Novel tail beam body track device of top coal caving support
The novel tailgate platen system addresses structural inefficiencies and blockages in coal mining by stabilizing the connection and preventing coal accumulation, ensuring smooth and reliable coal discharge.
Patent Information
- Application Number
- CN202422216618.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing top-release coal support tail beam insert transmission system has complex structure, low transmission efficiency, high failure rate, poor track connection, incomplete support, and easy accumulation of coal blocks, resulting in unsmooth coal release.
A new tail beam body track device including a first driving mechanism, a guide mechanism and a vibrating motor is designed. The insert plate and the tail beam are connected by a jack, and the guide rail is guided to the slide rail, and a vibrating motor is used to avoid coal accumulation.
The insert plate is stable in movement and complete in support, avoiding coal accumulation and ensuring smooth coal release.
Smart Images

Figure CN223104618U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal fully mechanized mining equipment, in particular to a new tail beam track device for a top coal caving support. Background Art
[0002] Thick coal seams account for an average of about 45% of coal resource reserves and production. Top coal caving is the most common mining method for thick coal seams, and the application of top coal caving technology has been very mature. In the process of top coal caving, the coal on the rear conveyor is crushed under the pressure of the mine and then falls freely through the tail beam control. In the process of top coal caving, the transmission system of the tail beam plug of the hydraulic support plays a key role in the smooth release of coal and mining efficiency.
[0003] In the prior art, the tail beam plug plate transmission system has problems such as complex structure, low transmission efficiency, high failure rate and difficult maintenance. The track guide rails are not tightly connected, the support is incomplete, and there is leakage of gangue. At the same time, during the use of the tail beam plug plate, some coal blocks will accumulate on the plug plate, causing blockage and resulting in unsmooth coal release. Utility Model Content
[0004] The utility model provides a novel tail beam track device for a top coal caving support to solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new tail beam track device of a top coal caving support, comprising a tail beam main body, a plug plate main body is movably inserted on the right side of the tail beam main body, a first driving mechanism is arranged between the lower surface of the plug plate main body and the left inner wall of the tail beam main body, a guiding mechanism is arranged between the lower inner wall of the tail beam main body and the lower surface of the plug plate main body, a rectangular groove is opened on the upper side wall of the plug plate main body near the right edge, a movable plate is installed on the left inner wall of the rectangular groove through a first hinge, a rectangular box is fixedly installed on the plug plate main body corresponding to the lower surface of the movable plate, a second driving mechanism is arranged between the left inner wall of the rectangular box and the lower surface of the movable plate near the right edge, and a vibration motor is installed in the middle position of the lower surface of the movable plate, the upper side of the left side surface of the tail beam main body is connected to the shielding beam through the second hinge, and the front and rear inner walls of the shielding beam and the front and rear inner walls of the tail beam main body are transmission-connected through the third driving mechanism.
[0006] Furthermore, the first driving mechanism includes a jack and a third hinge, the left and right ends of the jack are connected to the third hinge, and the left and right third hinges are respectively connected to the left inner wall of the tail beam body and the left inner wall of the rectangular box.
[0007] Furthermore, the second driving mechanism and the third driving mechanism have the same structure as the first driving mechanism.
[0008] Further, the guiding mechanism includes a guide rail and a slide rail. Guide rails are fixedly installed on the inner walls of the lower sides of the main body of the tail beam near the left side. Slide rails are fixedly installed on the inner walls of the upper sides of the corresponding plug board main bodies. The slide rails are movably clamped on the guide rails.
[0009] Further, the slide rail track is composed of two main rib plates and multiple rib plates.
[0010] Further, a rectangular opening is formed on the corresponding plug board main body of the second driving mechanism.
[0011] Further, pin holes are formed on the lower surfaces of the main body of the tail beam and the plug board main body near the left side, and a pin shaft is inserted into the pin holes.
[0012] Compared with the prior art, the present invention provides a novel tail beam body track device for a top coal caving support, having the following beneficial effects:
[0013] 1. For the novel tail beam body track device of the top coal caving support, the plug board main body is connected to the main body of the tail beam by setting the first driving mechanism, and the plug board main body is movably connected to the main body of the tail beam through the guiding mechanism, so that the structure of the plug board main body is simple, the guiding mechanism is tightly connected, the movement of the plug board main body is more stable, the support is complete, and it is not easy to leak gangue.
[0014] 2. For the novel tail beam body track device of the top coal caving support, by setting the second driving mechanism and the vibration motor to drive the movable plate to reciprocate up and down and vibrate, the functions of the upper and lower movement and vibration of the partial structure of the plug board main body are increased, the accumulation of coal blocks on the plug board main body is effectively avoided, and the coal discharging is smoother. Description of the Drawings
[0015] Figure 1 is a schematic structural view of the present invention;
[0016] Figure 2 is a bottom view of the main body of the tail beam of the present invention;
[0017] Figure 3 is a partial bottom sectional view of the main body of the tail beam of the present invention;
[0018] Figure 4 is a bottom view of the plug board main body of the present invention;
[0019] Figure 5 is a sectional view of the plug board main body of the present invention;
[0020] Figure 6 is a schematic structural view of the jack of the present invention;
[0021] Figure 7 is a bottom view of the slide rail of the present invention.
[0022] In the figure: 1, tail beam body; 2, plug board body; 3, first drive mechanism; 301, jack; 302, third hinge; 4, guide mechanism; 401, guide rail; 402, slide rail; 5, rectangular groove; 6, first hinge; 7, movable plate; 8, rectangular box; 9, second drive mechanism; 10, vibration motor; 11, second hinge; 12, shield beam; 13, third drive mechanism; 14, rectangular opening; 15, pin hole; 16, pin shaft. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1-7 The utility model discloses a new tail beam track device for a top coal caving support, comprising a tail beam body 1, a plug plate body 2 is movably inserted on the right side of the tail beam body 1, a first driving mechanism 3 is arranged between the lower surface of the plug plate body 2 and the left inner wall of the tail beam body 1, a guiding mechanism 4 is arranged between the lower inner wall of the tail beam body 1 and the lower surface of the plug plate body 2, a rectangular groove 5 is opened on the upper side wall of the plug plate body 2 near the right edge, a movable plate 7 is installed on the left inner wall of the rectangular groove 5 through a first hinge 6, a rectangular box 8 is fixedly installed on the plug plate body 2 corresponding to the lower surface of the movable plate 7, a second driving mechanism 9 is arranged between the left inner wall of the rectangular box 8 and the lower surface of the movable plate 7 near the right edge, and a vibration motor 10 is installed in the middle position of the lower surface of the movable plate 7, the upper side of the left side surface of the tail beam body 1 is connected to the shielding beam 12 through a second hinge 11, and the front and rear inner walls of the shielding beam 12 are connected to the front and rear inner walls of the tail beam body 1 through a third driving mechanism 13.
[0025] Specifically, the first driving mechanism 3 includes a jack 301 and a third hinge 302, the left and right ends of the jack 301 are connected with the third hinge 302, and the left and right third hinges 302 are respectively connected to the left inner wall of the tail beam body 1 and the left inner wall of the rectangular box 8.
[0026] In this embodiment, the left and right third hinges 302 and the jack 301 connect the tail beam body 1 with the plugboard body 2 , and the output shaft of the jack 301 can drive the plugboard body 2 to move up and down in the tail beam body 1 .
[0027] Specifically, the second driving mechanism 9 and the third driving mechanism 13 have the same structure as the first driving mechanism 3 .
[0028] In this embodiment, the second driving mechanism 9 enables the movable plate 7 to move up and down reciprocally, and the third driving mechanism 13 adjusts the inclination angle of the main body 1 of the tail beam.
[0029] Specifically, the guiding mechanism 4 includes a guide rail 401 and a slide rail 402. Guide rails 401 are fixedly installed on the inner walls of the lower sides of the main body 1 of the tail beam near the left side, and slide rails 402 are fixedly installed on the inner walls of the upper sides of the corresponding plug board main bodies 2. The slide rails 402 are movably buckled on the guide rails 401.
[0030] In this embodiment, the slide rail 402 moves left and right on the guide rail 401, so as to guide the moving process of the plug board main body 2.
[0031] Specifically, the track of the slide rail 402 is composed of two main rib plates and a plurality of rib plates.
[0032] In this embodiment, the slide rail 402 has high structural strength and is not easily damaged.
[0033] Specifically, a rectangular opening 14 is formed in the corresponding plug board main body 2 of the second driving mechanism 9.
[0034] In this embodiment, the rectangular opening 14 meets the requirement for the up and down movement of the second driving mechanism 9.
[0035] Specifically, pin holes 15 are formed in the lower surfaces of the main body 1 of the tail beam and the plug board main body 2 near the left side, and a pin shaft 16 is inserted into the pin holes 15.
[0036] In this embodiment, when the plug board main body 2 is not in use and in a contracted state, the pin shaft 16 is inserted into the pin hole 15, so as to achieve the effect of limiting and fixing between the main body 1 of the tail beam and the plug board main body 2.
[0037] In use, the main tail beam 1 and the main inserting plate 2 are connected by the left and right third hinge members 302 and the jack 301 in the first driving mechanism 3. The output shaft of the jack 301 can drive the main inserting plate 2 to move up and down within the main tail beam 1. During the process of the main inserting plate 2 being extended and retracted, the slide rail 402 in the guiding mechanism 4 moves left and right along the guide rail 401, making the structure of the main inserting plate 2 simple, making the movement of the main inserting plate 2 more stable, with complete support and not prone to leaking gangue. When the main inserting plate 2 is extended, through the cooperation of the third driving mechanism 13 and the second hinge member 11, the inclination angle of the main tail beam 1 can be adjusted, that is, the inclination angle of the main inserting plate 2 can be adjusted, and then coal caving starts. During the coal caving process, when the upper surface of the main inserting plate 2 docks with coal lumps, the second driving mechanism 9 drives the movable plate 7 to reciprocate up and down along the first hinge member 6. The up and down movement angle of the movable plate 7 is from zero to ten degrees, and then the vibration motor 10 drives the movable plate 7 to vibrate, effectively avoiding the accumulation of coal lumps on the main inserting plate 2 and making the coal caving smoother.
[0038] In summary, for the new tail beam body track device of the top coal caving support, the structure of the main inserting plate 2 is simple, the guiding mechanism 4 is tightly connected, making the movement of the main inserting plate 2 more stable, with complete support and not prone to leaking gangue. At the same time, the up and down movement and vibration functions of some structures of the main inserting plate 2 are added, effectively avoiding the accumulation of coal lumps on the main inserting plate 2 and making the coal caving smoother.
[0039] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A new track device for the tail beam body of a top coal caving support, comprising a tail beam main body (1), characterized in that: A plug plate body (2) is movably inserted on the right side of the tail beam body (1); a first driving mechanism (3) is arranged between the lower surface of the plug plate body (2) and the left inner wall of the tail beam body (1); a guiding mechanism (4) is arranged between the lower inner wall of the tail beam body (1) and the lower surface of the plug plate body (2); a rectangular groove (5) is provided on the upper side wall of the plug plate body (2) near the right edge; a movable plate (7) is installed on the left inner wall of the rectangular groove (5) via a first hinge (6); the movable plate (7) A rectangular box (8) is fixedly mounted on the plug board body (2) corresponding to the lower surface; a second driving mechanism (9) is arranged between the left inner wall of the rectangular box (8) and the lower surface of the movable plate (7) near the right edge; and a vibration motor (10) is installed at the middle position of the lower surface of the movable plate (7); the upper side of the left side surface of the tail beam body (1) is connected to the shielding beam (12) through a second hinge (11); and the front and rear inner walls of the shielding beam (12) are transmission-connected to the front and rear inner walls of the tail beam body (1) through a third driving mechanism (13).
2. The novel tail beam body track device of a top coal caving support according to claim 1, characterized in that: The first driving mechanism (3) comprises a jack (301) and a third hinged member (302), the left and right ends of the jack (301) are both connected to the third hinged member (302), and the left and right third hinged members (302) are respectively connected to the left inner wall of the tail beam body (1) and the left inner wall of the rectangular box (8).
3. A novel tail beam body track device for a top coal caving support according to claim 1, characterized in that: The second driving mechanism (9) and the third driving mechanism (13) have the same structure as the first driving mechanism (3).
4. A new tail beam body track device for a top coal caving support according to claim 1, characterized in that: The guide mechanism (4) comprises a guide rail (401) and a slide rail (402); the guide rail (401) is fixedly mounted on the lower inner wall of the tail beam body (1) near the left side; the slide rail (402) is fixedly mounted on the upper inner wall of the plug board body (2) corresponding to the guide rail (401); and the slide rail (402) is movably buckled and mounted on the guide rail (401).
5. A novel tail beam body track device for a top coal caving support according to claim 4, characterized in that: The slide rail (402) is composed of two main rib plates and a plurality of rib plates.
6. A novel tail beam body track device of a top coal caving support according to claim 1, characterized in that: A rectangular opening (14) is provided on the plug board body (2) corresponding to the second driving mechanism (9).
7. A novel tail beam body track device for a top coal caving support according to claim 1, characterized in that: The tail beam body (1) and the plug plate body (2) are both provided with a pin hole (15) on their lower surfaces near the left side, and a pin shaft (16) is inserted into the pin hole (15).