Reflecting silver bowl assembly of car lamp
The enhanced car lamp reflector bowl assembly with reinforced structures addresses the issue of deformation and damage from vibrations, ensuring improved structural integrity and safety.
Patent Information
- Application Number
- CN202422448489.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-10-10
AI Technical Summary
Traditional silver bowl components of the headlights are easily damaged or deformed under vibration, affecting lighting effects and safety.
Reinforcement ribs and fixed columns are provided on the installation plate, and columns and mounting brackets are provided at both ends of the bowl body to enhance the connection strength between the bowl body and the installation plate.
Improves the structural strength of the reflective silver bowl assembly of the headlights to prevent deformation and damage, ensuring lighting effect and safety.
Smart Images

Figure CN223105871U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automotive lamps, in particular to a lamp housing reflecting silver bowl assembly. Background Art
[0002] As a key component of automotive lamps, the structural strength of the silver bowl of automotive lamps directly affects the overall performance and safety of the lamps. During the driving of the vehicle, especially under the vibration generated on uneven roads, the traditional silver bowl assembly is prone to damage or deformation, thus affecting the lighting effect and safety of the lamps. Therefore, improving the structural strength of the silver bowl assembly has become an urgent problem to be solved. Summary of the Utility Model
[0003] The technical problem to be solved by the utility model is to provide a lamp housing reflecting silver bowl assembly to effectively solve the problems in the background art.
[0004] To achieve the above purpose, the technical solution adopted by the utility model is: a lamp housing reflecting silver bowl assembly, including:
[0005] A mounting plate;
[0006] A bowl body, a plurality of the bowl bodies are arranged side by side; and are fixedly connected to the mounting plate by welding;
[0007] Wherein, both ends of the upper edge of the mounting plate extend out a first mounting piece and a second mounting piece. At one end of the first mounting piece close to the bowl body, there are a first upright post and a first reinforcing rib. At one end of the second mounting piece close to the bowl body, there is a second reinforcing rib. At the edges of the mounting plate on the left and right sides of the plurality of bowl bodies, there are fixed columns. And at the lower edge of the mounting plate, there is also a mounting bracket.
[0008] Further, the height of the first upright post is the same as that of the fixed column, both are greater than the height of the first reinforcing rib and the second reinforcing rib, and at the top end of the side of the first upright post away from the bowl body, there is also a triangular protrusion.
[0009] Further, bolt holes are also provided at the upper parts of the first mounting piece and the second mounting piece.
[0010] Further, the first reinforcing rib is arranged in a T-shaped structure, and the edges of the first reinforcing rib are all rounded.
[0011] Further, the second reinforcing rib is arranged in a T-shaped structure, the horizontal length of the T-shaped structure is greater than the vertical length, and the horizontal length of the T-shaped structure is arranged in an outer arc.
[0012] Further, the mounting bracket includes two brackets and a bracket plate fixedly connected to the brackets, and the bracket plate is arranged parallel to the mounting plate up and down.
[0013] Further, two mounting holes are provided on the support plate, and a mounting groove is provided around one of the mounting holes.
[0014] Further, a semi-circular boss protruding from the surface of the support plate is provided between the mounting hole and the mounting groove, and the boss surrounds the lower half of the mounting hole away from the bowl body.
[0015] Further, on one side of the support plate and at the edge of the mounting plate, a second upright post is provided.
[0016] Further, the bowl body is made of a material with a high reflectivity.
[0017] The beneficial effect of the present utility model is that by providing reinforcing ribs on the mounting plate and fixing columns at both ends of the bowl body, the connection strength between the bowl body and the mounting plate is enhanced, and the structural strength of the overall device is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0019] Figure 1 It is a schematic structural diagram of an automotive headlight reflective silver bowl assembly in an embodiment of the present utility model;
[0020] Figure 2 It is a side view of an automotive headlight reflective silver bowl assembly in an embodiment of the present utility model;
[0021] Figure 3 It is Figure 2 an enlarged view of part A in
[0022] Reference numerals: 1, bowl body; 2, mounting plate; 21, first mounting piece; 22, second mounting piece; 3, first upright post; 31, triangular protrusion; 4, first reinforcing rib; 5, second reinforcing rib; 6, fixing column; 7, mounting bracket; 71, bracket; 72, support plate; 721, mounting hole; 8, mounting groove; 9, boss; 10, second upright post. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments.
[0024] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which this utility model belongs. The terms used in the description of this utility model are for the purpose of describing specific embodiments only and are not intended to limit this utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0026] As Figures 1 to 3 shown in the headlight reflector silver bowl assembly, it includes: a bowl body 1 and a mounting plate 2, and a plurality of bowl bodies 1 are arranged side by side; and are fixedly connected to the mounting plate 2 by welding; wherein, at both ends of the upper edge of the mounting plate 2, a first mounting piece 21 and a second mounting piece 22 extend out. At one end of the first mounting piece 21 close to the bowl body 1, a first upright column 3 and a first reinforcing rib 4 are provided. At one end of the second mounting piece 22 close to the bowl body 1, a second reinforcing rib 5 is provided. Fixed columns 6 are provided at the edges of the mounting plate 2 on the left and right sides of the plurality of bowl bodies 1, and a mounting bracket 7 is further provided at the lower edge of the mounting plate 2.
[0027] The implementation process of this utility model is to place five bowl bodies 1 side by side in the middle of the mounting plate 2, ensure that the spacing between them is uniform and meets the design requirements, use welding equipment to firmly weld the bowl bodies 1 to the mounting plate 2. After welding is completed, fix the columns 6 at both edges of the bowl body 1; install the first reinforcing rib 4 and the second reinforcing rib 5 at the corresponding positions of the mounting plate 2. The reinforcing ribs should be arranged in a T-shaped structure and rounded. Install the first upright column 3 at one end of the first mounting piece 21 close to the bowl body 1. At the same time, install the mounting bracket 7 at the lower part of the mounting plate 2 to ensure that the support plate 72 is parallel to the mounting plate 2 up and down. The beneficial effect of this utility model is that by setting reinforcing ribs on the mounting plate and fixing columns at both ends of the bowl body, the connection strength between the bowl body and the mounting plate is enhanced, and the structural strength of the overall device is improved.
[0028] In the present utility model, the height of the first upright post 3 is the same as that of the fixed post 6, and both are greater than the heights of the first reinforcing rib 4 and the second reinforcing rib 5. Moreover, a triangular protrusion 31 is provided at the top end of the side of the first upright post 3 away from the bowl body 1. The first upright post 3 and the fixed post 6 serve as key support structures. Their relatively high design enables them to more effectively bear the forces and pressures from the vehicle lamp or other external factors, enhancing the stability of the entire assembly in the vertical direction and preventing deformation or damage caused by vibration or impact. The triangular protrusion 31 at the top end of the first upright post 3 may be used for precise positioning and installation with other components (such as the vehicle lamp housing, heat sink, etc.), simplifying the assembly process, improving production efficiency and accuracy. At the same time, the triangular protrusion 31 can also serve as an additional fixing point to further increase the firmness of the connection.
[0029] In the present utility model, bolt holes are also provided in the upper parts of the first mounting piece 21 and the second mounting piece 22. The design of the bolt holes enables the vehicle lamp reflecting silver bowl assembly to be conveniently connected and fixed to other components (such as the vehicle lamp housing, radiator, etc.) by bolts. This is not only simple and fast but also highly reliable, ensuring a tight connection between the components. The positions of the bolt holes on the mounting pieces are usually precisely calculated to ensure that they can be accurately aligned with the corresponding hole positions of other components during the assembly process, facilitating accurate positioning and installation and avoiding assembly difficulties or performance degradation caused by position deviation.
[0030] In the present utility model, the first reinforcing rib 4 is arranged in a T-shaped structure, and the edges of the first reinforcing rib 4 are all rounded. The T-shaped structure has relatively high load-bearing capacity and stability in mechanics. By increasing the cross-sectional area of the material in the vertical direction, the reinforcing rib can more effectively resist deformation when subjected to external forces, thereby enhancing the strength and rigidity of the component. Rounding the edges of the reinforcing rib can effectively reduce the stress concentration phenomenon. At right angles or acute angles, the material is prone to stress concentration when subjected to external forces, leading to local damage of the component. The rounded corner design can disperse these stresses, enabling the forces to be more evenly distributed on the reinforcing rib, thereby improving the durability and service life of the component.
[0031] In the present utility model, the second reinforcing rib 5 is arranged in a T-shaped structure. The transverse length of the T-shaped structure is greater than the longitudinal length, and the transverse length of the T-shaped structure is arranged in an outer arc shape. By increasing the transverse length of the T-shaped structure, the reinforcing rib has a larger cross-sectional area in the horizontal direction, thereby enhancing the load-bearing capacity and stability of the component in the horizontal direction. When the reinforcing rib is subjected to an external force, it can better resist deformation and damage. The outer arc setting improves the fluidity of the plastic melt during the injection molding process. The arc shape can reduce the flow resistance, making it easier for the plastic melt to fill into all corners of the reinforcing rib, thereby improving the quality and efficiency of injection molding. In addition, the arc shape also helps to reduce defects such as air bubbles and shrink marks generated during the injection molding process, and improves the yield rate.
[0032] In the present utility model, the mounting bracket 7 includes two brackets 71 and a bracket plate 72 fixedly connected to the brackets 71. The bracket plate 72 is arranged parallel to the mounting plate 2 up and down. Through the support of the two brackets 71, the mounting bracket 7 can more effectively disperse the weight and force from the mounting plate 2 and the components thereon, making the entire structure more stable and capable of withstanding a greater load. The bracket plate 72 is arranged parallel to the mounting plate 2 up and down, ensuring the relative position stability between the two, reducing the additional stress and deformation caused by misalignment or inclination, and also helping to improve the integrity and stiffness of the entire structure.
[0033] As a preference of the above embodiment, two mounting holes 721 are provided on the bracket plate 72, and a mounting groove 8 is provided around one of the mounting holes 721. The design of the mounting holes 721 and the mounting groove 8 helps to disperse the stress and concentrated force generated during the installation process. Through reasonable layout and dimension design, it can be ensured that the material around the mounting hole can withstand sufficient load, thereby enhancing the structural strength and stability of the entire mounting bracket. The existence of the mounting groove 8 can also be used to install a locking device or take other anti-loosening measures to ensure that the installed component will not loosen or fall off due to vibration or external force during use.
[0034] As a preference of the above embodiment, a semi-circular boss 9 protruding from the surface of the bracket plate 72 is further provided between the mounting hole 721 and the mounting groove 8, and the boss 9 surrounds the lower half of the mounting hole 721 away from the bowl body 1. The semi-circular boss 9 directly surrounds the lower half of the mounting hole 721, and this area is often where the force is more concentrated. The design of the boss 9 can increase the material thickness and cross-sectional area of this area, thereby enhancing its local strength and rigidity. It is particularly important for preventing deformation or damage caused by the weight, vibration or external force of the installed component. The design of the semi-circular boss 9 can be used as a guiding and positioning device for the installation of fasteners. During the installation process, the boss 9 can guide the fastener to accurately align with the mounting hole, reduce the installation error, and improve the installation accuracy. At the same time, the boss 9 can also limit the movement range of the fastener to a certain extent and improve the installation stability.
[0035] Preferably, as in the above embodiment, on one side of the support plate 72 and at the edge of the mounting plate 2, a second column 10 is further provided. The addition of the second column 10 can effectively disperse the loads borne by the mounting plate 2 and the support plate 72. When subjected to external forces, the second column 10 can share part of the force, thus reducing the burden on other components and improving the load-bearing capacity of the entire structure. The column is an important part of the support structure, and the addition of the second column 10 further enhances the support capacity at the edge of the mounting plate 2, helping to prevent the mounting plate from deforming or being damaged due to uneven stress during long-term use.
[0036] In the present utility model, the bowl body 1 is made of a material with a high reflectivity. The material with a high reflectivity can effectively reflect light, enabling the light irradiated on the surface of the bowl body to be fully utilized. This can not only improve the brightness of the bowl body itself but also guide the light to other areas, enhancing the overall lighting effect.
[0037] Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification is only to illustrate the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A headlight reflector silver bowl assembly, characterized in that: Comprising: Mounting plate (2); Bowl body (1), a plurality of said bowl bodies (1) are arranged side by side; and are fixedly connected to the mounting plate (2) by welding; Wherein, at both ends of the upper edge of the mounting plate (2), a first mounting piece (21) and a second mounting piece (22) extend out. At one end of the first mounting piece (21) close to the bowl body (1), a first upright post (3) and a first reinforcing rib (4) are provided. At one end of the second mounting piece (22) close to the bowl body (1), a second reinforcing rib (5) is provided. On the mounting plate (2), fixing posts (6) are provided at the edges on both the left and right sides of the plurality of bowl bodies (1). At the lower edge of the mounting plate (2), a mounting bracket (7) is further provided.
2. The headlamp reflecting silver bowl assembly according to claim 1, characterized in that, The height of the first upright post (3) is the same as the height of the fixing post (6), both are greater than the height of the first reinforcing rib (4) and the second reinforcing rib (5), and at the top of one side of the first upright post (3) away from the bowl body (1), a triangular protrusion (31) is provided.
3. The headlight reflecting silver bowl assembly according to claim 1, characterized in that, Bolting holes are further provided at the upper parts of the first mounting piece (21) and the second mounting piece (22).
4. The headlight reflection silver bowl assembly according to claim 1, characterized in that, The first reinforcing rib (4) is arranged in a T-shaped structure, and the edges of the first reinforcing rib (4) are all rounded.
5. The headlight reflector silver bowl assembly according to claim 1, wherein, The second reinforcing rib (5) is arranged in a T-shaped structure, the horizontal length of the T-shaped structure is greater than the vertical length, and the horizontal length of the T-shaped structure is arranged in an outer arc.
6. The headlamp reflecting silver bowl assembly according to claim 1, wherein, The mounting bracket (7) includes two brackets (71) and a bracket plate (72) fixedly connected to the brackets (71), and the bracket plate (72) is arranged parallel to the mounting plate (2) up and down.
7. The headlight reflecting silver bowl assembly according to claim 6, characterized in that, Two mounting holes (721) are provided on the bracket plate (72), and a mounting groove (8) is provided around one of the mounting holes (721).
8. The headlamp reflective silver bowl assembly according to claim 7, wherein, Between the mounting hole (721) and the mounting groove (8), a semi-circular boss (9) protruding from the surface of the bracket plate (72) is further provided, and the boss (9) surrounds the lower half of the mounting hole (721) away from the bowl body (1).
9. The headlight reflecting silver bowl assembly according to claim 6, characterized in that, On one side of the bracket plate (72), and at the edge of the mounting plate (2), a second upright post (10) is further provided.
10. The headlight reflector silver bowl assembly according to claim 1, characterized in that, The bowl body (1) is made of a material with a high reflectivity.