Full-automatic sample melting machine capable of reducing weighing error

The full-automatic sample melting machine stabilizes material loading through a guided mechanical hand and synchronized rods, addressing weighing errors to improve measurement accuracy and product quality.

CN223107392UActive Publication Date: 2025-07-15CHINA CERTIFICATION & INSPECTION GRP SHANDONG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421509982.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-07-15
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The weighing error of existing melting prototypes is large, which affects the accuracy of the measurement of melting prototypes, leads to imbalance in material ratios, and thus affects product quality and performance.

Method used

The structures of guide rails, transmission teeth, robots and moving lead screws are adopted to achieve accurate measurement and weighing of the crucible through guide movement, meshing transmission and smooth movement.

Benefits of technology

It effectively reduces weighing errors, improves the measurement accuracy of the melting prototype and the accuracy of material ratio, and ensures the stability of product quality and performance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223107392U_ABST
    Figure CN223107392U_ABST
Patent Text Reader

Abstract

The full-automatic sample melting machine capable of reducing the weighing error comprises a shell and a carrying seat, a supporting frame used for supporting the shell is arranged on the outer side of the shell, and a set of sample melting cavities used for conducting sample melting operation are formed in the inner side of the upper end of the shell. The front side and the rear side of the lower end of the interior of the sample melting cavity are each provided with a set of inner supporting frames used for supporting the lower end of the corresponding guide supporting frame, and the upper ends of the inner supporting frames are provided with a set of guide supporting frames used for moving a mechanical arm used for guiding materials externally. Compared with the prior art, the sample melting machine has the following beneficial effects that the guide rail is used for guiding and moving the external manipulator for guiding materials, the transmission gear is used for mutually meshing and transmitting the guide seat belt, the manipulator is used for guiding and conveying sample melting materials, and the plurality of groups of moving lead screws are used for driving the movable bottom frame to move left and right; a crucible for melting a sample is weighed and measured by using a weighing table and a carrying seat.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of full-automatic melting sample machines, and relates to a full-automatic melting sample machine for reducing weighing errors. Background Technique

[0002] A melting sample machine is a sample preparation instrument used to prepare glass melt slices by the glass melting method to support analyses such as X-ray fluorescence analysis (XRF). The melting sample machine is mainly used to eliminate mineral effects and matrix enhanced absorption effects and provide measurement results with high precision and accuracy. Typical sample types include oxides, sulfides, silicates, etc., such as mining ores, metallurgical ores, concentrates, etc. Workers need to measure the ore weight in advance and control the crucible temperature, and perform sample melting on the ore through X-ray fluorescence analysis. If the melting sample machine cannot reduce its weighing error, it may bring a series of serious problems, which not only affect the accuracy and reliability of the equipment, but may also seriously affect the production process and product quality.

[0003] The weighing error will directly affect the accuracy of the measurement by the melting sample machine. The melting sample machine is commonly used in industries such as metallurgy and chemical industry for precise weighing and proportioning of materials. If the weighing error is large, it will lead to an imbalance in the material proportioning, thereby affecting the quality and performance of the product. For example, in the metal smelting process, if the proportioning of raw materials is inaccurate, it may lead to unstable product composition and even fail to meet customer requirements. Therefore, there is an urgent need for a full-automatic melting sample machine for reducing weighing errors to solve the above problems. Summary of the Invention

[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a full-automatic melting sample machine for reducing weighing errors and solve the problems raised in the above background technique.

[0005] The utility model is realized through the following technical solutions: a full-automatic melting sample machine for reducing weighing errors, including: a housing and a carrier seat, and a support frame for supporting the housing is arranged outside the housing;

[0006] A group of melting sample chambers for performing sample melting operations are arranged inside the upper end of the housing, and a group of inner support frames for supporting the lower ends of the guiding support frames are arranged on the front and rear sides of the lower end inside the melting sample chamber;

[0007] A group of guiding support frames for moving the manipulator for external material guiding are arranged at the upper ends of the inner support frames, and a group of guiding rails for guiding and moving the manipulator for external material guiding are arranged at the upper ends of the guiding support frames, and the manipulator for external material guiding can be guided and moved by using the guiding rails.

[0008] As a preferred embodiment, a set of motors for driving the rotary shaft to rotate and move is provided inside the inner side of the front-end guiding support frame. In front of the motors, a set of rotary shafts for driving the transmission belt is provided. The outer side of the rotary shaft is provided with transmission teeth for meshing and driving with the guiding seat belt, and the guiding seat belt can be meshed and driven by using the transmission teeth.

[0009] As a preferred embodiment, a set of guiding seat belts for driving the manipulator to move left and right is provided on the outer side of the rotary shaft. At the upper end of the guiding seat belt, a set of manipulators for guiding the sample melting material is provided. The manipulator is a LT-PG2-125 type material guiding manipulator device, and the sample melting material can be guided by using the manipulator.

[0010] As a preferred embodiment, a set of fitting seats for fitting with the guiding rail is provided at the lower end of the manipulator, and a set of movable bottom frames for connecting and fixing with the connecting frame is provided inside the inner sides of the two guiding support frames.

[0011] As a preferred embodiment, a number of moving lead screws for driving the movable bottom frame to move left and right are provided at the lower end of the movable bottom frame. The number of moving lead screws is evenly and equidistantly distributed between the two guiding support frames, and the movable bottom frame can be driven to move left and right by using the number of moving lead screws.

[0012] As a preferred embodiment, a set of connecting frames for carrying the weighing platform is provided at the upper end of the movable bottom frame. In front of the connecting frame, a set of carriers for carrying the sample melting crucible is provided. The carrier and the weighing platform are of an integral structure, and the crucible for sample melting can be weighed and measured by using the weighing platform and the carrier.

[0013] As a preferred embodiment, the movable bottom frame is connected and fixed to the number of moving lead screws. The number of moving lead screws is a synchronous operation structure, and the movable bottom frame and the connecting frame are connected and fixed by bolts. At the same time, a set of positioning fitting grooves for fitting with the movable bottom frame are provided on both left and right sides of the connecting frame.

[0014] After adopting the above technical solutions, the beneficial effects of the present utility model are as follows: The manipulator for external material guiding is guided and moved by using the guiding rail, the guiding seat belt is meshed and driven by using the transmission teeth, the sample melting material is guided by using the manipulator, the movable bottom frame is driven to move left and right by using the number of moving lead screws, and the crucible for sample melting is weighed and measured by using the weighing platform and the carrier. Description of the Drawings

[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a schematic top view structure diagram of the right front side of a full-automatic sample melting machine for reducing weighing error according to the present invention;

[0017] Figure 2 It is a schematic front view structure position diagram of a full-automatic sample melting machine for reducing weighing error according to the present invention;

[0018] Figure 3 It is a schematic top view structure diagram of the left front side of the connecting frame and the weighing table in a full-automatic sample melting machine for reducing weighing error according to the present invention;

[0019] In the figure: 100 - housing, 110 - support frame, 120 - side door, 130 - inner support frame, 140 - bottom box, 150 - sample melting cavity, 160 - guiding support frame, 170 - guiding rail, 180 - motor, 190 - rotating shaft, 200 - movable bottom frame, 210 - connecting frame, 220 - positioning groove, 230 - weighing table, 240 - carrier seat. Detailed implementation manners

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.

[0021] Please refer to Figures 1 - 3 , a full-automatic sample melting machine for reducing weighing error, comprising: a housing 100, a sample melting cavity 150, a movable bottom frame 200 and a carrier seat 240. A support frame 110 for supporting the housing 100 is provided outside the housing 100;

[0022] A group of sample melting cavities 150 for performing sample melting operations are provided inside the upper end of the housing 100. A group of inner support frames 130 for supporting the lower ends of the guiding support frames 160 are provided on both the front and rear sides of the lower end inside the sample melting cavity 150;

[0023] A set of guiding braces 160 for moving the manipulator for external material guiding is provided at the upper end of the inner support frame 130. A set of guiding rails 170 for guiding the movement of the manipulator for external material guiding is provided at the upper end of the guiding braces 160, and the manipulator for external material guiding can be guided and moved by using the guiding rails 170.

[0024] A set of motors 180 for driving the rotation and movement of the rotating shaft 190 is provided inside the front-end guiding braces 160. A set of rotating shafts 190 for driving the transmission belt is provided on the front side of the motors 180. Transmission teeth for meshing and driving with the guiding seat belt are provided on the outside of the rotating shaft 190, and the guiding seat belt can be meshed and driven by using the transmission teeth.

[0025] A set of guiding seat belts for driving the manipulator to move left and right is provided on the outside of the rotating shaft 190. A set of manipulators for guiding the molten sample material is provided at the upper end of the guiding seat belt. The manipulator is a LT-PG2-125 type material guiding manipulator device, and the molten sample material can be guided by using the manipulator.

[0026] A set of fitting seats for fitting with the guiding rails 170 is provided at the lower end of the manipulator. A set of movable bottom frames 200 for connecting and fixing with the connecting frame 210 is provided inside the two sets of guiding braces 160.

[0027] A number of moving lead screws for driving the movable bottom frame 200 to move left and right are provided at the lower end of the movable bottom frame 200. The number of moving lead screws is evenly and equidistantly distributed between the two sets of guiding braces 160, and the movable bottom frame 200 can be driven to move left and right by using the number of moving lead screws.

[0028] A set of connecting frames 210 for carrying the weighing platform 230 is provided at the upper end of the movable bottom frame 200. A set of carriers 240 for carrying the molten sample crucible is provided on the front side of the connecting frame 210. The carrier 240 and the weighing platform 230 are of an integral structure, and the crucible for molten sample can be weighed and measured by using the weighing platform 230 and the carrier 240.

[0029] Please refer to Figures 1 - 3, as the first embodiment of the utility model: in order to solve the problem that the weighing error will directly affect the measurement accuracy of the melting machine, the melting machine is often used in the metallurgical, chemical and other industries to accurately weigh and proportion materials. If the weighing error is large, it will lead to an imbalance in the material proportion, which will in turn affect the quality and performance of the product. In the metal smelting process, if the proportion of the raw materials is inaccurate, it may cause the composition of the product to be unstable, or even fail to meet the customer's requirements. First, the staff places the connecting frame 210 on the upper end of the movable base frame 200. At the same time, since the movable base frame 200 is connected and fixed with several groups of movable lead screws, the several groups of movable lead screws are synchronous operation structures, and the movable base frame 200 and the connecting frame 210 are fixed by bolts. At the same time, a group of positioning grooves 220 for mutual engagement with the movable base frame 200 are provided on both sides of the connecting frame 210. The staff uses several groups of movable lead screws to move the weighing platform 230 as a whole. When the manipulator imports external materials, the weighing platform 230 can effectively maintain stable weighing, thereby reducing the weighing error caused by shaking during movement.

[0030] See also Figures 1 - 3 , as the second embodiment of the utility model: based on the description in the above embodiments, further, since the upper end of the inner support frame 130 is provided with a group of guide supports 160 for moving the manipulator for external material guiding, the upper end of the guide support frame 160 is provided with a group of guide rails 170 for guiding the movement of the manipulator for external material guiding, when the manipulator moves along the guide rails 170, it can more stably improve the feeding effect, and reduce the impact of the movement of the manipulator on the weighing platform 230, and cause the generation of weighing errors.

[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic melting sample machine for reducing weighing error, comprising: A housing (100), a sample melting chamber (150), a movable chassis (200), a weighing platform (230), and a carrier (240), characterized in that: a support frame (110) for supporting the housing (100) is provided outside the housing (100); A set of sample melting chambers (150) for performing sample melting operations are provided inside the upper end of the housing (100), and a set of inner support frames (130) for supporting the lower ends of the guiding support frames (160) are provided on both the front and rear sides of the lower end inside the sample melting chamber (150); A set of guiding support frames (160) for moving a manipulator for external material feeding are provided at the upper ends of the inner support frames (130), and a set of guiding rails (170) for guiding the movement of the manipulator for external material feeding are provided at the upper ends of the guiding support frames (160).

2. The fully automatic sample melting machine for reducing weighing error according to claim 1, wherein: A set of motors (180) for driving the rotation and movement of a rotating shaft (190) are provided inside the front guiding support frame (160), a set of rotating shafts (190) for driving a transmission belt are provided on the front side of the motor (180), and transmission teeth for meshing and driving with a guiding seat belt are provided on the outer side of the rotating shaft (190).

3. The fully automatic sample melting machine for reducing weighing error according to claim 2, wherein: A set of guiding seat belts for driving the manipulator to move left and right are provided on the outer side of the rotating shaft (190), a set of manipulators for guiding and feeding the sample melting material are provided at the upper ends of the guiding seat belts, and the manipulator is a LT-PG2-125 type material feeding manipulator device.

4. The fully automatic sample melting machine for reducing weighing error according to claim 3, wherein: A set of fitting seats for fitting with the guiding rails (170) are provided at the lower ends of the manipulators, and a set of movable chassis (200) for connecting and fixing with a connecting frame (210) are provided inside the two guiding support frames (160).

5. The fully automatic melting sample machine for reducing weighing error according to claim 4, wherein: A number of moving lead screws for driving the movable chassis (200) to move left and right are provided at the lower end of the movable chassis (200), and the number of moving lead screws are evenly and equidistantly distributed between the two guiding support frames (160).

6. The fully automatic melting sample machine for reducing weighing error according to claim 5, characterized in that: A set of connecting frames (210) for carrying the weighing platform (230) are provided at the upper end of the movable chassis (200), a set of carriers (240) for carrying the sample melting crucible are provided on the front side of the connecting frame (210), and the carrier (240) and the weighing platform (230) are of an integral structure.

7. The fully automatic sample melting machine for reducing weighing error according to claim 5, wherein: The movable chassis (200) is connected and fixed with a number of moving lead screws, the number of moving lead screws are of a synchronous operation structure, and the movable chassis (200) and the connecting frame (210) are connected and fixed by bolts. At the same time, a set of positioning slots (220) for fitting with the movable chassis (200) are provided on both the left and right sides of the connecting frame (210).