Spinning multi-wedge belt pulley
The rotating multiple wedge belt pulley with a chromium-coated aluminum body and carbon-based wear-resistant layer addresses connection instability and wear issues, enhancing engagement and durability.
Patent Information
- Application Number
- CN202421918239.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-09
AI Technical Summary
During the use of existing spinning multi-weed pulleys, the connection between the pulley and the belt is not stable enough and the wear resistance is insufficient.
The pulley body made of aluminum alloy material is equipped with a 30-degree wedge groove and polishing layer on the surface, and is equipped with a corrosion-resistant layer and wear-resistant layer, including a corrosion-resistant layer made of chrome-plated material and a wear-resistant layer of carbide-coated coating, to enhance connection stability and wear resistance.
It improves the connection stability between the pulley and the belt, reduces friction loss and noise, extends service life, and resists corrosion and wear, and improves transmission efficiency.
Smart Images
Figure CN223105201U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt pulleys, in particular to a spin-forged multi-wedge belt pulley. Background Art
[0002] A spin-forged multi-wedge belt pulley is an important component used in a transmission system, mainly for transmitting power and torque. A spin-forged multi-wedge belt pulley is usually disc-shaped, has a central hole for mounting on a shaft, and has multiple wedge-shaped protrusions on its surface for mating with the wedge grooves of a wedge belt to transmit power.
[0003] In the prior art, during the specific use of some traditional spin-forged multi-wedge belt pulleys, it is impossible to make the connection between the belt pulley and the belt more fitting and stable. Therefore, in view of the above problems, a spin-forged multi-wedge belt pulley is proposed. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a spin-forged multi-wedge belt pulley is proposed, aiming to improve the problems that in the prior art, the connection between the belt pulley and the belt cannot be made more fitting and stable and the wear resistance of the belt pulley cannot be improved.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A spin-forged multi-wedge belt pulley, including a belt pulley body, a shaft collar is fixedly connected to the top of the belt pulley body, a limiting groove is opened inside the shaft collar, a plurality of wedge grooves are opened outside the belt pulley body, polishing layers are fixedly connected to both the upper and lower sides of the belt pulley body, corrosion-resistant components for preventing the belt pulley body from being corroded are fixedly connected to the far sides of the two polishing layers, and wear-resistant components are fixedly connected to the far sides of the two corrosion-resistant components.
[0006] As a further description of the above technical solution:
[0007] The corrosion-resistant component includes a corrosion-resistant layer, and the outside of the corrosion-resistant layer is fixedly connected to the outside of the polishing layer.
[0008] As a further description of the above technical solution:
[0009] The wear-resistant component includes a wear-resistant layer, and the outside of the wear-resistant layer is fixedly connected to the outside of the corrosion-resistant layer.
[0010] As a further description of the above technical solution:
[0011] The plurality of wedge grooves are evenly opened according to the outer circumference of the belt pulley body.
[0012] As a further description of the above technical solution:
[0013] The angle of the wedge groove is 30 degrees.
[0014] As a further description of the above technical solution:
[0015] The material of the pulley body is aluminum alloy.
[0016] As a further description of the above technical solution:
[0017] The material of the corrosion-resistant layer is chromium plating.
[0018] As a further description of the above technical solution:
[0019] The material of the wear-resistant layer is carbide coating.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, through the coupling connection between the belt and the wedge groove, the angle of the wedge groove is 30 degrees, so that the driving force can be better transmitted to the belt after bearing the driving force. The pulley body made of aluminum alloy is suitable for occasions where the equipment load is reduced and the transmission efficiency is improved.
[0022] 2. In the utility model, the corrosion-resistant layer can prevent surface damage and corrosion caused by moisture, chemical substances or environmental corrosion. At the same time, in cooperation with the wear-resistant layer, it can effectively extend the service life of the pulley body and maintain its efficient working state. Description of the Drawings
[0023] Figure 1 It is a three-dimensional view of a spinning multi-wedge pulley proposed by the utility model;
[0024] Figure 2 It is a sectional view of the pulley body structure of a spinning multi-wedge pulley proposed by the utility model;
[0025] Figure 3 is Figure 2 the enlarged view at A in
[0026] Figure 4 It is a schematic diagram of the wear-resistant layer structure of a spinning multi-wedge pulley proposed by the utility model.
[0027] Legend:
[0028] 1. Pulley body; 2. Collar; 3. Limit groove; 4. Wedge groove; 5. Polished layer; 6. Corrosion-resistant layer; 7. Wear-resistant layer. Detailed Implementation Modes
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0030] Referring to Figure 1 - Figure 3 As shown, an embodiment provided by the present invention: a spinning multi-wedge pulley, including a pulley body 1. The material of the pulley body 1 is aluminum alloy material. The pulley body 1 made of aluminum alloy material is light in weight and good in thermal conductivity, and is suitable for occasions to reduce the equipment load and improve the transmission efficiency. A collar 2 is fixedly connected to the top of the pulley body 1. It ensures the synchronous rotation of the pulley body 1 and the drive shaft through tight fit with the shaft, and effectively transmits mechanical energy. A limiting groove 3 is opened inside the collar 2. The limiting groove 3 is for limiting when connecting the pulley body 1 and the drive end. A plurality of wedge-shaped grooves 4 are opened on the outside of the pulley body 1. The angle of the wedge-shaped grooves 4 is 30 degrees, so that the belt can be firmly embedded in the grooves, thereby effectively transmitting the driving force and torque, reducing energy loss and improving the transmission efficiency. The plurality of wedge-shaped grooves 4 are evenly opened according to the outer circumference of the pulley body 1.
[0031] Referring to Figure 4 As shown, polishing layers 5 are fixedly connected to both the upper and lower sides of the pulley body 1 to improve the surface finish and smoothness, which not only reduces the frictional loss between the belt and the pulley body 1, but also helps to reduce the running noise and extend the service life of the entire system. Anti-corrosion components for preventing the pulley body 1 from being corroded are fixedly connected to the farther sides of the two polishing layers 5, including a corrosion-resistant layer 6, which can prevent moisture, chemical substances or other corrosive substances in the environment from damaging the pulley surface and keep it in a long-term stable operating state. The material of the corrosion-resistant layer 6 is chrome plating material. The outside of the corrosion-resistant layer 6 is fixedly connected to the outside of the polishing layer 5. The anti-corrosion components are for enhancing the corrosion resistance of the pulley body 1. Wear-resistant components for preventing the pulley body 1 from being worn are fixedly connected to the farther sides of the two anti-corrosion components. The wear-resistant components include a wear-resistant layer 7, which can effectively extend the service life of the pulley body 1 and maintain its efficient working state. The material of the wear-resistant layer 7 is carbide coating. The outside of the wear-resistant layer 7 is fixedly connected to the outside of the corrosion-resistant layer 6. The wear-resistant components are for improving the wear resistance of the pulley body 1.
[0032] Working principle: When using the pulley body 1, the pulley body 1 is connected to the shaft of the driving device in cooperation with the collar 2, and is limit-connected to the shaft of the driving device through the limit groove 3, and then is coupled and connected to the wedge-shaped groove 4 through a belt. The angle of the wedge-shaped groove 4 is 30 degrees, so that the driving force can be better transmitted to the belt after bearing the driving force. The pulley body 1 is made of aluminum alloy and is suitable for occasions where the equipment load needs to be reduced and the transmission efficiency needs to be improved. At the same time, the polishing layer 5 is on the outer surface of the pulley body 1. Through fine polishing treatment, the surface smoothness and flatness of the pulley body 1 are improved, which helps to reduce friction loss and noise, and extend the service life of the belt and the pulley body 1. Then, the corrosion-resistant layer 6 can prevent surface damage and corrosion caused by moisture, chemical substances or environmental corrosion, and at the same time, in cooperation with the wear-resistant layer 7, it can effectively extend the service life of the pulley body 1 and maintain its efficient working state.
[0033] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A spinning multi-wedge pulley, comprising a pulley body (1), characterized in that: A collar (2) is fixedly connected to the top of the pulley body (1). A limiting groove (3) is formed inside the collar (2). A plurality of wedge-shaped grooves (4) are formed on the outside of the pulley body (1). Polishing layers (5) are fixedly connected to both the upper and lower sides of the pulley body (1). Corrosion-resistant components for preventing the pulley body (1) from being corroded are fixedly connected to the remote sides of the two polishing layers (5). Wear-resistant components are fixedly connected to the remote sides of the two corrosion-resistant components. The angle of the wedge-shaped groove (4) is 30 degrees.
2. The spinning multi-wedge pulley according to claim 1, characterized in that: The corrosion-resistant component includes a corrosion-resistant layer (6), and the outside of the corrosion-resistant layer (6) is fixedly connected to the outside of the polishing layer (5).
3. The spinning multi-wedge pulley according to claim 2, characterized in that: The wear-resistant component includes a wear-resistant layer (7), and the outside of the wear-resistant layer (7) is fixedly connected to the outside of the corrosion-resistant layer (6).
4. A spinning multi-wedge pulley according to claim 1, characterized in that: The plurality of wedge-shaped grooves (4) are evenly formed according to the outer circumference of the pulley body (1).
5. A spinning multi-wedge pulley according to claim 1, characterized in that: The material of the pulley body (1) is aluminum alloy.
6. The spinning multi-wedge pulley according to claim 2, wherein: The material of the corrosion-resistant layer (6) is chromium plating.
7. The spinning multi-wedge pulley according to claim 3, characterized in that: The material of the wear-resistant layer (7) is a carbide coating.