Paddle type sludge dryer

The paddle-type sludge dryer addresses blockages and labor-intensive collection issues by using a step motor and hydraulic system to improve sludge distribution and facilitate easy container replacement, enhancing processing speed and reducing manual labor.

CN223102874UActive Publication Date: 2025-07-15SHANGHAI XINHUAN GUYA ENVIRONMENT GRP CO LTD
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Patent Information

Application Number
CN202422006392.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-07-15
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing blade sludge dryers are prone to block the feeding port when dealing with wet viscous sludge, and the manual collection tube is inconvenient to replace, resulting in low working efficiency and large labor.

Method used

The reciprocating mechanism driven by a stepper motor and a moving mechanism cooperated with a hydraulic rod are adopted to realize the reciprocating movement of the scraper in the dryer, prevent sludge from accumulation, and conveniently replace the collection cylinder through the servo motor and screw mechanism.

Benefits of technology

Effectively prevent the feeding port from being blocked, improve the working rate of the dryer, reduce the damage to the feeding port, reduce the labor of staff, and improve the stability and convenience of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge processing, and discloses a paddle type sludge drying machine which comprises a support frame and a working shell arranged at the top of the support frame, and further comprises a drying assembly arranged in an inner cavity of the working shell, a feeding port is formed in the top of the working shell, a discharging port is formed in the bottom of the working shell, and the drying assembly is arranged in the inner cavity of the working shell. One side of the working shell is in bolted connection with a stepping motor; under the cooperation of the stepping motor and the reciprocating mechanism, the scraper blade can reciprocate in the working shell, so that sludge needing to be dried can be distributed at the top of the drying assembly, the situation that a feeding port is blocked is reduced, the working speed of the drying machine is increased, and the drying efficiency is improved. And meanwhile, under the cooperation of a hydraulic rod, a connecting shell, a moving mechanism and a connecting plate, a worker can replace the collecting barrel conveniently, the situation that a discharging port collides with the collecting barrel to cause damage is effectively prevented, and the labor amount of the worker is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge processing, in particular to a paddle-type sludge dryer. Background Art

[0002] In recent years, a large number of urban sewage treatment plants have been built to maintain the urban water environment and prevent urban water pollution, which has gradually alleviated the problem of urban sewage pollution. However, how to deal with the sludge in urban sewage treatment is a problem that we are facing now. If it is not handled properly, it will cause serious secondary pollution. Therefore, it is necessary to dry the sludge.

[0003] However, when the existing paddle-type sludge dryer is put into use, the staff needs to add the sludge to be dried into the working shell through the feeding port, and then the sludge is crushed by the paddle rotating rod. However, since the sludge is relatively wet and sticky, the sludge is in a block shape. The paddle rotating rod cannot crush the sludge in the first time during processing, which easily leads to sludge blockage at the feeding port, slowing down the working speed of the dryer.

[0004] At the same time, most of the paddle-type sludge dryers collect the dried sludge manually. The staff needs to tilt the collection tube to the surface of the discharge port, and then straighten the collection tube for collection. It is easy for the collection tube to collide with the discharge port, causing damage to the discharge port. In addition, more dry sludge is collected at one time, and it is inconvenient for the staff to replace the collection tube, which increases the workload of the staff. Utility Model Content

[0005] The purpose of the utility model is to provide a paddle-type sludge dryer to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a paddle-type sludge dryer, comprising a support frame and a working shell arranged on the top of the support frame, and also comprising:

[0007] A drying component is arranged in the inner cavity of the working shell, the top of the working shell is provided with a feeding port, the bottom of the working shell is provided with a discharging port, one side of the working shell is bolted with a stepping motor, one side of the working shell is provided with a reciprocating mechanism, and the inner cavity of the working shell is slidably connected with a scraper;

[0008] A hydraulic rod is arranged on one side of the support frame, the output shaft of the hydraulic rod is bolted with a connecting shell, one side of the connecting shell is provided with a moving mechanism, the top of the connecting shell is slidably connected with a connecting plate, the top of the connecting plate is bolted with a limiting shell, and the inner cavity of the limiting shell is movably connected with a collecting cylinder.

[0009] Preferably, the reciprocating mechanism includes a rotating rod rotatably connected to one side of the working shell. One end of the rotating rod is drivingly connected to the output shaft of the stepping motor. The other side of the rotating rod is fixed with a reciprocating threaded rod, and the other end of the reciprocating threaded rod is rotatably connected to the inner cavity of the working shell. A sleeve is threadedly connected to the surface of the reciprocating threaded rod, and one side of the sleeve is bolted to one side of the scraper.

[0010] Preferably, the moving mechanism includes a servo motor bolted to one side of the connecting shell. The output shaft of the servo motor is fixed with a lead screw, and the other end of the lead screw is rotatably connected to the inner cavity of the connecting shell. A moving block is threadedly connected to the surface of the lead screw, and the top of the moving block is bolted to the bottom of the connecting plate.

[0011] Preferably, one end of the scraper is bolted with a guide block, and a guide rod is slidably connected to the inner cavity of the guide block.

[0012] Preferably, the number of the hydraulic rods is four and they are symmetrically designed with respect to the central axis of the connecting shell.

[0013] Preferably, the central axis of the rotating rod and the central axis of the reciprocating threaded rod are on the same straight line.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] Through the cooperation of the stepping motor and the reciprocating mechanism, the present utility model can make the scraper reciprocate inside the working shell, so that the sludge to be dried can be distributed on the top of the drying component, reducing the blockage at the feeding port, accelerating the working rate of the dryer. At the same time, with the cooperation of the hydraulic rods, the connecting shell, the moving mechanism and the connecting plate, it is convenient for the staff to replace the collection barrel, effectively preventing the collision between the discharge port and the collection barrel from causing damage, and reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0017] Figure 2 is a sectional structural schematic diagram of the working shell of the present utility model;

[0018] Figure 3 is a structural schematic diagram of the reciprocating mechanism of the present utility model;

[0019] Figure 4 is a structural schematic diagram of the moving mechanism of the present utility model.

[0020] In the figure: 1, support frame; 2, working shell; 3, feeding port; 4, discharging port; 5, stepping motor; 6, reciprocating mechanism; 61, rotating rod; 62, reciprocating threaded rod; 63, sleeve; 7, scraper; 8, guiding block; 9, guiding rod; 10, hydraulic rod; 11, connecting shell; 12, moving mechanism; 121, servo motor; 122, lead screw; 123, moving block; 13, connecting plate; 14, limiting shell; 15, collecting cylinder; 16, drying component. Detailed implementation manners

[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0022] Please refer to Figures 1-4As shown in the figure, the paddle-type sludge dryer includes a support frame 1. On one side of the top of the support frame 1, there is a working shell 2. With the cooperation of the support frame 1 and the working shell 2, sludge can be processed. Inside the working shell 2, there is a drying component 16. The drying component 16 can rotate and crush the sludge through two paddle blades. On the top of the working shell 2, there is a feeding port 3, which facilitates the staff to add sludge into the working shell 2. At the bottom of the working shell 2, there is a discharging port 4. Under the action of the discharging port 4, the dried sludge can be discharged, enabling the staff to collect it. On one side of the working shell 2, there is a bolted stepping motor 5. The stepping motor 5 can drive the drying component 16 to rotate inside the working shell 2. On one side of the working shell 2, there is a reciprocating mechanism 6. Inside the working shell 2, there is a sliding connection with a scraper 7. With the cooperation of the stepping motor 5 and the reciprocating mechanism 6, the scraper 7 can reciprocate inside the working shell 2, capable of moving the material entering from the feeding port 3, effectively reducing the blockage of the material added from the feeding port 3, accelerating the working rate of the dryer, thereby increasing the practicality of the dryer. One end of the scraper 7 is bolted with a guide block 8. Inside the guide block 8, there is a sliding connection with a guide rod 9. Both sides of the guide rod 9 are bolted to the inside of the working shell 2. Under the action of the reciprocating mechanism 6, the scraper 7 can drive the guide block 8 to move on the surface of the guide rod 9, effectively preventing the scraper 7 from shifting in position during operation, increasing the stability of the scraper 7, and thus increasing the stability of the dryer. On one side of the support frame 1, there is a hydraulic rod 10. The output shaft of the hydraulic rod 10 is bolted with a connection shell 11. Under the action of the hydraulic rod 10, the connection shell 11 can move up and down at the bottom of the support frame 1. The number of hydraulic rods 10 is four and they are symmetrically designed with the central axis of the connection shell 11, effectively preventing the connection shell 11 from shifting in position during operation, increasing the stability of the connection shell 11. On one side of the connection shell 11, there is a moving mechanism 12. On the top of the connection shell 11, there is a sliding connection with a connecting plate 13. Under the action of the moving mechanism 12, the connecting plate 13 can move on the top of the connection shell 11. On the top of the connecting plate 13, there is a bolted limit shell 14. Inside the limit shell 14, there is a movable connection with a collecting cylinder 15. The collecting cylinder 15 can collect the dried sludge, facilitating the staff to collect it, reducing the labor intensity of the staff, and under the action of the limit shell 14, effectively preventing the collecting cylinder 15 from tilting when moving with the connecting plate 13, increasing the stability of the collecting cylinder 15. At the same time, with the cooperation of the number of collecting cylinders 15, it is convenient for the staff to collect the dried sludge, reducing the labor intensity of the staff, thereby increasing the practicality of the dryer.

[0023] The reciprocating mechanism 6 includes a rotating rod 61. The surface of the rotating rod 61 is rotatably connected to one side of the working shell 2. One end of the rotating rod 61 is drivingly connected to the output shaft of the stepping motor 5 through two belt pulleys and a timing belt. The other side of the rotating rod 61 is fixed with a reciprocating threaded rod 62. The other end of the reciprocating threaded rod 62 is rotatably connected to the inner cavity of the working shell 2. A sleeve 63 is threadedly connected to the surface of the reciprocating threaded rod 62. One side of the sleeve 63 is bolted to one side of the scraper 7. The central axis of the rotating rod 61 and the central axis of the reciprocating threaded rod 62 are on the same straight line. Under the action of the stepping motor 5, the rotating rod 61 can drive the sleeve 63 to move through the reciprocating threaded rod 62, and the sleeve 63 drives the scraper 7 to reciprocate in the inner cavity of the working shell 2, effectively preventing the materials added at the feeding port 3 from accumulating, thereby increasing the working rate of this dryer.

[0024] The moving mechanism 12 includes a servo motor 121. One side of the servo motor 121 is bolted to one side of the connecting shell 11. The output shaft of the servo motor 121 is fixed with a lead screw 122. The other end of the lead screw 122 is rotatably connected to the inner cavity of the connecting shell 11. A moving block 123 is threadedly connected to the surface of the lead screw 122. The top of the moving block 123 is bolted to the bottom of the connecting plate 13. With the cooperation of the servo motor 121 and the lead screw 122, the moving block 123 can drive the collection barrel 15 to move through the connecting plate 13, and with the cooperation of the hydraulic rod 10, the collection barrel 15 without added materials can be moved to the bottom of the discharge port 4, and then the discharge port 4 can be moved into the interior of the collection barrel 15, facilitating the staff to collect the dried sludge and reducing the labor intensity of the staff.

[0025] Working principle: First, the staff adds the sludge to be dried into the interior of the working shell 2 through the feeding port 3. Subsequently, under the action of the stepping motor 5, the drying component 16 can crush the sludge. At the same time, the stepping motor 5 drives the rotating rod 61 to rotate through two belt pulleys and a timing belt. The rotating rod 61 drives the sleeve 63 to drive the scraper 7 to move reciprocally through the reciprocating threaded rod 62, enabling the materials at the bottom of the feeding port 3 to be distributed on the top of the drying component 16, reducing the accumulation of sludge at the position of the feeding port 3. At the same time, the scraper 7 drives the guiding block 8 to move reciprocally on the surface of the guiding rod 9, making the movement of the scraper 7 more stable. When the dried sludge is discharged into the interior of the collection cylinder 15 through the discharge port 4 and the collection in the collection cylinder 15 is completed, under the action of the hydraulic rod 10, the inner wall of the collection cylinder 15 is separated from the surface of the discharge port 4. And under the cooperation of the servo motor 121 and the lead screw 122, the moving block 123 can drive the collection cylinder 15 to move through the connecting plate 13, enabling the collection cylinder 15 without added materials to move to the bottom of the discharge port 4. Subsequently, the hydraulic rod 10 drives the collection cylinder 15 to move upward, making the inner wall of the collection cylinder 15 correspond to the surface of the discharge port 4. Then the staff can take out the collection cylinder 15 filled with sludge through the handle.

[0026] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Blade type sludge dryer, comprising a support frame (1) and a working shell (2) arranged on the top of the support frame (1), characterized in that, Further comprising: A drying component (16) disposed inside the working shell (2). A feeding port (3) is provided at the top of the working shell (2), a discharging port (4) is provided at the bottom of the working shell (2), a stepping motor (5) is bolted to one side of the working shell (2), a reciprocating mechanism (6) is provided on one side of the working shell (2), and a scraper (7) is slidably connected inside the working shell (2); A hydraulic rod (10) disposed on one side of the support frame (1). The output shaft of the hydraulic rod (10) is bolted with a connecting shell (11). A moving mechanism (12) is provided on one side of the connecting shell (11). A connecting plate (13) is slidably connected to the top of the connecting shell (11). A limiting shell (14) is bolted to the top of the connecting plate (13). A collecting cylinder (15) is movably connected inside the limiting shell (14).

2. The paddle-type sludge dryer according to claim 1, characterized in that: The reciprocating mechanism (6) includes a rotating rod (61) rotatably connected to one side of the working shell (2). One end of the rotating rod (61) is drivingly connected to the output shaft of the stepping motor (5). A reciprocating threaded rod (62) is fixed to the other side of the rotating rod (61). The other end of the reciprocating threaded rod (62) is rotatably connected to the inside of the working shell (2). A sleeve (63) is threadedly connected to the surface of the reciprocating threaded rod (62). One side of the sleeve (63) is bolted to one side of the scraper (7).

3. The paddle-type sludge dryer according to claim 1, wherein: The moving mechanism (12) includes a servo motor (121) bolted to one side of the connecting shell (11). The output shaft of the servo motor (121) is fixed with a lead screw (122). The other end of the lead screw (122) is rotatably connected to the inside of the connecting shell (11). A moving block (123) is threadedly connected to the surface of the lead screw (122). The top of the moving block (123) is bolted to the bottom of the connecting plate (13).

4. The paddle type sludge dryer according to claim 1, characterized in that: One end of the scraper (7) is bolted with a guiding block (8). A guiding rod (9) is slidably connected inside the guiding block (8).

5. The paddle-type sludge dryer according to claim 1, characterized in that: The number of the hydraulic rods (10) is four and is symmetrically designed with respect to the central axis of the connecting shell (11).

6. The paddle-type sludge dryer according to claim 2, wherein: The central axis of the rotating rod (61) is on the same straight line as the central axis of the reciprocating threaded rod (62).