Three-way catalyst structure of supercharged engine
The turbocharged engine three-way catalytic converter addresses inefficiencies by integrating a temperature control system and oxygen sensors to enhance pre-heating and monitoring, thereby improving conversion efficiency and operational convenience.
Patent Information
- Application Number
- CN202421694450.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing three-way catalyst needs to maintain a certain temperature to ensure the stability of gas conversion when used, but it is not convenient to improve the catalytic efficiency of the catalyst through preheating, and it is not convenient to monitor the oxygen concentration at the output end to determine whether the catalyst is working normally, reducing the convenience of use.
The temperature control component and monitoring component are adopted. The temperature control component is preheated through the heating wire and the temperature sensor. The monitoring component monitors the oxygen concentration through the oxygen sensor and the probe, and feeds the signal back to the vehicle control panel.
It improves the catalytic efficiency and monitoring accuracy of the catalyst, ensures that the three-way catalyst operates under normal working conditions, and improves the convenience of use.
Smart Images

Figure CN223104658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas purification equipment, in particular to a three-way catalytic converter structure for a supercharged engine. Background Art
[0002] A supercharged engine is a technology that increases the gas density in the cylinder by increasing the air pressure in the engine intake duct. It compresses more air into each cylinder, so that more fuel can be burned during each combustion process, thereby generating a greater power output. The supercharged engine can be achieved by mechanical or electrical means. This technology is usually used to improve the power and efficiency of automobiles or other internal combustion engines. A three-way catalytic converter is a device used to reduce the emissions of harmful gases in vehicle exhaust. It is usually installed in the exhaust system of an automobile and is mainly used to reduce the emissions of carbon monoxide, nitrogen oxides, and hydrocarbons in the exhaust. The three-way catalytic converter works by converting these harmful gases into relatively harmless substances such as water vapor, oxygen, and nitrogen. This technology can effectively reduce the environmental pollution of automobile exhaust and is an important part of the modern automobile emission control system.
[0003] A new type of three-way catalytic converter disclosed in the publication number CN206035590U, although this new type of three-way catalytic converter is a transformation combined with the current three-way catalytic converter for automobile exhaust treatment, and is provided with a movable honeycomb porcelain that can rotate with the exhaust gas discharged, which can effectively avoid the problem of blockage caused by the passage of time and greatly increase the service life of the three-way catalytic converter.
[0004] However, this new type of three-way catalytic converter has the following disadvantages:
[0005] When the three-way catalytic converter is in use, it needs to maintain a certain temperature to ensure the stability of gas conversion. This three-way catalytic converter is not convenient to preheat to improve the catalytic efficiency of the catalyst, reducing the gas conversion efficiency;
[0006] This three-way catalytic converter is not convenient to judge whether the three-way catalytic converter is working properly by monitoring the oxygen concentration at the output end, reducing the convenience when using this three-way catalytic converter. Content of the Utility Model
[0007] To solve the above technical problems, the utility model provides a three-way catalytic converter structure for a supercharged engine.
[0008] The present utility model is implemented by the following technical solutions: A three-way catalytic converter structure for a supercharged engine, comprising a conical cylinder A, one end of the conical cylinder A is fixedly connected to a cylindrical cylinder, a temperature control component is sleeved on the surface of the cylindrical cylinder, one end of the cylindrical cylinder is fixedly connected to a conical cylinder B, a circular hole is opened at the top of the conical cylinder B, a monitoring component is sleeved inside the circular hole, a ceramic carrier is fixedly connected inside the cylindrical cylinder, and a catalytic coating is provided on the surface of the ceramic carrier.
[0009] As a further improvement of the above solution, the temperature control component includes an electric heating wire sleeved on the surface of the cylindrical cylinder, one end of the electric heating wire is electrically connected to a processor, a connecting rod is fixedly connected to the bottom of the processor, the surface of the connecting rod penetrates and connects to the top of the cylindrical cylinder, a temperature sensor is fixedly connected to the bottom of the connecting rod, and one end of the temperature sensor is electrically connected to the processor.
[0010] Through the above technical solution, by setting the electric heating wire, the electric heating wire can convert electrical energy into heat energy to heat the cylindrical cylinder after being powered on.
[0011] As a further improvement of the above solution, the monitoring component includes an oxygen sensor sleeved inside the circular hole, probes are arranged in an array at the bottom of the oxygen sensor, and one end of the oxygen sensor is electrically connected to a processor.
[0012] Through the above technical solution, by setting the probes, the detection area of the oxygen sensor inside the conical cylinder B is increased, and the measurement accuracy is improved.
[0013] As a further improvement of the above solution, an outer sleeve is fixedly connected to the surface of the electric heating wire, one end of the outer sleeve abuts against the conical cylinder A, and the other end of the outer sleeve abuts against the conical cylinder B.
[0014] Through the above technical solution, by setting the outer sleeve, a cavity is formed between the outer sleeve and the cylindrical cylinder, and the user can fill heat-insulating materials into the cavity to achieve the purpose of reducing heat dissipation.
[0015] As a further improvement of the above solution, an A connecting flange is fixedly connected to one end of the conical cylinder A, and a B connecting flange is fixedly connected to one end of the conical cylinder B.
[0016] Through the above technical solution, by setting the A connecting flange and the B connecting flange, the purpose of facilitating the connection of the three-way catalytic converter to the pipeline is achieved.
[0017] As a further improvement of the above solution, a support block is fixedly connected to the top of the outer sleeve, a groove is opened at the top of the support block, and a processor is fixedly connected inside the groove.
[0018] Through the above technical solution, by setting the support block, the purpose of supporting the processor is achieved.
[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0020] By setting a temperature control component, when the user uses the three-way catalytic converter, the processor is connected to the vehicle control panel. When the vehicle starts, the processor is powered on and monitors the internal temperature through a temperature sensor. When the temperature is lower than the lowest temperature set by the processor, the heating wire is powered on through the temperature sensor, so that the temperature of the heating wire rises to heat the inside of the cylinder, so that the three-way catalytic converter can improve the catalytic efficiency of the catalyst through preheating and improve the gas conversion efficiency.
[0021] By setting a monitoring component, when the user uses the three-way catalytic converter, the processor is connected to the vehicle control panel. When the vehicle starts, the oxygen sensor is powered on through the processor and monitors the oxygen concentration inside the B cone cylinder through a probe and generates a signal. After the signal is processed by the processor, it is reflected on the vehicle control panel, so that the three-way catalytic converter can judge whether the three-way catalytic converter is working properly by monitoring the oxygen concentration at the output end, improving the convenience when using the three-way catalytic converter. Description of the Drawings
[0022] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0023] Figure 2 It is a schematic diagram of the split structure of the present utility model;
[0024] Figure 3 It is a schematic diagram of the structure of the temperature control component of the present utility model;
[0025] Figure 4 It is a schematic diagram of the structure of the monitoring component of the present utility model;
[0026] Figure 5 It is a schematic diagram of the sectional structure of the present utility model.
[0027] Main Symbol Explanation:
[0028] 1. A cone cylinder; 2. Cylinder; 3. Temperature control component; 301. Heating wire; 302. Processor; 303. Connecting rod; 304. Temperature sensor; 4. B cone cylinder; 5. Monitoring component; 501. Oxygen sensor; 502. Probe; 6. Outer sleeve; 7. A connection flange; 8. B connection flange; 9. Support block; 10. Ceramic carrier. Detailed Embodiments
[0029] Next, in combination with the drawings and specific embodiments, the present utility model will be further described. It should be noted that on the premise of no conflict, the following described embodiments or technical features can be combined arbitrarily to form new embodiments. Embodiment
[0030] Please combine with Figures 1-4 For a three-way catalytic converter structure of a supercharged engine in this embodiment, it includes a conical cylinder A 1. One end of the conical cylinder A 1 is fixedly connected to a cylindrical tube 2. A temperature control component 3 is sleeved on the surface of the cylindrical tube 2. By setting the temperature control component 3, when the user uses this three-way catalytic converter, connect the processor 302 to the vehicle control panel. When the vehicle starts, the processor 302 is powered on and monitors the internal temperature through the temperature sensor 304. When the temperature is lower than the lowest temperature set by the processor 302, the heating wire 301 is powered on through the temperature sensor 304, so that the temperature of the heating wire 301 rises to heat the inside of the cylindrical tube 2, thereby enabling this three-way catalytic converter to improve the catalytic efficiency of the catalyst through preheating and improve the conversion efficiency of the gas. One end of the cylindrical tube 2 is fixedly connected to a conical cylinder B 4. A round hole is opened at the top of the conical cylinder B 4, and a monitoring component 5 is sleeved inside the round hole. By setting the monitoring component 5, when the user uses this three-way catalytic converter, connect the processor 302 to the vehicle control panel. When the vehicle starts, the oxygen sensor 501 is powered on through the processor 302 and monitors the oxygen concentration inside the conical cylinder B 4 through the probe 502 and generates a signal. The signal is processed by the processor 302 and reflected on the vehicle's control panel, thereby enabling this three-way catalytic converter to judge whether the three-way catalytic converter is working properly by monitoring the oxygen concentration at the output end, improving the convenience when using this three-way catalytic converter. A ceramic carrier 10 is fixedly connected inside the cylindrical tube 2, and a catalytic coating is provided on the surface of the ceramic carrier 10.
[0031] The temperature control component 3 includes a heating wire 301 sleeved on the surface of the cylindrical tube 2. One end of the heating wire 301 is electrically connected to a processor 302. The bottom of the processor 302 is fixedly connected to a connecting rod 303. The surface of the connecting rod 303 penetrates and connects to the top of the cylindrical tube 2. The bottom of the connecting rod 303 is fixedly connected to a temperature sensor 304. One end of the temperature sensor 304 is electrically connected to the processor 302. Through the setting of the heating wire 301, after the heating wire 301 is powered on, it can convert electrical energy into heat energy to heat the cylindrical tube 2.
[0032] The monitoring component 5 includes an oxygen sensor 501 sleeved inside the round hole. Probes 502 are arranged in an array at the bottom of the oxygen sensor 501. One end of the oxygen sensor 501 is electrically connected to a processor 302. Through the setting of the probes 502, the detection area of the oxygen sensor 501 for the inside of the conical cylinder B 4 is increased, improving the measurement accuracy.
[0033] The outer sleeve 6 is fixedly connected to the surface of the heating wire 301. One end of the outer sleeve 6 is lapped with the A conical cylinder 1, and the other end of the outer sleeve 6 is lapped with the B conical cylinder 4. Through the setting of the outer sleeve 6, a cavity is formed between the outer sleeve 6 and the cylinder 2, and the user can fill the cavity with heat-insulating materials to achieve the purpose of reducing heat dissipation.
[0034] One end of the A conical cylinder 1 is fixedly connected to the A connecting flange 7, and one end of the B conical cylinder 4 is fixedly connected to the B connecting flange 8. Through the setting of the A connecting flange 7 and the B connecting flange 8, the purpose of facilitating the connection of the three-way catalytic converter to the pipeline is achieved.
[0035] The top of the outer sleeve 6 is fixedly connected to the support block 9. A groove is opened at the top of the support block 9, and the processor 302 is fixedly connected to the inside of the groove. Through the setting of the support block 9, the purpose of supporting the processor 302 is achieved.
[0036] The implementation principle of the structure of the three-way catalytic converter for a supercharged engine in the embodiment of the present application is as follows: When the user uses the three-way catalytic converter, the processor 302 is connected to the vehicle control panel. When the vehicle starts, the processor 302 is powered on and monitors the internal temperature through the temperature sensor 304. When the temperature is lower than the lowest temperature set by the processor 302, the heating wire 301 is powered on through the temperature sensor 304, so that the temperature of the heating wire 301 rises to heat the inside of the cylinder 2 to improve the catalytic efficiency. At the same time, the sensor 501 is powered on through the processor 302 and monitors the oxygen concentration inside the B conical cylinder 4 through the probe 502 and generates a signal. After the signal is processed by the processor 302, it is reflected on the vehicle's control panel.
[0037] The above implementation manners are only the preferred implementation manners of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by those skilled in the art on the basis of the present invention belong to the protection scope required by the present invention.
Claims
1. A three-way catalytic converter structure for a supercharged engine, including a conical cylinder A (1), characterized in that: One end of the A conical cylinder (1) is fixedly connected to a cylindrical tube (2). A temperature control component (3) is sleeved on the surface of the cylindrical tube (2). One end of the cylindrical tube (2) is fixedly connected to a B conical cylinder (4). A round hole is formed at the top of the B conical cylinder (4), and a monitoring component (5) is sleeved inside the round hole. A ceramic carrier (10) is fixedly connected inside the cylindrical tube (2), and a catalytic coating is arranged on the surface of the ceramic carrier (10).
2. The structure of a three-way catalytic converter for a supercharged engine according to claim 1, characterized in that: The temperature control component (3) includes a heating wire (301) sleeved on the surface of the cylindrical tube (2). One end of the heating wire (301) is electrically connected to a processor (302). A connecting rod (303) is fixedly connected to the bottom of the processor (302). The surface of the connecting rod (303) penetrates and is connected to the top of the cylindrical tube (2). A temperature sensor (304) is fixedly connected to the bottom of the connecting rod (303). One end of the temperature sensor (304) is electrically connected to the processor (302).
3. The structure of a three-way catalytic converter for a supercharged engine according to claim 1, characterized in that: The monitoring component (5) includes an oxygen sensor (501) sleeved inside the round hole. Probes (502) are arranged in an array at the bottom of the oxygen sensor (501). One end of the oxygen sensor (501) is electrically connected to the processor (302).
4. The structure of a three-way catalytic converter for a supercharged engine according to claim 2, characterized in that: An outer sleeve (6) is fixedly connected to the surface of the heating wire (301). One end of the outer sleeve (6) is lapped on the A conical cylinder (1), and the other end of the outer sleeve (6) is lapped on the B conical cylinder (4).
5. The structure of a three-way catalytic converter for a supercharged engine according to claim 1, characterized in that: One end of the A conical cylinder (1) is fixedly connected to an A connecting flange (7), and one end of the B conical cylinder (4) is fixedly connected to a B connecting flange (8).
6. The structure of a three-way catalytic converter for a supercharged engine according to claim 4, characterized in that: A support block (9) is fixedly connected to the top of the outer sleeve (6). A groove is formed at the top of the support block (9), and the processor (302) is fixedly connected inside the groove.
Citation Information
Patent Citations
Novel three -way catalytic converter
CN206035590U