embodiments.

[0027] As shown in Figure 1 and Figure 2An insulator thread cleaning and detecting device shown in the figure includes a feeding mechanism 1, a cleaning mechanism 2, a detecting mechanism 3 and a frame 4. The feeding mechanism 1 is installed on the frame 4. The detecting mechanism 3 includes a screw detecting device 31 and a thread hole detecting device 32. The screw detecting device 31 and the thread hole detecting device 32 are symmetrically arranged on both sides of the feeding mechanism 1. There are two cleaning mechanisms 2, and the two cleaning mechanisms 2 are symmetrically arranged on both sides of the feeding mechanism 1. The cleaning mechanism 2 includes a first driving component 21 and a fixing piece 22. One end of the fixing piece 22 close to the feeding mechanism 1 is fixedly provided with a cleaning brush 221, and the other end of the fixing piece 22 is fixedly connected with the first driving component 21.

[0028] With this structure, by integrating the functions of feeding, cleaning and detecting, an automated operation process is realized, reducing manual intervention and waiting time, and significantly improving the efficiency of insulator thread cleaning and detecting. This pipeline-style operation mode can continuously process insulators, thus accelerating the production speed. The cleaning mechanism 2 is arranged in a double-symmetrical manner, and cooperates with the first driving component 21 to drive the cleaning brush 221 to work, ensuring comprehensive and uniform cleaning of the thread surfaces at both ends of the insulator. This design can effectively remove impurities on the threads, which is beneficial for the subsequent detecting mechanism to conduct detection. The screw detecting device 31 and the thread hole detecting device 32 in the detecting mechanism 3 are symmetrically arranged, enabling precise detection of the screw and thread hole of the insulator at the same time. This layout improves the comprehensiveness of detection and reduces the risks of missed detection and misdetection.

[0029] Furthermore, as Figure 2 shown, the first driving component 21 includes a lifting device 211, a horizontal driving device 212 and a rotating driving device 213. The lifting device 211 is arranged on the frame 4. The horizontal driving device 212 is fixedly installed on the top of the lifting device 211. The rotating driving device 213 is slidably connected with the horizontal driving device 212, and the horizontal driving device 212 can drive the rotating driving device 213 to move horizontally. The lifting device 211, the horizontal driving device 212 and the rotating driving device 213 can be set as common structures such as a lifting cylinder 521, a horizontal push cylinder and a rotating motor. The design of the first driving component 21 enables the cleaning brush 221 to be precisely adjusted and positioned in three dimensions: vertical, horizontal and rotational, so as to adjust the working position of the cleaning brush 221 according to the position of the thread to achieve a better cleaning effect.

[0030] Preferably, as Figure 3As shown in the figure, the screw detection device 31 includes a second driving component 311 and a screw detection part 312. A threaded sleeve 3121 is provided at one end of the screw detection part 312 close to the feeding mechanism 1, and the other end of the screw detection part 312 is fixedly connected to the second driving component 311. The structure of the second driving component 311 is the same as that of the first driving component 21.

[0031] Preferably, as Figure 4 shown in the figure, the threaded hole detection device 32 includes a third driving component 321 and a threaded detection part 322. A screw 3221 is provided at one end of the threaded detection part 322 close to the feeding mechanism 1, and the other end of the threaded detection part 322 is fixedly connected to the third driving component 321. The structure of the third driving component 321 is the same as that of the first driving component 21.

[0032] The above-mentioned screw detection part 312 and threaded detection part 322 respectively detect the screw and threaded hole of the insulator. Through the cooperation of the driving component and the detection part, the threaded sleeve 3121 on the screw detection device 31 and the screw 3221 on the threaded hole detection device 32 can correspond to the screw and threaded hole of the insulator. Subsequently, the threaded sleeve 3121 and the screw 3221 rotate to cooperate with the threads of the insulator, so as to test the integrity and smoothness of the threads on the insulator. At the same time, the second driving component 311 and the third driving component 321 have the same structure as the first driving component 21, which means that the power transmission and control mechanism in the whole detection process are consistent, helping to maintain the efficiency and stability of the detection process.

[0033] Preferably, as Figure 5 shown in the figure, it further includes a positioning and clamping component 5. There are two positioning and clamping components 5, which are arranged above the feeding mechanism 1 and are respectively close to the cleaning mechanism 2 and the detection mechanism 3. The positioning and clamping component 5 can firmly fix the insulator, avoiding the displacement of the insulator during the cleaning and detection process, which may affect the cleaning and detection effects or even damage the threads.

[0034] Preferably, as Figure 5As shown in the figure, the positioning and clamping assembly 5 includes a clamping device 51, a pressing device 52, and a bracket 53. The bracket 53 is arranged above the feeding mechanism 1. The pressing device 52 includes a lifting cylinder 521 and a pressing head 522. The lifting cylinder 521 is fixed on the bracket 53, and the pressing head 522 is fixedly connected to the piston rod of the lifting cylinder 521. The clamping device 51 includes a jaw cylinder 511 and clamping heads 512. The jaw cylinder 511 is horizontally installed on the bracket 53, and clamping heads 512 are installed at both ends of the jaw cylinder 511. The two clamping heads 512 can move horizontally under the drive of the jaw cylinder 511. By combining the pressing device 52 and the clamping device 51, this assembly can achieve precise positioning and stable clamping of the insulator. The lifting cylinder 521 ensures that the pressing head 522 can accurately apply pressure to fix the position of the insulator, while the jaw cylinder 511 drives the clamping heads 512 to move horizontally to achieve simultaneous clamping on both sides, greatly enhancing the stability and accuracy of clamping, and helping to improve the precision of the cleaning mechanism 2 and the detection mechanism 3 in processing the insulator.

[0035] Preferably, as Figure 6 shown, the feeding mechanism 1 includes a conveying device 11 and a plurality of material loading parts 12. The material loading parts 12 are fixedly installed on the conveying device 11, and a groove 121 is arranged above the material loading parts 12. The conveying device 11 can be set in common forms such as a conveyor belt. Through the automated conveying device 11, materials can be continuously and stably conveyed from one process to the next process, improving the overall efficiency of the production line. The design of the material loading parts 12 ensures the stability of the materials during transmission, avoiding production interruptions or product quality problems caused by shaking or falling off.

[0036] Preferably, as Figure 6 shown, it further includes a blanking mechanism 6. The blanking mechanism 6 includes a push plate 61 and a pushing device 62. The push plate 61 is fixedly connected to the side of the pushing device 62 close to the feeding mechanism 1, and a blanking chute 63 is arranged on the side of the feeding mechanism 1 away from the blanking mechanism 6. The pushing device 62 can be set in structures such as a push cylinder. The combined use of the push plate 61 and the pushing device 62 can accurately control the blanking time and position of the materials, which helps to ensure that the insulator leaves the feeding mechanism 1 at the appropriate time, in the correct posture and position, and enters the collection area through the blanking chute 63, reducing production interruptions or quality problems caused by inaccurate blanking.

[0037] Preferably, as Figure 1 shown, it further includes a dust collection device 7. The dust collection device 7 is arranged above the feeding mechanism 1 and between the cleaning mechanism 2 and the detection mechanism 3. The dust collection device 7 is a common dust collector. When the insulator passes through the dust collection device 7 after passing through the cleaning mechanism 2, the impurities adsorbed on the surface of the insulator will be collected by the dust collection device 7, thus meeting the requirements of the next thread detection process and enabling better detection of the quality of the insulator threads.

[0038] In summary, this insulator thread cleaning and detection device integrates the functions of feeding, cleaning, and detection. It uses an automated method to clean and detect the threads of the insulator, improving the quality and efficiency of cleaning and detection and achieving better cleaning and detection effects.

[0039] In conclusion, the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An insulator thread cleaning and detecting device, characterized in that: It includes a feeding mechanism (1), a cleaning mechanism (2), a detection mechanism (3) and a frame (4). The feeding mechanism (1) is installed on the frame (4). The detection mechanism (3) includes a screw detection device (31) and a threaded hole detection device (32). The screw detection device (31) and the threaded hole detection device (32) are symmetrically arranged on both sides of the feeding mechanism (1). There are two cleaning mechanisms (2), and the two cleaning mechanisms (2) are symmetrically arranged on both sides of the feeding mechanism (1). The cleaning mechanism (2) includes a first driving component (21) and a fixing component (22). One end of the fixing component (22) close to the feeding mechanism (1) is fixedly provided with a cleaning brush (221), and the other end of the fixing component (22) is fixedly connected to the first driving component (21).

2. The insulator thread cleaning and detection device according to claim 1, wherein: The first driving component (21) includes a lifting device (211), a horizontal driving device (212) and a rotating driving device (213). The lifting device (211) is arranged on the frame (4). The horizontal driving device (212) is fixedly installed on the top of the lifting device (211). The rotating driving device (213) is slidably connected to the horizontal driving device (212), and the horizontal driving device (212) can drive the rotating driving device (213) to move horizontally.

3. The insulator thread cleaning and detection device according to claim 2, wherein: The screw detection device (31) includes a second driving component (311) and a screw detection part (312). One end of the screw detection part (312) close to the feeding mechanism (1) is provided with a threaded sleeve (3121), and the other end of the screw detection part (312) is fixedly connected to the second driving component (311). The structure of the second driving component (311) is the same as that of the first driving component (21).

4. The insulator thread cleaning and detection device according to claim 2, wherein: The threaded hole detection device (32) includes a third driving component (321) and a thread detection part (322). One end of the thread detection part (322) close to the feeding mechanism (1) is provided with a screw (3221), and the other end of the thread detection part (322) is fixedly connected to the third driving component (321). The structure of the third driving component (321) is the same as that of the first driving component (21).

5. The insulator thread cleaning and detection device according to claim 1, characterized in that: It further includes a positioning and clamping component (5). There are two positioning and clamping components (5). The two positioning and clamping components (5) are arranged above the feeding mechanism (1) and are respectively close to the cleaning mechanism (2) and the detection mechanism (3).

6. The insulator thread cleaning and detecting device according to claim 5, characterized in that: The positioning and clamping assembly (5) includes a clamping device (51), a pressing device (52) and a bracket (53). The bracket (53) is arranged above the feeding mechanism (1). The pressing device (52) includes a lifting cylinder (521) and a pressing head (522). The lifting cylinder (521) is fixed on the bracket (53), and the pressing head (522) is fixedly connected to the piston rod of the lifting cylinder (521). The clamping device (51) includes a jaw clamping cylinder (511) and clamping heads (512). The jaw clamping cylinder (511) is horizontally installed on the bracket (53), and clamping heads (512) are installed at both ends of the jaw clamping cylinder (511). The two clamping heads (512) can move horizontally under the drive of the jaw clamping cylinder (511).

7. The insulator thread cleaning and detection device according to claim 1, characterized in that: The feeding mechanism (1) includes a conveying device (11) and a plurality of material loading parts (12). The material loading parts (12) are fixedly installed on the conveying device (11), and a groove (121) is arranged above the material loading parts (12).

8. The insulator thread cleaning and detection device according to claim 7, wherein: It further includes a blanking mechanism (6). The blanking mechanism (6) includes a push plate (61) and a pushing device (62). The push plate (61) is fixedly connected to the side of the pushing device (62) close to the feeding mechanism (1). A blanking chute (63) is arranged on the side of the feeding mechanism (1) away from the blanking mechanism (6).

9. The insulator thread cleaning and detecting device according to claim 1, wherein: It further includes a dust collection device (7). The dust collection device (7) is arranged above the feeding mechanism (1), and the dust collection device (7) is arranged between the cleaning mechanism (2) and the detection mechanism (3).

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