Wear-resistant and corrosion-resistant SPC floor

The multi-layered SPC flooring design with interchangeable surface layers addresses wear and corrosion issues, enhancing durability and reducing waste by allowing easy replacement of worn surfaces, thus improving flooring longevity and cost-effectiveness.

CN223104043UActive Publication Date: 2025-07-15DALIAN SOPHIA NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422378875.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-15
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

Traditional floors have shortcomings in wear resistance, corrosion and reusability, resulting in wear, corrosion and waste of resources.

Method used

A multi-layered floor is designed, including a base material layer, moisture-proof layer, corrosion-proof layer, wear-resistant layer and decorative layer. It adopts a dovetail slider structure to make the surface layer detachable and easy to replace.

Benefits of technology

It improves the wear resistance and corrosion resistance of the floor, extends the service life, reduces resource waste, reduces replacement costs, and meets different aesthetic and functional needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of home furnishing, in particular to a wear-resistant and corrosion-resistant SPC floor which comprises a base material layer, a base is arranged on the top end wall of the base material layer, a plurality of sliding grooves are formed in the upper end face of the base, sliding blocks are embedded in the sliding grooves in a sliding mode, the top end walls of the sliding blocks extend out of the sliding grooves, a top seat is arranged between the top end walls, and the top end walls of the sliding blocks extend out of the sliding grooves. And an upper surface layer is arranged on the top end wall of the top seat. By adopting special wear-resistant materials and structural design, the SPC floor can effectively resist abrasion caused by long-term use and friction, the smoothness and attractiveness of the surface of the floor are kept, the service life of the floor is greatly prolonged, and the cost and trouble of frequently replacing the floor due to abrasion are reduced; due to the design of the replaceable surface layer, after the floor surface layer is abraded, the floor does not need to be integrally replaced, only the abraded surface layer needs to be replaced, resource waste is reduced, the use cost is reduced, contribution is made to the environmental protection cause, the operation of replacing the surface layer is relatively simple and rapid, and the influence of construction on the life and work of a user is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of household, and particularly relates to an SPC floor with wear resistance and corrosion resistance. Background Art

[0002] In the field of modern architectural decoration, as an important decoration material, the performance and quality of the floor directly affect the beauty and comfort of the indoor environment. However, many deficiencies have emerged during the use of current traditional floors.

[0003] First of all, in terms of wear resistance, during long-term use, many floors are prone to wear on their surfaces due to frequent friction from people walking and furniture moving. This not only affects the aesthetics of the floor, making the originally smooth and shiny surface become rough and dull, but also reduces the service life of the floor as the wear intensifies. Especially in some places with high pedestrian flow, such as shopping malls and offices, the wear problem of the floor is more prominent.

[0004] Secondly, in terms of corrosion resistance, some floors are easily damaged by erosion when in a humid environment or in contact with some corrosive substances. For example, in some humid basements, bathrooms and other areas, the floor may deform, mildew, etc. due to the long-term action of moisture. And in some factories, laboratories and other places, it may come into contact with corrosive substances such as chemical reagents, which will reduce the overall quality and stability of the floor, and may even lead to the need to replace the floor in advance, increasing the use cost.

[0005] In addition, once the surface layer of the existing floor is worn, it often cannot be used continuously. Once the surface layer of the floor is worn, it will affect the appearance and performance of the entire floor, and current technologies usually cannot effectively repair or replace the worn surface layer. This means that even if the basic structure of the floor is still intact, due to the wear of the surface layer, the entire floor has to be discarded, resulting in a great waste of resources. At the same time, frequent floor replacement will also bring many inconveniences to users, such as a long construction period, high cost, and affecting normal life and work.

[0006] In summary, the deficiencies of traditional floors in terms of wear resistance, corrosion resistance and reusability have become problems that need to be solved urgently. Therefore, it is of great practical significance to develop an SPC floor with wear resistance, corrosion resistance and reusability. Content of the Utility Model

[0007] The utility model designs an SPC floor with wear resistance and corrosion resistance to solve the above-mentioned existing problems.

[0008] In order to achieve the above technical purposes and reach the above technical effects, the utility model is realized through the following technical solutions:

[0009] An SPC floor with wear resistance and corrosion resistance, including a base material layer, a base is provided on the top wall of the base material layer, a plurality of sliding grooves are opened on the upper end surface of the base, a slider is slidably embedded in the sliding groove, the top wall of the slider extends out of the sliding groove, and a top seat is provided between the top walls, and a top surface layer is provided on the top wall of the top seat.

[0010] Further, the top surface layer includes a moisture-proof layer, an anti-corrosion layer is provided above the moisture-proof layer, a wear-resistant layer is provided above the anti-corrosion layer, and a decorative layer is provided above the wear-resistant layer.

[0011] Further, reinforcing ribs are uniformly distributed inside the base material layer.

[0012] Further, the slider adopts a dovetail-shaped slider structure.

[0013] Further, the number of the sliding grooves is at least two.

[0014] The beneficial effects of the present utility model are:

[0015] By adopting special wear-resistant materials and structural designs, the SPC floor of the present utility model can effectively resist the wear caused by long-term use and friction, maintain the smooth and beautiful surface of the floor, greatly extend the service life of the floor, and reduce the cost and trouble of frequently replacing the floor due to wear;

[0016] Special anti-corrosion treatment enables the floor to remain stable even in humid environments or when in contact with corrosive substances, reduces the risk of floor damage caused by environmental factors, improves the adaptability of the floor in various complex environments, and ensures the overall quality and stability of the floor;

[0017] The design of the replaceable surface layer enables the floor to only replace the worn surface layer without replacing the whole floor when the surface layer of the floor is worn. This not only reduces resource waste and use costs, but also contributes to environmental protection. The operation of replacing the surface layer is relatively simple and fast, reducing the impact of construction on users' lives and work;

[0018] Users can independently select the time and style of replacing the surface layer according to actual needs to meet different aesthetic and functional requirements. The reusable feature also makes the maintenance of the floor more convenient, without worrying about the problem that the floor cannot be used after the surface layer is worn;

[0019] This innovative design provides a new development direction and idea for the floor industry, promotes the continuous progress of floor technology, and meets the market's demand for high-performance and sustainable floor products. Description of the Drawings

[0020] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0021] Figure 1 It is a structural schematic diagram of the present utility model.

[0022] In the drawings, the list of components represented by each reference numeral is as follows:

[0023] 1, base material layer; 2, base; 3, sliding groove; 4, slider; 5, top seat; 6, upper surface layer. Specific embodiments

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0025] Refer to Figure 1 As shown, a wear-resistant and corrosion-resistant SPC floor includes a base material layer 1. A base 2 is provided on the top wall of the base material layer 1. A plurality of sliding grooves 3 are opened on the upper end surface of the base 2. A slider 4 is slidably embedded in the sliding groove 3. The top wall of the slider 4 extends out of the sliding groove 3, and a top seat 5 is provided between the top walls. An upper surface layer 6 is provided on the top wall of the top seat 5.

[0026] Furthermore, the upper surface layer 6 includes a moisture-proof layer, which can be made of materials such as polyethylene. An anti-corrosion layer is provided above the moisture-proof layer. The anti-corrosion layer is made of materials with anti-corrosion properties, such as epoxy resin. A wear-resistant layer is provided above the anti-corrosion layer. The wear-resistant layer is made of high-strength wear-resistant materials, such as aluminum trioxide. A decorative layer is provided above the wear-resistant layer. The decorative layer can be made with various patterns and colors through processes such as printing and embossing;

[0027] During the production process, first, the moisture-proof layer is pasted above the top seat 5, then the anti-corrosion layer and the wear-resistant layer are coated above the moisture-proof layer, and finally the decorative layer is made above the wear-resistant layer.

[0028] Furthermore, reinforcing ribs are evenly distributed inside the base material layer 1, and the reinforcing ribs can be made of fiberglass materials.

[0029] Further, the slider 4 adopts a dovetail-shaped slider structure, and the number of the sliding grooves 3 is at least two. The base 2 is adhered to the substrate layer 1. When the upper surface layer 6 needs to be installed, the upper surface layer 6 drives the top seat 5 and the slider 4 to be inserted from one side of the sliding groove 3 and docked and installed on the base 2 to complete the installation of the upper surface layer 6. When the upper surface layer 6 needs to be disassembled, the upper surface layer 6 drives the top seat 5 and the slider 4 to slide out from one side of the sliding groove 3.

[0030] The detailed connection means are well-known techniques in the art. All components in this solution are common standard parts or components known to those skilled in the art, and their structures and principles can be known by those skilled in the art through technical manuals or obtained through conventional experimental methods.

[0031] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Any changes, alterations, additions or substitutions made by those of ordinary skill in the art within the scope of the essence of the present invention shall fall within the protection scope of the present invention.

Claims

1. An SPC floor with wear resistance and corrosion resistance, characterized in that: It includes a base layer (1). A base (2) is provided on the top wall of the base layer (1). A plurality of sliding grooves (3) are formed on the upper end surface of the base (2). A slider (4) is slidably and internally embedded in the sliding groove (3). The top wall of the slider (4) extends out of the sliding groove (3), and a top seat (5) is provided between the top walls. An upper surface layer (6) is provided on the top wall of the top seat (5).

2. The wear-resistant and anti-corrosive SPC floor according to claim 1, characterized in that: The upper surface layer (6) includes a moisture-proof layer. An anti-corrosion layer is provided above the moisture-proof layer. A wear-resistant layer is provided above the anti-corrosion layer. A decorative layer is provided above the wear-resistant layer.

3. The wear-resistant and corrosion-proof SPC floor according to claim 1, wherein: Reinforcing ribs are evenly distributed inside the base layer (1).

4. The wear-resistant and anti-corrosive SPC floor according to claim 1, characterized in that: The slider (4) adopts a dovetail-shaped slider structure.

5. The wear-resistant and anti-corrosive SPC floor according to claim 1, wherein: The number of the sliding grooves (3) is at least two.