Automatic feeding device for aluminum bar heating furnace
The automated feeding system for aluminum rod heating furnaces addresses safety and positioning challenges by using a multi-chamber design with a gripping mechanism for continuous and precise loading, enhancing efficiency and safety.
Patent Information
- Application Number
- CN202422138069.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing aluminum rods require manual feeding during heating, which poses safety hazards and is difficult to accurately grasp the location, which affects processing efficiency.
An automatic feeding device for aluminum rod heating furnace is designed, including a heating furnace, a fixing mechanism, an opening and closing mechanism and a conveying mechanism. Through the cooperation of the clamping mechanism and the conveying mechanism, the continuous automatic feeding of aluminum rods is realized, and the feeding process is controlled by infrared sensors.
The continuous automatic feeding of aluminum rods is realized, which improves feeding efficiency and stability, reduces the burden on staff, and ensures safety. At the same time, the multi-chamber design improves processing efficiency.
Smart Images

Figure CN223106651U_ABST
Abstract
Description
Technical Field:
[0001] The utility model relates to the field of aluminum profile processing, and particularly relates to an automatic feeding device for an aluminum bar heating furnace. Background Art:
[0002] An aluminum bar heating furnace is a device that heats aluminum bars to change the mechanical properties of the aluminum bars and improve the quality of processed products. In the prior art, when heating aluminum bars, it is necessary to manually put the aluminum bars to be heated into the heating furnace for heating. The temperature inside the heating furnace is relatively high, which not only easily damages personnel but also makes it difficult to accurately grasp the placement position of the aluminum bars. Summary of the Utility Model:
[0003] The utility model provides an automatic feeding device for an aluminum bar heating furnace, which solves the problem of manual feeding in the prior art.
[0004] The technical solution of the utility model is as follows: An automatic feeding device for an aluminum bar heating furnace includes:
[0005] A heating furnace, the interior of which is divided into a plurality of feeding chambers;
[0006] A fixing mechanism, which is installed in each of the feeding chambers;
[0007] An opening and closing mechanism, which is installed at the feeding port of each of the feeding chambers;
[0008] A conveying mechanism, which includes tracks symmetrically arranged under the heating furnace. One end of the track is slidably connected with a horizontal sliding rod, and the other end of the track is rotatably connected with a bidirectional threaded rod. The bidirectional threaded rod is connected with a second rotating motor. Two sliding blocks are slidably connected to the two tracks through a sliding mechanism. A clamping mechanism is connected between the two sliding blocks. The clamping mechanism includes a hinge block, symmetric main hinge rods are hinged on both sides of the hinge block, symmetric sub-hinge rods are hinged between the two main hinge rods, a ring-shaped hinge block is hinged at one end of the two sub-hinge rods away from the main hinge rods, and a second telescopic cylinder is fixedly sleeved on the ring-shaped hinge block.
[0009] Preferably, the opening and closing mechanism includes two pairs of door panels. The opposite sides of the pair of door panels are hinged to the bottom of the feeding chamber. Hinge seats are fixed on the bottom surfaces of the two pairs of door panels. A first connecting rod and a second connecting rod are respectively hinged to the hinge seats. The first connecting rod and the second connecting rod form an angle downward, and the angle ends of the first connecting rod and the second connecting rod are hinged to each other through a hinge column. The hinge column is also hinged to an obliquely upward third connecting rod. The other end of the third connecting rod is connected to a first rotating motor installed on the heating furnace.
[0010] Preferably, a through groove is formed on the upper surface of the sliding block, and a first telescopic cylinder is fixed inside the sliding block. The output end of the first telescopic cylinder passes through the through groove and the end of the output end is connected to the hinge block of the clamping mechanism.
[0011] Preferably, the sliding mechanism includes a rack formed on the inner side of the track and a rotating gear fixed on the sliding block. The rotating gear meshes with the rack, and the rotating gear is connected to a third rotating motor.
[0012] Preferably, the fixing mechanism includes third telescopic cylinders symmetrically installed on both sides of the feeding chamber, and fixing blocks are fixed on the output ends of the third telescopic cylinders.
[0013] Preferably, pushing telescopic cylinders and a discharge port are respectively arranged on both sides of the heating furnace parallel to the track. A mold is installed in the discharge port, and the pushing telescopic cylinder, the discharge port and the fixing mechanism are on the same horizontal line.
[0014] Preferably, an infrared sensor is installed in the feeding chamber.
[0015] The beneficial effects of the present utility model are as follows: Through the combined use of the clamping mechanism and the conveying mechanism in the structural design of the present utility model, continuous automatic feeding of aluminum bars is realized, which not only improves the feeding efficiency and stability, but also reduces the burden on workers and ensures the safety of workers. In addition, the multi-chamber design can process multiple aluminum bars simultaneously, improving the processing efficiency of aluminum bars. Description of the Drawings:
[0016] Figure 1 It is a schematic structural diagram of the present utility model.
[0017] Figure 2 It is a schematic structural diagram of the clamping mechanism of the present utility model.
[0018] Figure 3 It is a structural sectional view of the present utility model.
[0019] Figure 4 It is Figure 3 an enlarged schematic view of B in
[0020] Figure 5 It is a schematic structural diagram of the feeding chamber and the fixing mechanism of the present utility model.
[0021] Figure 6 It is a schematic structural diagram of the pushing cylinder, the discharge port and the fixing mechanism.
[0022] Figure 7 It is another angle schematic diagram of the structure of the present utility model.
[0023] Figure 8 It is Figure 1 a schematic diagram of the structure of A in
[0024] In the figure: 1. Heating furnace; 11. Pushing telescopic cylinder; 12. Discharge port; 2. Feed chamber; 3. Fixing structure; 31. Third telescopic cylinder; 32. Fixed block; 4. Opening and closing mechanism; 41. Opposite door panel; 42. Hinge seat; 43. First connecting rod; 44. Second connecting rod; 45. Hinge column; 46. Third connecting rod; 47. First rotating motor; 5. Conveying mechanism; 51. Track; 511. Slide bar; 512. Bidirectional threaded rod; 52. Sliding mechanism; 521. Rack; 522. Rotating gear; 523. Third rotating motor; 53. Sliding block; 531. Through groove; 532. First telescopic cylinder; 6. Clamping mechanism; 61. Hinge block; 62. Main hinge rod; 63. Sub-hinge rod; 64. Ring-shaped hinge block; 65. Second telescopic cylinder. Specific implementation mode:
[0025] Combined with the attached Figure 1 The automatic feeding device for an aluminum bar heating furnace of the present utility model will be further described.
[0026] The present utility model provides an automatic feeding device for an aluminum bar heating furnace, including:
[0027] A heating furnace 1, and the interior of the heating furnace 1 is divided into a plurality of feed chambers 2;
[0028] A fixing mechanism 3, and the fixing mechanism 3 is installed in each of the feed chambers 2;
[0029] An opening and closing mechanism 4, and the opening and closing mechanism 4 is installed at the feed inlet of each of the feed chambers 2 in a matching manner;
[0030] A conveying mechanism 5, and the conveying mechanism 5 includes tracks 51 symmetrically arranged below the heating furnace 1. One end of the track 51 is slidably connected with a horizontal slide bar 511, and the other end of the track 51 is rotatably connected with a bidirectional threaded rod 512. The bidirectional threaded rod 512 is connected with a second rotating motor 513. Two sliding blocks 53 are slidably connected to the two tracks 51 through a sliding mechanism 52. A clamping mechanism 6 is connected between the two sliding blocks 53. The clamping mechanism 6 includes a hinge block 61. Symmetric main hinge rods 62 are hinged on both sides of the hinge block 61. Symmetric sub-hinge rods 63 are hinged between the two main hinge rods 62. Ring-shaped hinge blocks 64 are hinged at the ends of the two sub-hinge rods 63 away from the main hinge rods 62. The ring-shaped hinge blocks 64 are fixedly sleeved with second telescopic cylinders 65.
[0031] Further, the opening and closing mechanism 4 includes two pairs of door panels 41. The back sides of the pair of door panels 41 are hinged to the bottom of the feeding chamber 2. Hinge seats 42 are fixed on the bottom surfaces of the two pairs of door panels 41. A first connecting rod 43 and a second connecting rod 44 are respectively hinged to the hinge seats 42. The first connecting rod 43 and the second connecting rod 44 form an angle downward, and the angled ends of the first connecting rod 43 and the second connecting rod 44 are hinged to each other through a hinge column 45. The hinge column 45 is also hinged to an obliquely upward third connecting rod 46. The other end of the third connecting rod 46 is connected to a first rotating motor 47 installed on the heating furnace 1.
[0032] Further, a through groove 531 is formed on the upper surface of the sliding block 53. A first telescopic cylinder 532 is fixed inside the sliding block 53. The output end of the first telescopic cylinder 532 passes through the through groove 531 and the end of the output end is connected to the hinge block 61 of the clamping mechanism 6.
[0033] Further, the sliding mechanism 52 includes a rack 521 formed on the inner side of the track 51 and a rotating gear 522 fixed on the sliding block 53. The rotating gear 522 meshes with the rack 521, and the rotating gear 522 is connected to a third rotating motor 523.
[0034] Further, the fixing mechanism 3 includes third telescopic cylinders 31 symmetrically installed on both sides of the feeding chamber 2. A fixing block 32 is fixed on the output end of the third telescopic cylinder 31.
[0035] Further, a pushing telescopic cylinder 11 and a discharge port 12 are respectively arranged on both sides of the heating furnace 1 parallel to the track 51. A mold is installed in the discharge port 12. The pushing telescopic cylinder 11, the discharge port 12 and the fixing mechanism 3 are on the same horizontal line.
[0036] Further, an infrared sensor is installed in the feeding chamber 2.
[0037] The working principle of the present utility model is as follows: First, the aluminum rod is conveyed to the clamping mechanism 6. According to the length of the aluminum rod, the second rotating motor 513 drives the bidirectional threaded rod 512 to rotate, so that the sliding mechanism 52 moves to a suitable position. At this time, the main hinge rod 62 is in the maximum open state. Then, the second telescopic cylinder 65 on the clamping mechanism 6 drives the secondary hinge rod 63 to contract inward, so that the main hinge rod 62 clamps both ends of the aluminum rod. The third rotating motor 523 drives the rotating gear 522 to rotate and move along the rack 521, and then the sliding block 53 slides on the track 51 to below the feeding chamber 2. At this time, the double-leaf door panel 41 of the opening and closing mechanism 4 is in the open state. The first telescopic cylinder 532 drives the clamping mechanism 6 to rise to the fixing mechanism 3. The third telescopic cylinder 31 drives the fixing block 32 to fix the aluminum rod. The first rotating motor 47 rotates to make the third connecting rod 46 rotate clockwise, and then drives the mutually hinged first connecting rod 43 and second connecting rod 44 to pull down to close the double-leaf door panel 41. Repeat the above operations to send the aluminum rod into the remaining feeding chambers 2, and start processing the aluminum rod. The pushing telescopic cylinder 11 pushes the aluminum rod to the mold for processing and then pushes it out from the discharge port 12; when the infrared sensor senses that the aluminum rod in the feeding chamber 2 has been processed, the conveying mechanism 5 feeds the material again into the feeding chamber 2 to achieve automatic continuous feeding.
[0038] The above are only the preferred embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present utility model.
Claims
1. An automatic feeding device for an aluminum bar heating furnace, characterized in that, Comprising: A heating furnace (1), the interior of the heating furnace (1) being divided into a plurality of feeding chambers (2); A fixing mechanism (3), the fixing mechanism (3) being installed in each of the feeding chambers (2); An opening and closing mechanism (4), the opening and closing mechanism (4) being installed in a supporting manner at the feeding port of each of the feeding chambers (2); A conveying mechanism (5), the conveying mechanism (5) comprising tracks (51) symmetrically arranged below the heating furnace (1), one end of each track (51) being slidably connected to a transverse sliding rod (511), the other end of the track (51) being rotatably connected to a bidirectional threaded rod (512), the bidirectional threaded rod (512) being connected to a second rotating motor (513), both tracks (51) being slidably connected to sliding blocks (53) through sliding mechanisms (52), and clamping mechanisms (6) being connected to the two sliding blocks (53) and arranged oppositely, the clamping mechanism (6) comprising a hinge block (61), symmetric main hinge rods (62) being hinged on both sides of the hinge block (61), symmetric sub-hinge rods (63) being hinged between the two main hinge rods (62), ring-shaped hinge blocks (64) being hinged to the ends of the two sub-hinge rods (63) away from the main hinge rods (62), and a second telescopic cylinder (65) being fixedly sleeved on the ring-shaped hinge block (64).
2. The automatic feeding device for an aluminum bar heating furnace according to claim 1, wherein: The opening and closing mechanism (4) comprises two pairs of door panels (41), the opposite sides of the pair of door panels (41) being hinged to the bottom of the feeding chamber (2), hinge seats (42) being fixed on the bottom surfaces of the two pairs of door panels (41), a first connecting rod (43) and a second connecting rod (44) being respectively hinged to the hinge seats (42), the first connecting rod (43) and the second connecting rod (44) forming an angle downward, and the angular ends of the first connecting rod (43) and the second connecting rod (44) being hinged to each other through a hinge column (45), the hinge column (45) also being hinged to an obliquely upward third connecting rod (46), and the other end of the third connecting rod (46) being connected to a first rotating motor (47) installed on the heating furnace (1).
3. An automatic feeding device for an aluminum rod heating furnace according to claim 1, characterized in that: A through groove (531) is formed on the upper surface of the sliding block (53), a first telescopic cylinder (532) is fixed inside the sliding block (53), and the output end of the first telescopic cylinder (532) passes through the through groove (531) and the end of the output end is connected to the hinge block (61) of the clamping mechanism (6).
4. An automatic feeding device for an aluminum rod heating furnace according to claim 1, characterized in that: The sliding mechanism (52) comprises a rack (521) formed on the inner side edge of the track (51) and a rotating gear (522) fixed on the sliding block (53), the rotating gear (522) being meshed with the rack (521), and the rotating gear (522) being connected to a third rotating motor (523).
5. An automatic feeding device for an aluminum bar heating furnace according to claim 1, characterized in that: The fixing mechanism (3) comprises third telescopic cylinders (31) symmetrically installed on both sides of the feeding chamber (2), and fixing blocks (32) being fixedly connected to the output ends of the third telescopic cylinders (31).
6. The automatic feeding device for an aluminum bar heating furnace according to claim 1, wherein: On both sides of the heating furnace (1) parallel to the track (51), there are respectively arranged a pusher telescopic cylinder (11) and a discharge port (12). A mold is installed in the discharge port (12). The pusher telescopic cylinder (11), the discharge port (12) and the fixing mechanism (3) are on the same horizontal line.
7. An automatic feeding device for an aluminum rod heating furnace according to claim 1, characterized in that: An infrared sensor is installed in the feeding chamber (2).