Material storage assembly and material supply device
The storage component with an airflow system addresses temperature inconsistencies in XLPE materials by uniformly heating both the exterior and interior, ensuring stable extrusion and consistent cable insulation thickness.
Patent Information
- Application Number
- CN202422210939.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-09
AI Technical Summary
When the temperature difference of crosslinked polyethylene raw materials changes greatly, the extruder discharge volume is unstable, which affects the thickness of the cable insulation layer fluctuations greatly.
A storage assembly and feeding device are designed, by setting air ducts and conical units in the silo, and using a hot air supply assembly to uniformly heat the outside and inside of the crosslinked polyethylene raw material to reduce the temperature difference.
The temperature uniformity of the crosslinked polyethylene raw material is achieved, and the stability of the extruder discharge volume is ensured, thereby reducing the fluctuation of the thickness of the cable insulation layer.
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Figure CN223102195U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a feeding device, in particular to a storage component and a feeding device. Background Art
[0002] Crosslinked polyethylene (XLPE) is a raw material used for preparing the insulating layer of cables, and has advantages such as good heat resistance and good corrosion resistance.
[0003] In the case where the temperature difference in four seasons is relatively large, such as in the coldest months of winter, the relevant crosslinked polyethylene raw materials are prone to have a temperature difference. Since the relevant crosslinked polyethylene raw materials will absorb a large amount of heat when entering the extruder to ensure the plasticization of the raw materials, and due to the easy existence of temperature differences in the relevant crosslinked polyethylene raw materials, it is easy to change the plasticization position of the raw materials in the extruder, resulting in unstable discharge amount during extrusion, and ultimately leading to large fluctuations in the thickness of the insulating layer of the cable. Summary of the Utility Model
[0004] Purpose of the utility model: The purpose of the utility model is to provide a storage component and a feeding device, which are convenient for reducing the temperature difference of relevant crosslinked polyethylene raw materials.
[0005] Technical solution: A storage component includes:
[0006] A storage bin;
[0007] A feed inlet and a plurality of return air inlets, both of which are connected to one end of the storage bin;
[0008] A discharge outlet and a plurality of air inlets, both of which are connected to the other end of the storage bin;
[0009] A mesh plate that is connected to the storage bin at intervals;
[0010] An air duct formed between the storage bin and the mesh plate, and the air duct is communicated with the plurality of air inlets;
[0011] A cone unit connected to the storage bin, the cone unit is provided with an inner cavity and a plurality of ventilation openings that are communicated with each other, and the inner cavity is communicated with the air duct.
[0012] Optionally, the cone unit includes a cone top, an intermediate column, and a cone bottom that are sequentially connected along the gravity direction, the cone bottom is connected to the storage bin, the inner cavity is arranged in the cone top, the intermediate column, and the cone bottom, and the cone top, the intermediate column, and the cone bottom are all provided with the plurality of ventilation openings.
[0013] Optionally, along the gravity direction, the cross-sectional area of the cone bottom gradually increases.
[0014] Optionally, the plurality of return air inlets are circumferentially and uniformly distributed along one end of the storage bin, and the plurality of air inlets are circumferentially and uniformly distributed along the other end of the storage bin.
[0015] Optionally, the plurality of air return openings and the plurality of air inlet openings are arranged correspondingly.
[0016] A feeding device includes a storage component, and further includes:
[0017] A hot air supply component, which is connected to the plurality of air inlet openings and the plurality of air return openings;
[0018] An extruder connected to the discharge port of the silo.
[0019] Optionally, the hot air supply component includes a return air duct, a fan, a plurality of heating resistors, a filtering unit, and an air inlet duct that are connected in sequence. The return air duct is connected to the plurality of air return openings, and the air inlet duct is connected to the plurality of air inlet openings.
[0020] Optionally, the filtering unit includes:
[0021] A filter chamber connected between the plurality of heating resistors and the air inlet duct;
[0022] A plurality of filter meshes connected in the filter chamber.
[0023] Optionally, along the direction from the plurality of heating resistors to the air inlet duct, the mesh number of the plurality of filter meshes gradually increases.
[0024] Optionally, it further includes a first valve, a metering component, and a second valve that are sequentially arranged between the discharge port of the silo and the extruder.
[0025] Advantageous effects: During operation, the hot air generated by the relevant hot air supply component enters the air duct through the plurality of air inlet openings. A part of the hot air flows through the entire air duct, flows through the top of the relevant cross-linked polyethylene raw material, and finally discharges from the air return opening, which is convenient for heating the outside of the relevant cross-linked polyethylene raw material. Another part of the hot air sequentially flows through the inner cavity, the plurality of ventilation openings, then flows through the inside of the relevant cross-linked polyethylene raw material, and finally discharges from the air return opening, which is convenient for heating the inside of the relevant cross-linked polyethylene raw material. In summary, the storage component of the present application is convenient for heating both the outside and the inside of the relevant cross-linked polyethylene raw material, thereby facilitating the reduction of the temperature difference of the relevant cross-linked polyethylene raw material, and further making it not easy to change the plasticization position of the raw material in the extruder, ensuring a stable discharge amount during extrusion, and ultimately ensuring that the thickness fluctuation of the insulating layer of the cable is small. Description of the Drawings
[0026] Figure 1 It is a schematic structural diagram of a feeding device according to Embodiment 1 of the present utility model;
[0027] In the figure: 1. Silo; 11. Feed inlet; 12. Discharge outlet; 13. Air inlet; 14. Air return outlet; 15. Air duct; 2. Mesh plate; 3. Cone unit; 31. Cone top; 32. Intermediate column; 33. Cone bottom; 34. Inner cavity; 35. Ventilation opening; 4. Hot air supply assembly; 41. Return air duct; 42. Fan; 43. Heating resistor; 44. Filter unit; 441. Filter bin; 442. Filter screen; 45. Air inlet duct; 5. Extruder; 61. First valve; 62. Second valve; 63. Metering assembly. Detailed implementation mode
[0028] To make the technical solution of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0029] Embodiment 1
[0030] As Figure 1 , this embodiment provides a storage component, including: a silo 1; a feed inlet 11 and a plurality of air return outlets 14 both connected to one end of the silo 1; a discharge outlet 12 and a plurality of air inlets 13 both connected to the other end of the silo 1; a mesh plate 2 connected to the silo 1 at intervals; an air duct 15 formed between the silo 1 and the mesh plate 2, and the air duct 15 is communicated with a plurality of air inlets 13; a cone unit 3 connected to the silo 1, and the cone unit 3 is provided with an inner cavity 34 and a plurality of ventilation openings 35 that are communicated with each other, and the inner cavity 34 is communicated with the air duct 15.
[0031] Specifically, during operation, the hot air generated by the relevant hot air supply assembly 4 enters the air duct 15 through a plurality of air inlets 13. A part of the hot air flows through the entire air duct 15, flows through the top of the relevant cross-linked polyethylene raw material and finally discharges from the air return outlet 14, which is convenient for heating the outside of the relevant cross-linked polyethylene raw material. Another part of the hot air sequentially flows through the inner cavity 34 and a plurality of ventilation openings 35, then flows through the inside of the relevant cross-linked polyethylene raw material and finally discharges from the air return outlet 14, which is convenient for heating the inside of the relevant cross-linked polyethylene raw material; In summary, the storage component of the present application is convenient for heating both the outside and the inside of the relevant cross-linked polyethylene raw material, thereby facilitating the reduction of the temperature difference of the relevant cross-linked polyethylene raw material, and further not easily changing the plasticization position of the raw material in the extruder 5, ensuring a stable discharge amount during extrusion, and finally ensuring that the thickness fluctuation of the insulating layer of the cable is small.
[0032] Among them, the silo 1 is used to accommodate the relevant cross-linked polyethylene raw materials. The material of the silo 1 is preferably stainless steel; the feed inlet 11 facilitates feeding; several air return openings 14 all facilitate air return; the discharge outlet 12 is used to connect to the relevant extruder 5 to facilitate discharging; several air inlet openings 13 all facilitate air inlet; the mesh plate 2 can both block the relevant cross-linked polyethylene raw materials and facilitate the flow of hot air. The material of the mesh plate 2 is preferably stainless steel; the air duct 15 is used for the flow of hot air; the cone unit 3 is used to carry the inner cavity 34 and several ventilation openings 35, thereby facilitating ventilation, and the cone unit 3 is also used to disperse the relevant cross-linked polyethylene raw materials.
[0033] Further, the cone unit 3 includes a cone top 31, an intermediate column 32, and a cone bottom 33 that are sequentially connected along the gravity direction. The cone bottom 33 is connected to the silo 1. The inner cavity 34 is arranged inside the cone top 31, the intermediate column 32, and the cone bottom 33. The cone top 31, the intermediate column 32, and the cone bottom 33 are all provided with several ventilation openings 35. Specifically, the cone top 31 is used to disperse the relevant cross-linked polyethylene raw materials; the intermediate column 32 is used to connect the cone top 31 and the cone bottom 33; the cone bottom 33 is used to connect to the silo 1, so that the cone unit 3 is connected inside the silo 1.
[0034] Further, along the gravity direction, the cross-sectional area of the cone bottom 33 gradually increases. Specifically, the gradually increasing cross-sectional area facilitates good connection stability of the cone bottom 33, and thus facilitates good connection stability of the cone unit 3.
[0035] Further, several air return openings 14 are circumferentially evenly distributed along one end of the silo 1, and several air inlet openings 13 are circumferentially evenly distributed along the other end of the silo 1. Specifically, the circumferential even distribution of several air inlet openings 13 facilitates increasing the air inlet uniformity, and thus facilitates increasing the external heating uniformity of the hot air on the relevant cross-linked polyethylene raw materials; the circumferential even distribution of several air return openings 14 facilitates increasing the air return uniformity.
[0036] Further, several air return openings 14 and several air inlet openings 13 are arranged in correspondence. Specifically, the corresponding arrangement facilitates the hot air to flow in from several air inlet openings 13 and flow out correspondingly from several air return openings 14, so as to facilitate good smoothness of the hot air flow.
[0037] This embodiment also provides a feeding device, which includes a storage component of this embodiment, and further includes: a hot air supply component 4, and the hot air supply component 4 is connected to several air inlet openings 13 and several air return openings 14; an extruder 5 connected to the discharge outlet 12 of the silo 1. Specifically, the hot air supply component 4 is used to supply hot air and make the hot air flow into the silo 1 through several air inlet openings 13. The specific temperature of the hot air is not limited and can be 50°C, 60°C, etc., preferably 50°C; the extruder 5 is used to output the relevant cross-linked polyethylene raw materials.
[0038] Further, the hot air supply component 4 includes a return air duct 41, a fan 42, a plurality of heating resistors 43, a filtering unit 44, and an air inlet duct 45 that are connected in sequence. The return air duct 41 is connected to a plurality of return air outlets 14, and the air inlet duct 45 is connected to a plurality of air inlets 13. Specifically, during operation, hot air circulates between the return air duct 41, the fan 42, the plurality of heating resistors 43, the filtering unit 44, and the air inlet duct 45; the fan 42 is used to provide power for the circulation of hot air; the plurality of heating resistors 43 are used to increase the temperature of the hot air; the filtering unit 44 is used to filter the hot air to prevent impurities in the hot air from interfering with the relevant cross-linked polyethylene raw materials.
[0039] Further, the filtering unit 44 includes: a filtering chamber 441 connected between the plurality of heating resistors 43 and the air inlet duct 45; a plurality of filter meshes 442 connected within the filtering chamber 441. Specifically, the filtering chamber 441 is used to carry the plurality of filter meshes 442, and the plurality of filter meshes 442 are used to perform multiple filtering on the hot air to ensure good filtering performance.
[0040] Further, along the direction from the plurality of heating resistors 43 to the air inlet duct 45, the mesh number of the plurality of filter meshes 442 gradually increases. Specifically, the mesh number of the plurality of filter meshes 442 gradually increases, which is convenient for gradually increasing the filtering accuracy of the plurality of filter meshes 442, so as to prevent the filter meshes 442 from being blocked and ensure the filtering accuracy of the hot air.
[0041] Further, it further includes a first valve 61, a metering component 63, and a second valve 62 that are sequentially arranged between the discharge port 12 of the material bin 1 and the extruder 5. Specifically, the first valve 61 is used to control the opening and closing between the discharge port 12 of the material bin 1 and the metering component 63, and the second valve 62 is used to control the opening and closing between the metering component 63 and the extruder 5. The first valve 61 and the second valve 62 can be ball valves, butterfly valves, etc.; the metering component 63 is used to measure the relevant cross-linked polyethylene raw materials, and the metering component 63 can be a capacitive level gauge, an ultrasonic level gauge, etc.
[0042] The above embodiments only represent several implementation manners of the present utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model should be subject to the appended claims.
Claims
1. A material storage component, characterized in that, Comprising: A silo; A feed inlet and a plurality of return air inlets both connected to one end of the silo; A discharge outlet and a plurality of air inlets both connected to the other end of the silo; A mesh plate connected to the silo at intervals; An air duct formed between the silo and the mesh plate, the air duct being in communication with the plurality of air inlets; A cone unit connected to the silo, the cone unit being provided with a cavity and a plurality of ventilation openings that communicate with each other, the cavity being in communication with the air duct.
2. The storage component according to claim 1, wherein, The cone unit includes a cone top, an intermediate column, and a cone bottom that are sequentially connected in the direction of gravity, the cone bottom being connected to the silo, the cavity being provided in the cone top, the intermediate column, and the cone bottom, and the cone top, the intermediate column, and the cone bottom being provided with the plurality of ventilation openings.
3. The storage component according to claim 2, wherein, In the direction of gravity, the cross-sectional area of the cone bottom gradually increases.
4. A material storage component according to any one of claims 1-3, characterized in that The plurality of return air inlets are circumferentially uniformly distributed along one end of the silo, and the plurality of air inlets are circumferentially uniformly distributed along the other end of the silo.
5. A storage component according to claim 4, characterized in that The plurality of return air inlets and the plurality of air inlets are arranged correspondingly.
6. A feeding device, characterized in that, Comprising a storage component according to any one of claims 1-5, further comprising: A hot air supply component, the hot air supply component being connected to the plurality of air inlets and the plurality of return air inlets; An extruder connected to the discharge outlet of the silo.
7. The feeding device according to claim 6, wherein The hot air supply component includes a return air duct, a fan, a plurality of heating resistors, a filter unit, and an air inlet duct that are sequentially connected, the return air duct being connected to the plurality of return air inlets, and the air inlet duct being connected to the plurality of air inlets.
8. A feeding device according to claim 7, characterized in that The filter unit includes: A filter chamber connected between the plurality of heating resistors and the air inlet duct; A plurality of filter meshes connected to the filter chamber.
9. The feeding device according to claim 8, wherein, In the direction from the plurality of heating resistors to the air inlet duct, the mesh number of the plurality of filter meshes gradually increases.
10. A feeding device according to claim 6, characterized in that, Further comprising a first valve, a metering component, and a second valve that are sequentially arranged between the discharge outlet of the silo and the extruder.