Cast film conveying deviation rectifying device

The flowable film transport correction device corrects deviations in real-time using detection and adjustment mechanisms, ensuring precise film transport and preventing disruptions in subsequent operations.

CN223102271UActive Publication Date: 2025-07-15WUXI JIALIAN ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202422410030.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-15
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The casting film is prone to deviation during the transportation process, which affects subsequent processing operations.

Method used

A cast film conveying and deviation correction device is adopted, including a mounting substrate, a conveying roller, a deviation correction roller assembly, a detection wheel and a driving assembly. By detecting the film offset signal, the deviation correction roller is driven to correct it to ensure that the film is transported according to the designated path.

Benefits of technology

The accurate conveying of the cast film is achieved, the impact of offset on subsequent processing is avoided, and the continuity and quality of production is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cast film conveying deviation rectifying device which comprises a mounting base plate, and a conveying roller and a deviation rectifying roller assembly which are used for conveying a cast film in a matched mode are arranged on the mounting base plate. The deviation rectifying roller assembly comprises a deflection frame, a deviation rectifying roller installed on the deflection frame, detection wheels arranged at the two ends of the deviation rectifying roller respectively and used for detecting whether a cast film deviates or not, and sensors arranged corresponding to the detection wheels and used for detecting whether the detection wheels rotate or not. The deflection frame is connected with the driving assembly, and the driving assembly drives the deflection frame to rotate according to a detection signal of the detection wheel so as to achieve deviation correction. According to the utility model, the cast film can be conveyed according to a specified path, and the subsequent processing operation is prevented from being influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting film manufacturing, in particular to a casting film conveying and deviation rectifying device. Background Art

[0002] When the casting machine works, the mixed slurry flows from the material tank onto the carrier tape, and a blank film is formed through the relative movement of the carrier tape and the casting knife. The blank film together with the carrier tape enters the drying oven for drying, and the obtained casting film is guided by multiple guide rollers and conveyed to the slicing mechanism for slicing. Since the length of the casting film is relatively long, the film is prone to shift during the conveying process, affecting the subsequent processing operations. Therefore, a deviation rectifying device is urgently needed to ensure that the casting film is conveyed along the specified path. Summary of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide a casting film conveying and deviation rectifying device, aiming to solve the technical problem that the film is prone to shift during the conveying process in the prior art, affecting the subsequent processing operations.

[0004] The technical solution of the utility model is: a casting film conveying and deviation rectifying device, including a mounting substrate, on which a conveying roller and a deviation rectifying roller assembly for cooperating to convey the casting film are provided. The deviation rectifying roller assembly includes a deflection frame, a deviation rectifying roller mounted on the deflection frame, detection wheels respectively arranged at both ends of the deviation rectifying roller for detecting whether the casting film shifts, and sensors corresponding to each detection wheel for detecting whether the detection wheel rotates. A driving assembly is also provided on the mounting substrate, and the deflection frame is connected to the driving assembly. The driving assembly drives the deflection frame to rotate according to the detection signal of the detection wheel, thereby realizing deviation rectification.

[0005] Further, in the utility model, there are two conveying rollers, which are rotatably mounted on the mounting substrate at intervals, and the deviation rectifying roller assembly is arranged between the two conveying rollers.

[0006] Further, in the utility model, an avoidance opening is formed on the mounting substrate, and the avoidance opening is arranged on one side of the deflection frame.

[0007] Further, in the utility model, the deflection frame is in a U shape, the deviation rectifying roller is rotatably mounted at the bottom end of the deflection frame, the detection wheel is connected to the deflection frame through a support plate, the detection wheel is rotatably mounted at the bottom of the support plate, and the corresponding sensor is mounted at the top of the support plate.

[0008] Further, in the utility model, a connection block is provided at the top of the deflection frame, multiple connecting rods are provided on the connection block, one end of the connecting rod is connected to the connection block, and the other end is provided with a limit mounting block.

[0009] Further, in the utility model, the driving assembly includes a connecting plate connected to the mounting substrate and a vertical plate connected to the connecting plate. A high-precision rotating motor is mounted on the connecting plate, and the output shaft of the high-precision rotating motor passes through the vertical plate and is connected to the connecting block.

[0010] Further, in the utility model, a plurality of guide holes are formed in the vertical plate, and a plurality of the connecting rods respectively pass through the plurality of guide holes. The limiting mounting block is connected to one end of the connecting rod passing through the guide hole and is in sliding fit with the vertical plate.

[0011] Compared with the prior art, the utility model has the following advantages: The utility model can correct the deviation during the conveying process of the casting film. The deviation correction roller is arranged in the middle, which can correct the casting film from the upper conveying roller and send the corrected casting film to the lower conveying roller, realizing the accurate conveying of the casting film. When the casting film deviates, the detection wheel at the offset end will contact the casting film and be driven to rotate. After the sensor detects the signal, the high-precision rotating motor controls the deflection frame to tilt in the specified direction according to the detection signal to counteract the generated deviation, ensuring that the casting film can be conveyed along the specified path and avoiding affecting the subsequent processing operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic view of the use state of the utility model;

[0013] Figure 2 is a perspective view of the utility model;

[0014] Figure 3 is an exploded view of the utility model.

[0015] Wherein:

[0016] 1. Mounting substrate; 101. Avoidance opening;

[0017] 2. Conveying roller;

[0018] 3. Deviation correction roller assembly; 301. Deflection frame; 302. Deviation correction roller; 303. Detection wheel; 304. Sensor; 305. Support plate; 306. Connecting block; 307. Connecting rod; 308. Limiting mounting block;

[0019] 4. Driving assembly; 401. Connecting plate; 402. Vertical plate; 402a. Guide hole; 403. High-precision rotating motor;

[0020] a. Casting film. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following specifically describes the specific embodiments of the utility model with reference to the accompanying drawings.

[0022] Embodiment:

[0023] The specific implementation of a casting film conveying and rectifying device of the present utility model is shown in the accompanying drawings. Refer to Figure 1 , Figure 2 , Figure 3 , which mainly includes a mounting substrate 1. Two conveying rollers 2 are spacedly mounted on the mounting substrate 1. One end of each conveying roller 2 is rotatably connected to the mounting substrate 1, and the other end is a free end.

[0024] A rectifying roller assembly 3 is provided between the two conveying rollers 2. The rectifying roller assembly 3 includes a deflecting frame 301. The deflecting frame 301 is in a U shape. A rectifying roller 302 is mounted at the bottom end of the deflecting frame 301. Both ends of the rectifying roller 302 are rotatably connected to the deflecting frame 301. The casting film a passes around the upper-level conveying roller 2, passes through the deflecting frame 301, and is guided by the rectifying roller 302 to the lower-level conveying roller 2 for conveying.

[0025] Detection wheels 303 for detecting whether the casting film a is offset are respectively provided at both ends of the rectifying roller 302. The detection wheels 303 are connected to the deflecting frame 301 through support plates 305. The detection wheels 303 are rotatably mounted at the bottom of the support plates 305. A sensor 304 for detecting whether the detection wheels 303 rotate is mounted at the top of the support plates 305. When the casting film a is offset, the detection wheel 303 at the offset end will contact the casting film a and be driven to rotate, and the sensor 304 will immediately detect the offset signal.

[0026] A connecting block 306 is provided in the middle of the top of the deflecting frame 301. Multiple connecting rods 307 are provided on the connecting block 306. One end of each connecting rod 307 is connected to the connecting block 306, and the other end is provided with a limit mounting block 308.

[0027] A driving assembly 4 is provided on the mounting substrate 1. The driving assembly 4 includes a connecting plate 401. The connecting plate 401 is connected to the top of the mounting substrate 1. A vertical plate 402 is also connected to the connecting plate 401. A high-precision rotating motor 403 is mounted on the top of the connecting plate 401. The output shaft of the high-precision rotating motor 403 passes through the vertical plate 402 and is connected to the connecting block 306 at the top of the deflecting frame 301. The high-precision rotating motor 403 can drive the deflecting frame 301 to rotate.

[0028] Multiple guide holes 402a are formed in the vertical plate 402. Multiple connecting rods 307 on the connecting block 306 respectively pass through the multiple guide holes 402a. The limit mounting block 308 is connected to one end of the connecting rod 307 passing through the guide hole 402a and is in sliding fit with the vertical plate 402. When the deflecting frame 301 rotates, the connecting rod 307 can be driven to slide in the guide hole 402a. The limit mounting block 308 is used to realize the connection between the deflecting frame 301 and the vertical plate 402.

[0029] On one side of the deflection frame 301 on the mounting substrate 1, there is also an avoidance opening 101. The avoidance opening 101 extends downward from the top surface of the mounting substrate 1. The depth of the avoidance opening 101 is greater than the height of the deflection frame 301, and the width of the avoidance opening 101 is greater than the width of the deflection frame 301. The avoidance opening 101 is used to prevent collision between the deflection frame 301 and the mounting substrate 1 when the deflection frame 301 rotates.

[0030] The utility model can correct the deviation during the conveying process of the casting film a. The deviation correcting roller 302 is arranged in the middle, which can correct the casting film a from the upper conveying roller 2 and send the corrected casting film a to the lower conveying roller 2 to achieve the accurate conveying of the casting film a. When the casting film a deviates, the detection wheel 303 at the deviation end will contact the casting film a and be driven to rotate. After the corresponding sensor 304 detects the signal, the high-precision rotating motor 403 controls the deflection frame 301 to tilt in the specified direction to counteract the generated deviation, ensuring that the casting film a can be conveyed along the specified path. That is, when the casting film a deviates towards one end away from the deviation correcting roller 302 of the mounting substrate 1, the outer detection wheel 303 contacts the casting film a and is driven to rotate by the casting film a. The outer sensor 304 immediately detects the deviation signal of the casting film a, and the high-precision rotating motor 403 controls the deflection frame 301 to rotate, causing the end of the deflection frame 301 away from the mounting substrate 1 to rise and the end close to the mounting substrate 1 to fall, driving the deviation correcting roller 302 to tilt and correct the casting film a. Similarly, if the casting film a deviates towards one end close to the deviation correcting roller 302 of the mounting substrate 1, the end of the deflection frame 301 close to the mounting substrate 1 rises and the end away from the mounting substrate 1 falls.

[0031] Of course, the above embodiments are only used to illustrate the technical concept and features of the utility model, and their purpose is to enable those who are familiar with this technology to understand the content of the utility model and implement it accordingly, and cannot be used to limit the protection scope of the utility model. All modifications made according to the spirit and essence of the main technical solution of the utility model should be covered within the protection scope of the utility model.

Claims

1. A casting film conveying and rectifying device, characterized in that: The invention comprises a mounting substrate (1), on which a conveying roller (2) for cooperating with the conveying of a cast film (a) and a deflection correction roller assembly (3) are provided, wherein the deflection correction roller assembly (3) comprises a deflection frame (301), a deflection correction roller (302) mounted on the deflection frame (301), detection wheels (303) respectively arranged at both ends of the deflection correction roller (302) for detecting whether the cast film (a) is deflected, and a sensor (304) arranged corresponding to each detection wheel (303) for detecting whether the detection wheel (303) is rotating. The mounting substrate (1) is also provided with a driving assembly (4), the deflection frame (301) is connected to the driving assembly (4), and the driving assembly (4) drives the deflection frame (301) to rotate according to a detection signal of the detection wheel (303) to achieve deflection correction.

2. The deviation rectifying device for casting film conveying according to claim 1, wherein: The conveying roller (2) has two conveying rollers (2) which are installed on the mounting base plate (1) for rotation at an interval, and the deviation correction roller assembly (3) is arranged between the two conveying rollers (2).

3. The deviation rectifying device for casting film transportation according to claim 1, characterized in that: The installation base plate (1) is provided with an escape opening (101), and the escape opening (101) is arranged on one side of the deflection frame (301).

4. A casting film conveying and rectifying device according to claim 1, characterized in that: The deflection frame (301) is in a 冂 shape, the correction roller (302) is rotatably mounted on the bottom end of the deflection frame (301), the detection wheel (303) is connected to the deflection frame (301) via a support plate (305), the detection wheel (303) is rotatably mounted on the bottom of the support plate (305), and the corresponding sensor (304) is mounted on the top of the support plate (305).

5. The edge guiding device for casting film conveyance according to claim 4, wherein: A connecting block (306) is provided on the top of the deflection frame (301), and a plurality of connecting rods (307) are provided on the connecting block (306). One end of the connecting rod (307) is connected to the connecting block (306), and the other end is provided with a limiting mounting block (308).

6. The flow-casting film conveying and rectifying device according to claim 5, wherein: The driving assembly (4) comprises a connecting plate (401) connected to the mounting base plate (1) and a vertical plate (402) connected to the connecting plate (401); a high-precision rotating motor (403) is mounted on the connecting plate (401); an output shaft of the high-precision rotating motor (403) passes through the vertical plate (402) and is connected to the connecting block (306).

7. The deviation rectifying device for casting film conveying according to claim 6, characterized in that: The vertical plate (402) is provided with a plurality of guide holes (402a), and the plurality of connecting rods (307) pass through the plurality of guide holes (402a) in a one-to-one correspondence; the position-limiting mounting block (308) is connected to one end of the connecting rod (307) passing through the guide hole (402a) and is slidably fitted between the vertical plate (402).