Winding and collecting device of rapier loom

The sword loom winder device addresses misalignment and tension issues through a pusher mechanism and pressure rollers for precise fabric winding and cutting, minimizing fabric waste.

CN223103179UActive Publication Date: 2025-07-15ZHEJIANG HUAJIA TEXTILE CO LTD
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Patent Information

Application Number
CN202422278053.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-15
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The winding device of existing rapier looms can easily cause the fabric to shift when winding the fabric, and the fabric is not pressed tightly during cutting, resulting in loosening, resulting in waste of fabric.

Method used

A winding and collecting device including a base, a support frame, a pushing mechanism and a winding mechanism is designed. Using the combination of a pressing roller, a guide roller and a cloth roll, the mounting cylinder is automatically replaced by a pushing mechanism, and the cloth is pressed down and tightened after cutting through a pressure roller to ensure cutting accuracy.

Benefits of technology

It realizes automatic neutralization and precise cutting of fabrics, reduces labor costs, improves cloth roll efficiency, and reduces fabric cutting slope and waste generation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rapier looms, in particular to a winding and collecting device of a rapier loom. Comprising a base, a supporting frame, a pushing mechanism and a winding mechanism, the pushing mechanism is fixedly installed on the base, the winding mechanism is fixedly installed on the supporting frame, the winding mechanism comprises a pressing roller, a guide roller and a cloth roller in sequence, a pressure roller is hinged to a roller shaft of the guide roller, and a driven wheel is fixedly installed at one end of the cloth roller; installation paddle grooves are formed in the periphery of the cloth roller, the cloth roller is sleeved with an installation cylinder, positioning plates are inserted into the two ends of the installation cylinder, and pushing mechanisms are arranged on the outer sides of the positioning plates. According to the device, the labor cost can be reduced, the cloth rolling efficiency is improved, full-automatic rolling is achieved, the limitation of existing manual use is overcome, meanwhile, cutting is more accurate, cloth does not deviate, the inclination rate of cloth cutting is reduced, and waste is reduced.
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Description

Technical Field

[0001] The utility model patent relates to the technical field of rapier looms, in particular to a coiling and collecting device for a rapier loom. Background Art

[0002] A rapier loom is an efficient weaving machine, mainly used for producing high-quality fabrics, especially excellent in producing fancy fabrics with multi-color weft insertion. A rapier loom mainly consists of a frame, a main drive system, a shedding mechanism, a weft insertion mechanism, a beating-up mechanism, a warp feeding mechanism, a coiling mechanism and other parts.

[0003] There is a coiling device mentioned in CN214004953U in the prior art. Although it solves the problem of manual handling of the coiling roller, the applicable scenarios of this technology are limited. When using the clamping jaws, a large clamping force is required, and at the same time, the coiled fabric will also shift; on the other hand, when cutting the fabric, the fabric often loosens and shifts because it is not pressed tightly. Therefore, there is an urgent need for a coiling and collecting device for a rapier loom to solve the above problems. Summary of the Invention

[0004] (1) Problems to be Solved

[0005] It is mainly used to solve the problem that the fabric is prone to shift during coiling, resulting in fabric waste, and provides a coiling and collecting device for a rapier loom.

[0006] (2) Technical Solutions

[0007] A coiling and collecting device for a rapier loom of the utility model includes a base, a support frame, a pushing mechanism and a coiling mechanism. The pushing mechanism is fixedly installed on the base, and the coiling mechanism is fixedly installed on the support frame. The coiling mechanism is arranged in sequence as a pressing roller, a guiding roller and a fabric coiling roller. A pressure roller is hinged at the roller shaft of the guiding roller. One end of the fabric coiling roller is fixedly installed with a driven wheel. An installation groove is opened on the roller circumference of the fabric coiling roller. An installation cylinder is sleeved on the fabric coiling roller. Positioning plates are inserted at both ends of the installation cylinder, and a pushing mechanism is arranged outside the positioning plates.

[0008] As a preferred technical solution, the pressing rollers are a pair of upper and lower ones. Adjusting gears are fixedly installed at both ends of the shafts of the pressing rollers, and a rack is meshed on one side of the adjusting gears.

[0009] As a preferred technical solution, the support frame is provided with an adjusting groove, the pressing roller is inserted into the adjusting groove, and the rack is fixedly installed on one side of the adjusting groove.

[0010] As a preferred technical solution, the pressure roller naturally drops due to its own gravity, and a groove is opened in the moving direction at the roller shaft of the pressure roller.

[0011] As a preferred technical solution, the pushing mechanism includes a pushing fork, which is fixedly installed on the carriage nut. The carriage nut is threadedly installed on the lead screw, and the lead screw is fixedly installed on the support frame. One end of the lead screw is fixedly installed with a first rotating motor.

[0012] As a preferred technical solution, a second rotating motor is installed on the base. The output end of the second rotating motor is fixedly installed with a driving wheel, and the driving wheel and the driven wheel are driven by a belt.

[0013] (III) Beneficial effects

[0014] The beneficial effects of the present utility model are as follows:

[0015] 1. The winding device is provided with a pushing mechanism. By using the coordinated movement of the pushing fork and the carriage nut, it can realize the automatic replacement of the installation cylinder. The positioning plate arranged beside the installation cylinder can effectively center the wound fabric. The pushing fork on the side of the positioning plate will push the positioning plate under the drive of the second rotating motor driving the lead screw to rotate, push the installation cylinder outwards for replacement, and then it will fall into the fabric storage box or the transfer box. This design can reduce labor costs, improve the fabric winding efficiency, realize full-automatic winding, and overcome the limitations of existing manual use.

[0016] 2. The winding device is provided with a pressure roller. After the fabric cutting is completed and the winding ends, the pressure roller can press down to tighten the fabric, making the cutting more accurate and precise, preventing the fabric from shifting, reducing the inclination rate of fabric cutting, and reducing the generation of waste materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0018] Figure 1 is the structural schematic diagram of the present utility model;

[0019] Figure 2 is the internal structural schematic diagram of the present utility model;

[0020] Figure 3 is the partial structural schematic diagram A of the present utility model;

[0021] Figure 4 is the partial structural schematic diagram B of the present utility model;

[0022] 1 - Base; 2 - Support frame; 21 - Adjustment groove; 22 - Rack; 3 - Winding mechanism; 31 - Pressing roller; 311 - Adjusting gear; 32 - Guide roller; 33 - Cloth winding roller; 331 - Mounting cylinder; 332 - Mounting slot; 333 - Driven wheel; 334 - Positioning plate; 34 - Pressure roller; 4 - Pushing mechanism; 41 - Pushing fork; 42 - Slide nut; 43 - Lead screw; 44 - Second rotating motor; 5 - First rotating motor; 6 - Driving wheel; 7 - Belt. Detailed implementation manners

[0023] The coiling and collecting device of a rapier loom according to the present utility model will be further described in conjunction with the accompanying drawings.

[0024] As shown in the Figure 1 accompanying drawings, a coiling and collecting device of a rapier loom includes a base 1, a support frame 2, a pushing mechanism 4 and a winding mechanism 3. The pushing mechanism 4 is fixedly installed on the base 1, and the winding mechanism 3 is fixedly installed on the support frame 2. The winding mechanism 3 is arranged in sequence as a pressing roller 31, a guide roller 32 and a cloth winding roller 33. A pressure roller 34 is hinged at the roller shaft of the guide roller 32. One end of the cloth winding roller 33 is fixedly installed with a driven wheel 333. Mounting slots 332 are provided on the circumferential surface of the cloth winding roller 33. A mounting cylinder 331 is sleeved on the cloth winding roller 33. Positioning plates 334 are inserted at both ends of the mounting cylinder 331. The pushing mechanism 4 is arranged outside the positioning plates 334.

[0025] As shown in the Figure 2 accompanying drawings, further, the pressing rollers 31 are a pair of upper and lower ones. Adjusting gears 311 are fixedly installed at both ends of the shaft of the pressing roller 31. A rack 22 is engaged with one side of the adjusting gear 311.

[0026] As shown in the Figure 3 accompanying drawings, further, the support frame 2 is provided with an adjustment groove 21. The pressing roller 31 is inserted into the adjustment groove 21. The rack 22 is fixedly installed on one side of the adjustment groove 21.

[0027] Further, the pressure roller 34 naturally sags under its own gravity. A groove is provided in the moving direction at the roller shaft of the pressure roller 34.

[0028] As shown in the Figure 4 accompanying drawings, further, the pushing mechanism 4 includes a pushing fork 41. The pushing fork 41 is fixedly installed on a slide nut 42. The slide nut 42 is threadedly installed on a lead screw 43. The lead screw 43 is fixedly installed on the support frame 2. A first rotating motor 5 is fixedly installed at one end of the lead screw 43.

[0029] Further, a second rotating motor 44 is installed on the base 1. The output end of the second rotating motor 44 is fixedly installed with a driving wheel 6. The driving wheel 6 and the driven wheel 333 are driven by a belt 7.

[0030] The working principle of the present utility model is as follows: The fabric passes through the pressing roller 31, the guiding roller 32, and the pressure roller after the guiding roller 32, and finally is placed on the cloth winding roller 33. First, the gap between the pressing rollers 31 is adjusted through the rack 22 and the adjusting gear 311 to adapt to fabrics of different thicknesses. The first rotating motor 5 is started, the driving wheel 6 rotates, and is transmitted to the driven wheel 333 through the belt 7, driving the cloth winding roller 33 to rotate and wind the cloth. The positioning plate 334 provided beside the mounting cylinder 331 can effectively center the wound fabric. After the fabric is wound to the required length, the first rotating motor 5 is stopped, the pressure roller 34 provides downward pressure to press the fabric, and then the fabric is cut. The pressure roller 34 can press down and tighten the fabric to make the cutting more accurate and precise, prevent the fabric from shifting, reduce the inclination rate of fabric cutting, and reduce the generation of waste. After cutting, the push fork 41 on the side of the positioning plate 334 is driven by the second rotating motor 44 to rotate the lead screw 43, which will push the positioning plate 334 and push the mounting cylinder 331 outwards for replacement, and then it falls into the fabric storage box or the transfer box.

[0031] The embodiments described above are only used to describe the preferred embodiments of the present utility model, and do not limit the concept and scope of the present utility model. Without departing from the design concept of the present utility model, various variations and improvements made by those of ordinary skill in the art to the technical solutions of the present utility model should fall within the protection scope of the present utility model. The technical content claimed by the present utility model has been fully recorded in the claims.

Claims

1. A take-up and collection device for a rapier loom, comprising a base (1), a support frame (2), a pushing mechanism (4) and a winding mechanism (3), characterized in that: The pushing mechanism (4) is fixedly installed on the base (1), and the winding mechanism (3) is fixedly installed on the support frame (2). The winding mechanism (3) is arranged in sequence as a pressing roller (31), a guiding roller (32), and a cloth winding roller (33). A pressure roller (34) is hinged at the roller shaft of the guiding roller (32). One end of the cloth winding roller (33) is fixedly installed with a driven wheel (333). An installation groove (332) is formed in the circumferential direction of the cloth winding roller (33). An installation cylinder (331) is sleeved on the cloth winding roller (33). Positioning plates (334) are inserted at both ends of the installation cylinder (331). The pushing mechanism (4) is arranged outside the positioning plates (334).

2. The coiling and collecting device of a rapier loom according to claim 1, wherein: The pressing rollers (31) are a pair of upper and lower ones. Adjusting gears (311) are fixedly installed at both ends of the shafts of the pressing rollers (31). A rack (22) is engaged with one side of the adjusting gears (311).

3. The coiling and collecting device of a rapier loom according to claim 2, characterized in that: The support frame (2) is provided with an adjusting groove (21). The pressing rollers (31) are inserted into the adjusting groove (21). The rack (22) is fixedly installed on one side of the adjusting groove (21).

4. The coiling and collecting device of a rapier loom according to claim 1, characterized in that: The pressure roller (34) naturally sags under its own gravity. A groove is formed in the moving direction at the roller shaft of the pressure roller (34).

5. The coiling and collecting device of a rapier loom according to claim 1, characterized in that: The pushing mechanism (4) includes a pushing fork (41). The pushing fork (41) is fixedly installed on a slide nut (42). The slide nut (42) is threadedly installed on a lead screw (43). The lead screw (43) is fixedly installed on the support frame (2). A first rotating motor (5) is fixedly installed at one end of the lead screw (43).

6. The coiling and collecting device of a rapier loom according to claim 1, characterized in that: A second rotating motor (44) is installed on the base (1). A driving wheel (6) is fixedly installed at the output end of the second rotating motor (44). The driving wheel (6) and the driven wheel (333) are driven by a belt (7).