Special electric heating drying furnace for photovoltaic glass lip tiles
The electric heating furnace with temperature control and air circulation addresses the inefficiencies in glass lip brick drying, achieving rapid, energy-efficient, and safe drying of glass lip bricks.
Patent Information
- Application Number
- CN202422300883.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing photovoltaic glass lip tiles drying equipment has problems such as long drying time, large energy consumption and poor product quality, especially in high temperature environments that are prone to damage.
The temperature control components and circulating air components are designed to maintain temperature uniformity through the circulation of air flow in the furnace body, and cool naturally after insulation. Combined with the rail and furnace truck design, automatic drying is achieved and manual operation is avoided.
Fast and energy-saving lip tiles drying are achieved, improving product quality and safety, and reducing energy consumption and manual operation risks.
Smart Images

Figure CN223106556U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drying equipment, in particular to an electric drying furnace special for photovoltaic glass lip bricks. Background Art
[0002] The photovoltaic glass lip brick is one of the key components in the production of photovoltaic glass. During the cold processing of the lip brick, due to the water cooling of the cutting saw blade and the surface grinder, a certain amount of water infiltrates into the lip brick, and some water penetrates deep into the interior of the lip brick through the newly cut and ground surface, making it difficult to completely dry the lip brick. If this part of the water is not drained before use, when the lip brick is impacted by high-temperature glass liquid, the probability of fracture is high. Even if the lip brick does not break, after the lead head is introduced, the process of continuously discharging water vapor from the lip brick will greatly extend the bubble discharging time of the lip brick and increase the loss of brick replacement. Currently, most photovoltaic glass factories remove moisture from the lip bricks by baking them beside the tank furnace. This method takes a long time, and some even bake for more than one month. When the lip brick needs to be replaced urgently, the drying time is significantly insufficient. Moreover, the temperature beside the tank furnace is also relatively low, and the moisture deep inside the lip brick cannot be completely baked dry.
[0003] Chinese invention with application number CN202310425429.4 discloses a silicon wafer drying device and drying method for making solar photovoltaic glass. The utility model is a silicon wafer drying device for making solar photovoltaic glass, which fully considers the internal air pressure change. Heat source ventilation openings are dispersedly designed inside to allow air to flow downward from the top through the drying area. Using the principle of high-pressure environment converting to low-pressure, when the air reaches the bottom, it squeezes and rises around, increasing air circulation on the basis of drying, and accelerating the drying speed and quality.
[0004] However, in this technical solution, hot air is continuously introduced to dry downward through the heat source ventilation openings, and the air squeezes and rises at the bottom. But such a process requires continuous introduction of hot air to proceed, resulting in high energy consumption. Moreover, the gas discharged from the equipment during this process still carries a large amount of heat energy, causing heat loss. Summary of the Invention
[0005] The purpose of the utility model is to address the deficiencies of the prior art by providing an electric drying furnace special for photovoltaic glass lip bricks, which is provided with a temperature control component to heat the furnace body. By setting a circulating air component, the circulating flow of gas is agitated inside the furnace body to ensure temperature uniformity.
[0006] After entering the heat preservation stage, the temperature inside the furnace body is maintained. After the heat preservation ends, the power is cut off and the temperature naturally drops to room temperature. The circulating air component continues to agitate the circulating flow of gas to dry the lip brick, solving the problems of long drying time and high energy consumption.
[0007] To achieve the above object, the present utility model provides the following technical solutions: A special electrothermal drying furnace for photovoltaic glass lip bricks, comprising a furnace body, wherein a track is penetratingly provided at the bottom of the furnace body; a furnace car is provided on the track; a circulating air component is provided on the furnace body, and the circulating air component agitates the air flow in the inner cavity of the furnace body to circulate; a temperature control component is further provided in the two side walls of the furnace body, and the temperature control component heats the air flow in the inner cavity of the furnace body and detects the temperature in the inner cavity of the furnace body.
[0008] As a preference, a furnace door is rotatably provided at the front end of the furnace body, a lock head is installed on the furnace door, and a lock catch is fixedly installed on the furnace body, and the lock catch is located on one side of the lock head.
[0009] As a preference, a plurality of cushion blocks are provided at the bottom of the track.
[0010] As a preference, a plurality of groups of track wheels are provided at the bottom of the furnace car.
[0011] As a preference, the length of the inner cavity of the furnace body is L1, the length of the track is L2, and the length of the furnace car is L3, and there is a relationship of L2>L1+L3 among the three.
[0012] As a preference, the circulating air component includes an air duct and a blower; the air duct is opened in the top and two side walls of the furnace body, and the bottom of the air duct is communicated with the inner cavity of the furnace body; a plurality of groups of blowers are provided on the top of the furnace body, the input end at the top of the blower is connected with a driving member through belt transmission, and the output end at the bottom of the blower is rotatably connected with a fan, and the fan is located in the air duct at the top of the furnace body.
[0013] As a preference, the temperature control component includes a heating element and a temperature measuring element; a plurality of groups of heating elements are provided, and the heating elements are evenly distributed in the two side air ducts; the temperature measuring element is provided at the top in the inner cavity of the furnace body.
[0014] As a preference, an exhaust hole is further provided at the top of the furnace body, and the exhaust hole is connected with a control rod for controlling the opening size of the exhaust hole.
[0015] As a preference, the control rod includes a grip, a connecting rod and a flap; the lower end of the grip is rotatably connected to the rear end of the furnace body; one end of the connecting rod is rotatably connected to the top of the grip, and the connecting rod penetrates through the exhaust hole; the flap is provided at the other end of the connecting rod, and the flap is fixedly connected with the connecting rod.
[0016] As a preference, the flap is arranged in a shape imitating the orifice of the exhaust hole.
[0017] The beneficial effects of the present utility model are as follows:
[0018] (1) By setting a temperature control component to heat the inside of the furnace body and monitor the temperature, and by setting a circulating air component to agitate the circulating flow of gas inside the furnace body to ensure temperature uniformity. After entering the heat preservation stage, the temperature inside the furnace body is maintained. After the heat preservation ends, the power is cut off and it cools naturally to room temperature. The circulating air component continues to agitate the circulating flow of gas, and under the influence of high temperature and fast-flowing air, the lip bricks are quickly dried, saving energy consumption and improving the efficiency of drying the lip bricks.
[0019] (2) By setting a fan in the top air duct and blowing the air swirls out from the bottoms of the two side air ducts, while agitating the circulating flow of gas inside the furnace body, it avoids the air swirl generated by the fan directly acting on the lip bricks, causing damage and defects to the lip bricks, and improving the product quality of the lip bricks.
[0020] (3) By setting a track and a furnace cart, placing the lip bricks to be dried on the furnace cart, and then pushing the furnace cart into the furnace body for drying, it avoids the need for manual entry into the high-temperature furnace body to pick up and place the lip bricks, increasing the safety of manual work.
[0021] In summary, the utility model has the advantages of energy saving, high drying efficiency, high product quality, high safety, etc. Description of the Drawings
[0022] Figure 1 is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 is a partial cross-sectional view of the utility model;
[0024] Figure 3 is Figure 2 the enlarged view at A in
[0025] Figure 4 is a partial cross-sectional view of the utility model;
[0026] Figure 5 is a schematic diagram of the circulating air working;
[0027] Figure 6 is a partial cross-sectional view of the utility model;
[0028] Reference Numerals in the Drawings: 1. Furnace body; 11. Furnace door; 12. Lock head; 13. Lock catch; 2. Track; 21. Spacer block; 3. Furnace cart; 31. Track wheel; 4. Circulating air component; 41. Air duct; 42. Fan; 421. Driving part; 422. Fan blade; 5. Temperature control component; 51. Heating element; 511. Protective cover; 52. Temperature measuring element; 6. Exhaust hole; 61. Control rod; 611. Grip; 612. Link; 613. Flap. Detailed Embodiments
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.
[0030] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more, unless otherwise specifically defined.
[0031] Embodiment 1
[0032] As Figures 1 to 5 shown, this embodiment provides a special electrothermal drying furnace for photovoltaic glass lip bricks, including a furnace body 1, and is characterized in that it further includes: a track 2 is penetrated through the bottom of the furnace body 1; a furnace car 3 is arranged on the track 2; a circulating air component 4 is arranged on the furnace body 1, and the circulating air component 4 agitates the air flow in the inner cavity of the furnace body 1 to circulate; a temperature control component 5 is further arranged in the two side walls of the furnace body 1, and the temperature control component 5 heats the air flow in the inner cavity of the furnace body 1 and detects the temperature in the inner cavity of the furnace body 1.
[0033] It is worth mentioning here that by setting the track 2 and the furnace car 3, the lip bricks to be dried are placed on the furnace car 3, and then the furnace car 3 is pushed into the furnace body 1 for drying, avoiding the need for manual entry into the high-temperature furnace body 1 to pick up and place the lip bricks, and increasing the safety of manual work.
[0034] A furnace door 11 is rotatably arranged at the front end of the furnace body 1, a lock head 12 is installed on the furnace door 11, and a lock catch 13 is fixedly installed on the furnace body 1, and the lock catch 13 is located on one side of the lock head 12.
[0035] It is worth mentioning here that setting the lock 12 to cooperate with the lock catch 13 to control the opening and closing of the furnace door 11 is simple and convenient.
[0036] A number of cushion blocks 21 are arranged at the bottom of the track 2.
[0037] It is worth mentioning here that by setting the cushion blocks 21 to support the bottom of the track 2 and keep the track 2 horizontal, it is possible to avoid the inclination of the track 2 from increasing the resistance to the pushing of the furnace car 3.
[0038] A number of groups of track wheels 31 are arranged at the bottom of the furnace car 3.
[0039] It is worth mentioning here that the track wheels 31 are set to limit the movement of the furnace car 3 to prevent the furnace car 3 from deviating out of the track 2 during the movement process.
[0040] The length of the inner cavity of the furnace body 1 is L1, the length of the track 2 is L2, and the length of the furnace car 3 is L3. There is a relationship of L2 > L1 + L3 among the three.
[0041] It is worth mentioning here that setting L2 > L1 + L3 facilitates the opening and closing of the furnace door 11 when the furnace car 3 moves in the track 2.
[0042] Embodiment 2
[0043] As Figure 2 、 4 、Figure 5 shows, where the same or corresponding components as those in Embodiment 1 adopt the corresponding reference numerals in Embodiment 1. For the sake of simplicity, only the differences from Embodiment 1 will be described below. The difference between this Embodiment 2 and Embodiment 1 is that the circulating air component 4 includes an air duct 41 and a fan 42; the air duct 41 is opened in the top and both side walls of the furnace body 1, and the bottom of the air duct 41 is communicated with the inner cavity of the furnace body 1; a number of groups of the fans 42 are arranged on the top of the furnace body 1. The input end at the top of the fan 42 is connected by a belt drive to a driving member 421, and the output end at the bottom of the fan 42 is rotatably connected to a fan 422, and the fan 422 is located in the air duct 41 at the top of the furnace body 1.
[0044] It should be noted here that the air duct 41 is not communicated with the outside. When the fan 422 works in the air duct 41, the generated air vortex will not exchange heat with the outside, nor will it introduce external air flow into the furnace body 1 to increase the air pressure.
[0045] It is worth mentioning here that by setting the fan 422 in the top air duct 41 and blowing the cyclone from the bottom of the two side air ducts 41, while agitating the circulating flow of the gas in the furnace body 1, it is avoided that the cyclone generated by the fan 422 directly acts on the lip brick, causing damage and defects to the lip brick, and improving the product quality of the lip brick; multiple groups of fans 42 are set to agitate the air flow in multiple areas of the furnace body 1, so that the temperature in the furnace is more evenly distributed.
[0046] Embodiment III
[0047] As Figure 2 、 4 、shown in Figure 5, the temperature control component 5 includes a heating element 51 and a temperature measuring element 52; several groups of the heating elements 51 are provided, and the heating elements 51 are evenly distributed in the two side air ducts 41; the temperature measuring element 52 is arranged at the top in the inner cavity of the furnace body 1.
[0048] It should be noted here that the heating element 51 is set in the air duct 41 to heat the air in the air duct 41, and then the heated air circulates and flows into the inner cavity of the furnace body 1; a protective cover 511 is arranged outside the circuit connected to the heating element to protect the circuit.
[0049] It is worth mentioning here that the temperature measuring element 52 can timely detect the temperature in the furnace body 1 in real time, keep the temperature constant after confirming that a certain temperature is reached, and then cut off the power supply and let it cool naturally to room temperature. In this process, the moisture in the deep layer of the lip brick is completely removed, saving energy, and it can also be timely feedback through the temperature measuring element 52 when a fault occurs.
[0050] Embodiment IV
[0051] As Figure 1 、 6 shown, an exhaust hole 6 is further arranged at the top of the furnace body 1, and the exhaust hole 6 is connected with a control rod 61 for controlling the opening size of the exhaust hole 6.
[0052] The control rod 61 includes a grip 611, a connecting rod 612 and a flap 613;
[0053] The lower end of the grip 611 is rotatably connected to the rear end of the furnace body 1; one end of the connecting rod 612 is rotatably connected to the top of the grip 611, and the connecting rod 612 penetrates through the exhaust hole 6; the flap 613 is arranged at the other end of the connecting rod 612, and the flap 613 is fixedly connected to the connecting rod 612.
[0054] The flap 613 is arranged in a shape imitating the opening of the exhaust hole 6.
[0055] Here, it is worth mentioning that the exhaust holes 6 are provided to timely discharge the moisture baked out, improving the drying efficiency of the lip bricks. By driving the connecting rod 612 to rotate through the handle 611, and then driving the flap 613 to rotate to control the opening size of the exhaust holes 6, the water vapor discharge rate can be conveniently adjusted according to the actual production situation.
[0056] Working steps
[0057] The worker places the lip bricks to be dried on the furnace cart 3, pushes the furnace cart 3 into the furnace body 1, closes the furnace door 11, turns on the temperature control component 5 and the circulating air component 4. The heating element 52 heats the air in the air duct 41. Under the rotation of the fan 422, a cyclone is generated to promote the circulating flow of the air into the inner cavity of the furnace body 1. After heating to a certain temperature, according to the data detected by the temperature measuring element 52, the output power of the heating element 52 is adjusted, and heat preservation is carried out for a period of time. After the heat preservation ends, the power is cut off and the temperature drops naturally to room temperature. The furnace door 11 is opened, the furnace cart 3 is pulled out, the dried lip bricks are taken out, and another batch of lip bricks is placed for drying.
[0058] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An electrothermal drying furnace dedicated to a lip brick of photovoltaic glass, comprising a furnace body, characterized in that, The bottom of the furnace body is provided with a track penetrating therethrough; A furnace car is arranged on the track; A circulating air component is arranged on the furnace body, and the circulating air component agitates the air flow in the inner cavity of the furnace body to circulate; Temperature control components are also arranged in the two side walls of the furnace body, and the temperature control components heat the air flow in the inner cavity of the furnace body and detect the temperature in the inner cavity of the furnace body.
2. The special electrothermal drying furnace for photovoltaic glass lip bricks according to claim 1, characterized in that, A furnace door is rotatably arranged at the front end of the furnace body, a lock head is installed on the furnace door, and a lock catch is fixedly installed on the furnace body, and the lock catch is located on one side of the lock head.
3. The special electrothermal drying furnace for photovoltaic glass lip bricks according to claim 1, characterized in that Several cushion blocks are arranged at the bottom of the track.
4. The special electrothermal drying furnace for photovoltaic glass lip bricks according to claim 1, characterized in that, Several groups of track wheels are arranged at the bottom of the furnace car.
5. The special electrothermal drying furnace for photovoltaic glass lip bricks according to claim 4, characterized in that, The length of the inner cavity of the furnace body is L1, the length of the track is L2, and the length of the furnace car is L3, and L2 > L1 + L3.
6. An electric heating drying furnace for a special photovoltaic glass lip brick according to any one of claims 1-5, characterized in that, The circulating air component includes an air duct and a fan; The air duct is opened in the top and two side walls of the furnace body, and the bottom of the air duct is communicated with the inner cavity of the furnace body; Several groups of fans are arranged on the top of the furnace body, the input end at the top of the fan is connected with a driving part through belt transmission, and the output end at the bottom of the fan is rotatably connected with a fan blade, and the fan blade is located in the air duct at the top of the furnace body.
7. An electric heating drying furnace specifically for photovoltaic glass lip bricks according to claim 6, characterized in that, The temperature control component includes a heating element and a temperature measuring element; Several groups of heating elements are arranged, and the heating elements are evenly distributed in the two side air ducts; The temperature measuring element is arranged at the top in the inner cavity of the furnace body.
8. An electric heating drying furnace specifically for photovoltaic glass lip bricks according to claim 6, characterized in that, An exhaust hole is also arranged at the top of the furnace body, and the exhaust hole is connected with a control rod for controlling the opening size of the exhaust hole.
9. The special electrothermal drying furnace for photovoltaic glass lip bricks according to claim 8, characterized in that, The control rod includes a handle, a connecting rod and a flap; The lower end of the handle is rotatably connected to the rear end of the furnace body; One end of the connecting rod is rotatably connected to the top of the handle, and the connecting rod penetrates through the exhaust hole; The flap is arranged at the other end of the connecting rod, and the flap is fixedly connected with the connecting rod.
10. According to the special electrothermal drying furnace for photovoltaic glass lip bricks described in claim 9, it is characterized in that The flap is arranged in a shape imitating the orifice of the exhaust hole.
Citation Information
Patent Citations
Solar photovoltaic glass manufacturing silicon wafer drying equipment and drying method
CN116592601A