Glass powder cleaning mechanism and cleaning device for glass deep processing sewage pool

Abstract

The utility model provides a glass deep processing sewage pool glass powder cleaning mechanism and a cleaning device, relates to the field of glass powder cleaning, and adopts the technical scheme that the glass powder cleaning mechanism comprises a cleaning bracket and a rotating shaft, the rotating shaft is rotatably arranged on the cleaning bracket and is connected with a cleaning driving assembly, and the cleaning driving assembly is connected with the cleaning bracket. A first spiral blade and a second spiral blade are symmetrically arranged on the rotating shaft in a surrounding mode, the rotating direction of the first spiral blade is opposite to that of the second spiral blade, relieving teeth are arranged on the edges of the first spiral blade and the second spiral blade, each relieving tooth comprises a reinforcing part and a working part, the reinforcing part is of a rectangular structure, and the working part is of a rectangular structure. The reinforcing part is arranged on the first spiral blade or the second spiral blade in a straddling mode, and the working part is of a triangular structure. According to the utility model, hardened glass powder can be effectively removed.

Description

Technical Field

[0001] The utility model relates to the field of glass powder cleaning, in particular to a glass powder cleaning mechanism and a cleaning device for a sewage tank in glass deep processing. Background Technique

[0002] During the deep processing of glass, the concentration of glass powder in the sewage generated by edge grinding and cleaning is very high. The glass powder has the characteristics of high specific gravity and high hardness. After the sewage containing high-concentration glass powder enters the sewage collection tank, it quickly settles. Over time, a very thick sediment layer is formed at the bottom of the tank and becomes hardened and caked. The effective volume of the sewage tank is severely reduced, and the entire production line needs to be shut down for cleaning after running for a period of time. Since the sewage tank generally adopts a semi-closed underground water tank and there is no effective operating space for large mechanical tools, manual cleaning of glass powder is mainly used at present. The work efficiency of working in a confined space is low, the labor intensity is high, and the long cleaning cycle leads to a long shutdown time, causing great losses to the enterprise in terms of time and economy.

[0003] In the related art, a dredging device is disclosed, which includes a bucket assembly, a boom lifting mechanism, a pumping mechanism, a control cavity assembly, a chassis assembly, a chassis lifting mechanism, a crawler assembly, etc.; the bucket assembly includes a bucket, a hydraulic motor, a stirring shaft, left and right rotating stirring blades, a conveyor assembly. The left and right rotating stirring blades are welded on the stirring shaft, and the hydraulic motor drives the stirring shaft to rotate and stir the silt excavated by the bucket. The silt is discharged to the conveyor assembly through the discharge hole on the bucket, and the conveyor assembly conveys the silt to the hopper of the pumping mechanism.

[0004] In the above technical solution, the left and right rotating stirring blades are symmetrically arranged on the stirring shaft and stir and convey the silt to the center of the bucket. However, since the glass powder becomes a whole plate-like shape and has high hardness after caking, the stirring shaft with left and right rotating stirring blades is very easy to slip on the caked glass powder and cannot clean the caked glass powder well. Content of the Utility Model

[0005] In order to solve the technical problem that the existing dredging device in the above-mentioned prior art is difficult to remove the caked glass powder, the utility model provides a glass powder cleaning mechanism and a cleaning device for a sewage tank in glass deep processing, which can effectively remove the caked glass powder.

[0006] In a first aspect, the present utility model provides a glass powder cleaning mechanism for a glass deep processing sewage tank to solve the above technical problems. The mechanism includes a cleaning support and a rotating shaft rotatably arranged on the cleaning support. The rotating shaft is connected with a cleaning drive assembly. Symmetrically wound around the rotating shaft are a first spiral blade and a second spiral blade, and the spiral directions of the first spiral blade and the second spiral blade are opposite. Shovel teeth are arranged at the edges of the first spiral blade and the second spiral blade. Each shovel tooth includes a strengthening part and a working part. The strengthening part is of a rectangular structure and straddles the first spiral blade or the second spiral blade, and the working part is of a triangular structure.

[0007] By adopting the first spiral blade and the second spiral blade with shovel teeth, the present utility model can enhance the acting force on the compacted glass powder, having the functions of scraping, breaking and conveying. Compared with the single spiral blade in the prior art which only has the function of conveying and does not slip, the cleaning effect is better.

[0008] Further, the cleaning drive assembly adopts a hydraulic motor arranged on the cleaning support. The hydraulic motor is connected with the rotating shaft through a transmission assembly, and the rotating shaft is rotatably arranged on the cleaning support.

[0009] By using a hydraulic motor as the drive component of the glass powder cleaning mechanism for the glass deep processing sewage tank, the present utility model increases the safety of underwater operation.

[0010] Further, a drive arm and a connecting arm are arranged on the cleaning support.

[0011] In a second aspect, the present utility model further provides a glass powder cleaning device for a glass deep processing sewage tank, including a traveling mechanism. A housing is arranged on the upper part of the traveling mechanism. The device further includes: the above-mentioned glass powder cleaning mechanism for the glass deep processing sewage tank. The attitude adjusting part adopts a hydraulic cylinder. The piston rod of the attitude adjusting part is rotatably connected with the drive arm, the cylinder body of the attitude adjusting part is rotatably connected with the housing, and the connecting arm is rotatably connected with the housing; a discharging mechanism, which includes a discharging pump and a conveying pipe connected in communication. Along the advancing direction of the traveling mechanism, the feeding port of the discharging pump is arranged on the cleaning support and behind the rotating shaft; a control unit electrically connected with the traveling mechanism, the glass powder cleaning mechanism for the glass deep processing sewage tank and the discharging mechanism.

[0012] Further, a control valve group is arranged in the housing. The control valve group is communicated with an oil supply assembly, and is communicated with the hydraulic motor, the attitude adjusting part, the traveling mechanism and the discharging mechanism. The oil supply assembly is electrically connected with the control unit, and the control valve group is electrically connected with the control unit.

[0013] The utility model improves the safety of underwater operation of the device by means of a hydraulic control traveling mechanism, a discharging mechanism, an attitude adjusting member and a hydraulic motor.

[0014] Furthermore, the traveling mechanism adopts a hydraulic crawler traveling mechanism, the discharging pump adopts a hydraulic slurry pump, and the discharging pump is communicated with the control valve group.

[0015] Furthermore, a sonar probe is arranged on the housing, and the sonar probe is electrically connected with the control unit.

[0016] The utility model can identify obstacles and the boundary of the water pool by arranging the sonar probe, which is convenient for the control unit to plan the moving route of the traveling mechanism and prevent collisions.

[0017] Furthermore, an attitude sensor is arranged on the housing, and the attitude sensor is electrically connected with the control unit.

[0018] The utility model can identify the attitude of the glass powder cleaning mechanism in the glass deep processing sewage pool by arranging the attitude sensor, realize the closed-loop control of the attitude, improve the control precision and ensure the cleaning effect.

[0019] Furthermore, a camera is arranged on the housing, and the camera is electrically connected with the control unit.

[0020] The utility model realizes the closed-loop control of the cleaning effect by the camera transmitting back images, ensures thorough cleaning and prevents dead corners.

[0021] Furthermore, a remote controller is included, and the control unit is also electrically connected with a display and a remote control module.

[0022] The utility model can realize manual operation of the device to work by arranging the display, the remote controller and the remote control module, make up for the deficiency of the control of the control unit and improve the cleaning effect.

[0023] It can be seen from the above technical solutions that the utility model has the following advantages:

[0024] The utility model provides a glass powder cleaning mechanism and a cleaning device for a glass deep-processing sewage tank. By adopting a spiral blade one and a spiral blade two with shoveling teeth, the acting force on the agglomerated glass powder can be increased, and it has the functions of scraping, crushing and conveying. Compared with the single spiral blade in the prior art which only has the function of conveying and does not slip, the cleaning effect is better. By using a hydraulic motor as the driving component of the glass powder cleaning mechanism for the glass deep-processing sewage tank, the safety of underwater operation is increased. By hydraulically controlling the traveling mechanism, the discharging mechanism, the attitude adjusting member and the hydraulic motor, the safety of the underwater operation of this device is improved. By arranging a sonar probe, obstacles and the boundary of the water tank can be identified, which is convenient for the control unit to plan the moving route of the traveling mechanism and prevent collisions. By transmitting images back through a camera, a closed-loop control of the cleaning effect is realized to ensure thorough cleaning and prevent dead corners. By arranging a display, a remote controller and a remote control module, the device can be manually operated to work, making up for the deficiency of the control by the control unit and improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the present utility model, the drawings required for description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0026] Figure 1 Structural schematic diagram of the first specific embodiment of the present utility model Figure 1 。

[0027] Figure 2 Structural schematic diagram of the first specific embodiment of the present utility model Figure 2 。

[0028] Figure 3 Assembly structural schematic diagram of the second specific embodiment of the present utility model Figure 1 。

[0029] Figure 4 Assembly structural schematic diagram of the second specific embodiment of the present utility model Figure 2 。

[0030] In the figures, 4, control unit; 5, oil supply assembly; 6, glass powder cleaning mechanism for glass deep-processing sewage tank; 7, discharge pump; 8, traveling mechanism; 101, camera; 102, attitude adjusting member; 103, connecting frame; 104, sonar probe; 105, housing; 107, attitude sensor; 601, transmission assembly; 604, rotating shaft; 605, spiral blade one; 606, spiral blade two; 607, shoveling teeth; 610, cleaning bracket; 611, hydraulic motor; 613, connecting arm; 614, driving arm. Detailed implementation mode

[0031] In order to make the objectives, features, and advantages of the present utility model more obvious and understandable, the technical solutions in the present utility model will be clearly and completely described below in conjunction with the drawings in the specific embodiments of the present utility model. Obviously, the embodiments described below are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in this patent, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this patent. Detailed implementation mode one

[0033] As Figures 1 to 2 shown, this specific implementation mode provides a glass powder cleaning mechanism for a glass deep processing sewage tank, including a cleaning support 610, and further including a rotating shaft 604. The rotating shaft 604 is rotatably arranged on the cleaning support 610. The rotating shaft 604 is connected with a cleaning drive assembly. Helical blades one 605 and helical blades two 606 are symmetrically wound around the rotating shaft 604. The helical blades one 605 and the helical blades two 606 have opposite winding directions. Shovel teeth 607 are arranged on the edges of the helical blades one 605 and the helical blades two 606. The shovel teeth 607 include a strengthening part and a working part. The strengthening part is a rectangular structure and is connected with the helical blades one 605 and the helical blades two 606. The strengthening part straddles the helical blades one 605 or the helical blades two 606. The working part is a triangular structure.

[0034] This specific implementation mode can improve the acting force on the agglomerated glass powder by adopting the helical blades one 605 and the helical blades two 606 with shovel teeth 607, and has the functions of scraping, crushing, and conveying. Compared with the single helical blade in the prior art that only has the function of conveying and does not slip, the cleaning effect is better.

[0035] As Figures 1 to 2 shown, in order to improve the safety of underwater operations, the cleaning drive assembly adopts a hydraulic motor 611. The hydraulic motor 611 is arranged on the cleaning support 610. The hydraulic motor 611 is connected with the rotating shaft 604 through a transmission assembly 601. The rotating shaft 604 is rotatably arranged on the cleaning support 610. Both ends of the rotating shaft 604 are rotatably arranged on the cleaning support 610 by arranging bearings. A bearing seat is arranged at the corresponding position of the cleaning support 610, and a mechanical seal is arranged on the bearing seat to have the function of waterproofing. In this specific implementation mode, the transmission assembly 601 adopts chain drive.

[0036] As Figure 2 shown, a driving arm 614 and a connecting arm 613 are arranged on the cleaning support 610. The driving arm 614 and the connecting arm 613 extend backward and are arranged vertically. Specific Embodiment 2

[0038] As shown in Figure 3 and Figure 4 This specific embodiment provides a glass powder cleaning device for a deep - processed glass sewage tank, including a traveling mechanism 8, a control unit 4, a discharging mechanism, and the glass powder cleaning mechanism 6 of the first specific embodiment; a housing 105 is arranged on the upper part of the traveling mechanism 8, a connecting frame 103 is arranged at the front end of the housing 105. The attitude adjusting member 102 is a hydraulic cylinder. The piston rod of the attitude adjusting member 102 is rotatably connected to the driving arm 614 through a pin shaft. The cylinder body of the attitude adjusting member 102 is rotatably connected to the connecting frame 103 through a hinge seat. The connecting arm 613 is rotatably connected to the connecting frame 103 through a pin shaft; the discharging mechanism includes a discharging pump 7 and a conveying pipe that are connected. Along the advancing direction of the traveling mechanism 8, the feed port of the discharging pump 7 is arranged on the cleaning support 610 and is located behind the rotating shaft 604; the control unit 4 is electrically connected to the traveling mechanism 8, the glass powder cleaning mechanism 6 of the deep - processed glass sewage tank, and the discharging mechanism.

[0039] To improve the safety of underwater operations, a control valve group is arranged in the housing 105. The control valve group is connected to the oil supply assembly 5. The control valve group is connected to the hydraulic motor 611, the attitude adjusting member 102, the traveling mechanism 8, and the discharging pump 7 of the discharging mechanism. The oil supply assembly 5 is electrically connected to the control unit 4, and the control valve group is electrically connected to the control unit 4; preferably, the control valve group is an electromagnetic valve group. The control valve group is arranged inside the housing 105 and is electrically connected to the control unit 4; the control unit 4 controls the expansion and contraction of the corresponding electromagnetic valves in the control valve group to realize the lifting, lowering, and angle control adjustment of the glass powder in the deep - processed glass sewage tank. Multiple oil nozzles and cable connectors are arranged on the housing 105.

[0040] As shown in Figure 3 and Figure 4 In this specific embodiment, the traveling mechanism 8 is a hydraulic crawler traveling mechanism 8. The hydraulic crawler traveling mechanism 8 is connected to the control valve group. The control unit 4 controls the forward, backward, and turning of the hydraulic crawler traveling mechanism 8 by controlling the corresponding electromagnetic valves in the control valve group; the discharging pump 7 is a hydraulic slurry pump, and the discharging pump 7 is connected to the control valve group.

[0041] As shown in Figure 3 and Figure 4As shown in the figure, in order to achieve the intelligent walking of the device and realize the full automation of cleaning, a sonar probe 104 is provided on the housing 105. The sonar probe 104 is electrically connected to the control unit 4. By setting the sonar probe 104, obstacles and the boundary of the water tank can be identified, which is convenient for the control unit 4 to plan the moving route of the traveling mechanism 8 and prevent collisions. An attitude sensor 107 is provided on the housing 105. The attitude sensor 107 is electrically connected to the control unit 4. By setting the attitude sensor 107, the attitude of the glass powder cleaning mechanism 6 in the glass deep processing sewage tank can be identified, realizing the closed-loop control of the attitude, improving the control accuracy, and ensuring the cleaning effect. A camera 101 is provided on the housing 105. The camera 101 is electrically connected to the control unit 4. Through the camera 101, the cleaning effect can be transmitted back to the control unit 4, realizing the closed-loop control of the cleaning effect, ensuring thorough cleaning, and preventing dead corners.

[0042] This specific embodiment further includes a remote controller. The control unit 4 is also electrically connected to a display and a remote control module. By setting the display, the remote controller and the remote control module, manual operation of the device can be realized to make up for the deficiency of the control of the control unit 4 and improve the cleaning effect.

[0043] In this specific embodiment, the oil supply assembly 5 includes a hydraulic pump station and an oil tank that are connected. The hydraulic pump station is connected to the oil nozzle on the housing 105 through a high-pressure oil pipe. The control valve group, the traveling mechanism 8, the hydraulic motor 611, the attitude adjustment member 102, and the discharge pump 7 are connected to the corresponding oil nozzles on the housing 105 through pipelines. The control unit 4 includes a program controller, an image acquisition and processing module, an attitude processing module, a sonar processing module, a wireless router, and a control execution module. Through the corresponding modules, the processing of corresponding data information and the execution of instructions are completed to realize intelligent control. The control unit 4 is connected to the cable connector on the housing 105 through a cable, and the corresponding cable connector is electrically connected to the control valve group, the sonar probe 104, the camera 101, and the attitude sensor 107.

[0044] The working process of this glass deep processing sewage tank glass powder cleaning device is as follows:

[0045] According to the information of obstacles or the water tank boundary obtained by the sonar probe 104, the control unit 4 controls the movement of the traveling mechanism 8, and at the same time controls the operation of the glass powder cleaning mechanism 6 in the glass deep processing sewage tank and the discharge mechanism. Through the information transmitted back by the attitude sensor 107 and the image information collected by the camera 101, the attitude of the glass powder cleaning mechanism 6 in the glass deep processing sewage tank is adjusted to ensure the cleaning effect.

[0046] When the information transmitted back by the attitude sensor 107 does not match the attitude set by the control unit 4, the control unit 4 controls the attitude adjustment member 102 to perform corresponding actions to adjust the attitude of the glass powder cleaning mechanism 6 in the glass deep processing sewage tank to ensure the cleaning effect.

[0047] When the image acquisition information transmitted back by the camera 101 is interpreted by the control unit 4 as incomplete cleaning, the control unit 4 adjusts the movement of the traveling mechanism 8 and at the same time adjusts the glass powder cleaning mechanism 6 in the glass deep-processing sewage tank to clean again, removing dead corners to ensure the cleaning effect. When the operator determines that the cleaning is incomplete through the camera 101, an instruction is input through the remote control, and the control unit 4 works according to the received instruction.

[0048] It can be seen from the above specific embodiments that the present utility model has the following beneficial effects:

[0049] 1. By adopting the first spiral blade 605 and the second spiral blade 606 with shoveling teeth 607, the acting force on the agglomerated glass powder can be enhanced, which has the functions of scraping, breaking and conveying. Compared with the single spiral blade in the prior art that only has the function of conveying and does not slip, the cleaning effect is better;

[0050] 2. By using the hydraulic motor 611 as the driving component of the glass powder cleaning mechanism 6 in the glass deep-processing sewage tank, the safety of underwater operation is increased;

[0051] 3. By hydraulically controlling the traveling mechanism 8, the discharging mechanism, the attitude adjusting member 102, and the hydraulic motor 611, the safety of the underwater operation of the device is improved;

[0052] 4. By setting the sonar probe 104, obstacles and the pool boundary can be identified, which is convenient for the control unit 4 to plan the movement route of the traveling mechanism 8 to prevent collisions;

[0053] 5. By the camera 101 transmitting back images, the closed-loop control of the cleaning effect is realized to ensure thorough cleaning and prevent dead corners;

[0054] 6. By setting the display, the remote control and the remote control module, the device can be manually operated to work, making up for the deficiencies of the control of the control unit 4 and improving the cleaning effect.

[0055] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to the embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A glass powder cleaning mechanism for a deep - processed glass sewage tank, including a cleaning support (610), characterized in that, It further includes a rotating shaft (604) rotatably arranged on the cleaning bracket (610). The rotating shaft (604) is connected with a cleaning drive assembly. The rotating shaft (604) is symmetrically surrounded by a first spiral blade (605) and a second spiral blade (606). The rotation directions of the first spiral blade (605) and the second spiral blade (606) are opposite. Shovel teeth (607) are arranged at the edges of the first spiral blade (605) and the second spiral blade (606). The shovel teeth (607) include a strengthening part and a working part. The strengthening part is a rectangular structure and straddles the first spiral blade (605) or the second spiral blade (606). The working part is a triangular structure.

2. The glass powder cleaning mechanism for the deep-processed glass sewage tank as described in claim 1, wherein The cleaning drive assembly adopts a hydraulic motor (611). The hydraulic motor (611) is arranged on the cleaning bracket (610). The hydraulic motor (611) is connected with the rotating shaft (604) through a transmission assembly (601). The rotating shaft (604) is rotatably arranged on the cleaning bracket (610).

3. The glass powder cleaning mechanism for the deep-processed sewage pool of glass according to claim 2, wherein, A drive arm (614) and a connecting arm (613) are arranged on the cleaning bracket (610).

4. A glass powder cleaning device for a deep - processed glass sewage tank, comprising a traveling mechanism (8), wherein a housing (105) is arranged above the traveling mechanism (8), and it is characterized in that, It further includes: The glass powder cleaning mechanism for a glass deep processing sewage tank as described in claim 3; An attitude adjusting part (102). The attitude adjusting part (102) adopts a hydraulic cylinder. The piston rod of the attitude adjusting part (102) is rotatably connected with the drive arm (614). The cylinder body of the attitude adjusting part (102) is rotatably connected with the housing (105). The connecting arm (613) is rotatably connected with the housing (105); A discharging mechanism. The discharging mechanism includes a discharging pump (7) and a conveying pipe which are communicated. Along the advancing direction of the traveling mechanism (8), the feed inlet of the discharging pump (7) is arranged on the cleaning bracket (610) and is located at the rear of the rotating shaft (604); A control unit (4). The control unit (4) is electrically connected with the traveling mechanism (8), the glass powder cleaning mechanism for a glass deep processing sewage tank (6) and the discharging mechanism.

5. The glass powder cleaning device for the deep-processed glass sewage tank according to claim 4, wherein, A control valve group is arranged in the housing (105). The control valve group is communicated with an oil supply assembly (5). The control valve group is communicated with the hydraulic motor (611), the attitude adjusting part (102), the traveling mechanism (8) and the discharging mechanism. The oil supply assembly (5) is electrically connected with the control unit (4). The control valve group is electrically connected with the control unit (4).

6. The glass powder cleaning device for the deep-processed glass sewage tank according to claim 5, characterized in that, The traveling mechanism (8) adopts a hydraulic crawler traveling mechanism (8). The discharging pump (7) adopts a hydraulic slurry pump. The discharging pump (7) is communicated with the control valve group.

7. The glass powder cleaning device for the deep - processed sewage pool of glass according to claim 6, characterized in that, A sonar probe (104) is arranged on the housing (105). The sonar probe (104) is electrically connected with the control unit (4).

8. The glass powder cleaning device for the deep - processed glass sewage pool as described in claim 7, characterized in that, An attitude sensor (107) is arranged on the housing (105). The attitude sensor (107) is electrically connected with the control unit (4).

9. The glass powder cleaning device for the deep - processed glass sewage pool according to claim 8, wherein, A camera (101) is provided on the housing (105), and the camera (101) is electrically connected to the control unit (4).

10. The glass powder cleaning device for the deep - processed glass sewage pool according to claim 8, characterized in that, It further includes a remote controller, and the control unit (4) is also electrically connected to a display and a remote control module.

Images