Quality detection device for insulating material for cable

The cable insulation material quality detection device addresses low efficiency by employing a rotating and interchangeable positioning system with multiple chambers for simultaneous testing under controlled environments, improving detection speed and versatility.

CN223107421UActive Publication Date: 2025-07-15ZHEJIANG TAIHU YUANDA NEW MATERIAL CORP LTD
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Patent Information

Application Number
CN202421533714.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-07-15
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing cable insulating material quality detection devices usually only fix one test piece every time they are tested, resulting in low detection efficiency.

Method used

A quality detection device for insulating material for cables is designed, including a positioning box and a movable box, with a positioning sleeve and a movable sleeve, which can be converted between multiple detection chambers, equipped with a clamping mechanism and a lifting mechanism, so as to realize the movement detection of multiple sets of clamping structures under different temperature and humidity conditions.

Benefits of technology

It realizes rapid detection of multiple groups of insulating materials under different conditions, improves detection efficiency and flexibility, and supports the simultaneous implementation of multiple detection methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of insulation detection, in particular to a cable insulation material quality detection device, which comprises a detection device main body, a positioning box and a movable box which are mutually rotatably clamped are arranged on the detection device main body, and a positioning sleeve and a movable sleeve which are mutually rotatably inserted are respectively arranged in the positioning box and the movable box. A lower partition plate and an upper partition plate which correspond to each other in position are further arranged in the positioning box and the movable box respectively, a first detection chamber, a second detection chamber and a third detection chamber are formed between the positioning box and the movable box through the lower partition plate and the upper partition plate respectively, and the side face of the movable sleeve is connected with a clamping mechanism positioning plate; and fixing pieces are symmetrically arranged below the clamping mechanism positioning plate. The cable insulation material quality detection device is provided with a plurality of groups of clamping structures, and the clamping structures can move in different temperature control chambers, so that the insulation material can be subjected to quality detection processing under different conditions according to requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulation detection, in particular to a quality detection device for cable insulating materials. Background Technique

[0002] The insulation performance of cables is directly related to the safe operation, service life of cables, as well as the stability and reliability of the entire power system. By conducting quality inspections on cable insulating materials, the safety and reliability of cables during use can be ensured. The quality inspection of cable insulating materials is not only a key link in the production and manufacturing process but also an indispensable part of power system planning, installation, and operation and maintenance, which is of great significance for ensuring the efficient and safe power transmission.

[0003] Existing quality detection devices for cable insulating materials use detection mechanisms such as resistance testers, thermal elongation devices, and tensile testing machines to inspect the quality of insulating materials. However, during each detection, usually only one test piece is fixed, resulting in low detection efficiency. Content of the Utility Model

[0004] The purpose of the present utility model is to provide a quality detection device for cable insulating materials to solve the problem proposed in the above background technique that existing quality detection devices for cable insulating materials use detection mechanisms such as resistance testers, thermal elongation devices, and tensile testing machines to inspect the quality of insulating materials, but usually only one test piece is fixed during each detection, resulting in low detection efficiency.

[0005] To achieve the above purpose, the present utility model provides the following technical solution: A quality detection device for cable insulating materials, including a detection device main body. On the detection device main body, there are a positioning box and a movable box that are rotatably and snap-connected to each other. Inside the positioning box and the movable box, there are also a positioning sleeve and a movable sleeve that are rotatably inserted into each other. Inside the positioning box and the movable box, there are also a lower partition plate and an upper partition plate that are corresponding in position. The positioning box and the movable box respectively form a first detection chamber, a second detection chamber, and a third detection chamber through the lower partition plate and the upper partition plate. The side of the movable sleeve is connected with a clamping mechanism positioning plate, and symmetrically arranged fixing pieces are provided below the clamping mechanism positioning plate. On the opposite sides of the fixing pieces, there are respectively driving connecting plates. On the opposite sides of the driving connecting plates, clamping mechanisms corresponding in position are installed at intervals. And symmetrically connected clamp telescopic mechanisms are also provided between the driving connecting plates and the fixing pieces. The clamping parts of the clamping mechanisms are provided with anti-slip clamping pieces, so that the clamping mechanisms can rotate through the movable sleeve to switch positions between the first detection chamber, the second detection chamber, and the third detection chamber.

[0006] Preferably, a bottom box seat is provided at the bottom of the main body of the detection device, and the bottom box seat is hermetically fitted after being screwed to the positioning box and the bottom of the positioning sleeve. Moreover, a lifting mechanism is fixedly screwed in the middle of the upper end of the bottom box seat. An air vent net plate is clamped and installed on the bottom box seat, and the air vent net plate corresponds to the first detection chamber, the second detection chamber, and the third detection chamber respectively.

[0007] Preferably, the positioning box, the movable sleeve, the movable box, and the positioning sleeve are coaxial cylindrical structures. Through holes corresponding to the positions of the first detection chamber, the second detection chamber, and the third detection chamber are provided on the outer side of the positioning box. Moreover, an opening and closing door is hinged and fixed at the position of the side through hole of the positioning box, and the opening and closing door is hermetically fitted with the positioning box. Through holes corresponding to the positions of the first detection chamber, the second detection chamber, and the third detection chamber are also provided on the side of the movable box.

[0008] Preferably, a clamping and positioning plate is fixedly clamped in the movable sleeve. A rotating mechanism is installed at the lower end of the clamping and positioning plate through a rotating shaft and a coupling. Moreover, the fixed structure at the bottom of the rotating mechanism is fixedly screwed to the movable end of the upper end of the lifting mechanism.

[0009] Preferably, the positioning plate of the clamping mechanism is of a T-shaped structure, and through holes are evenly spaced at both ends of the positioning plate of the clamping mechanism. Movable mounting seats are also sleeved on both sides of the positioning plate of the clamping mechanism, and the movable mounting seats are fixedly screwed through the through holes on the fixing parts. Moreover, the lower ends of the movable mounting seats are welded to the fixing parts.

[0010] Preferably, both the lower partition plate and the upper partition plate are of a double-layer plate structure. A sealing member is embedded and fixed between the double-layer plate structures of the upper partition plate, and the sealing member is clamped and fitted with the double-layer plate structure of the lower partition plate.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: The quality detection device for the insulating material for cables is provided with multiple sets of clamping structures, and the clamping mechanism can move in different temperature control rooms, so that the insulating material can be subjected to quality detection and treatment under different conditions as required. The quality detection device for the insulating material for cables is provided with a movable box and a positioning box, so that the movable box can rotate through the positioning of the positioning box, and detection chambers are arranged in the positioning box, so that the clamping mechanism installed in the positioning box can be switched in each detection chamber. The overall structure is simple and the operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic structural diagram of a quality detection device for an insulating material for cables according to the present invention;

[0013] Figure 2 is a bottom view of the connection structure of the clamping mechanism of a quality detection device for an insulating material for cables according to the present invention through a fixing part and a positioning plate of the clamping mechanism;

[0014] Figure 3 Schematic diagram of the connection structure between the movable sleeve and the positioning sleeve of a quality detection device for insulating materials used in cables according to the present utility model;

[0015] Figure 4 Schematic diagram of the connection structure between the clamping mechanism of a quality detection device for insulating materials used in cables according to the present utility model and the fixture telescopic mechanism through the driving connection plate;

[0016] Figure 5 Schematic diagram of the connection structure between the upper partition plate and the lower partition plate of a quality detection device for insulating materials used in cables according to the present utility model through the seal.

[0017] In the figure: 1, main body of the detection device; 2, positioning box; 201, opening and closing door; 202, lower partition plate; 3, first detection chamber; 4, second detection chamber; 5, ventilation mesh plate; 6, third detection chamber; 7, movable sleeve; 701, clamping and positioning plate; 8, clamping mechanism positioning plate; 801, movable mounting seat; 9, fixing member; 10, driving connection plate; 11, clamping mechanism; 1101, anti-slip clamping piece; 12, fixture telescopic mechanism; 13, lifting mechanism; 14, bottom box seat; 15, movable box; 1501, upper partition plate; 1502, seal; 16, rotating mechanism; 17, positioning sleeve. Specific embodiments

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0019] Please refer to Figures 1-5, the present utility model provides a technical solution: a quality detection device for cable insulating material, including a detection device main body 1. There are a positioning box 2 and a movable box 15 that are rotatably and snap-connected on the detection device main body 1. A positioning sleeve 17 and a movable sleeve 7 that are rotatably inserted into each other are respectively provided in the positioning box 2 and the movable box 15. A snap-locating plate 701 is tightly snap-connected in the movable sleeve 7. The lower end of the snap-locating plate 701 is installed with a rotating mechanism 16 through a rotating shaft and a coupling. And the bottom fixed structure of the rotating mechanism 16 is screwed and fixed with the upper movable end of the lifting mechanism 13. This structure enables the lifting mechanism 13 to lift and lower the rotating mechanism 16 under the positioning of the bottom box seat 14. The rotating mechanism 16 drives the movable sleeve 7 to lift and move through the snap-locating plate 701. At the same time, the movable sleeve 7 and the movable box 15 are synchronously lifted and lowered through fixation. And through the rotational drive of the rotating mechanism 16 on the snap-locating plate 701, the movable sleeve 7 and the movable box 15 are synchronously rotated, realizing the movement processing of the clamping mechanism 11 in different detection chambers. Lower partition plates 202 and upper partition plates 1501 corresponding to each other in position are respectively provided in the positioning box 2 and the movable box 15. The lower partition plates 202 and the upper partition plates 1501 are both double-layer plate structures. A seal 1502 is fixedly embedded between the double-layer plate structures of the upper partition plate 1501. And the seal 1502 is in snap-fit with the double-layer plate structure of the lower partition plate 202. When converting the detection chamber, this structure first lifts the movable sleeve 7 and the movable box 15 through the lifting mechanism 13, then rotates the clamping mechanism 11 to the required detection chamber through the rotating mechanism 16, and then makes the upper partition plate 1501 snap into the lower partition plates 202 through the seal 1502, which can realize the sealing treatment of the detection chamber, and plays a role in heat insulation through the double-layer plate structure. And the positioning box 2 and the movable box 15 respectively form a first detection chamber 3, a second detection chamber 4, and a third detection chamber 6 through the lower partition plates 202 and the upper partition plates 1501. A bottom box seat 14 is provided at the bottom of the detection device main body 1. And the bottom box seat 14 is screwed and hermetically fitted with the bottom of the positioning box 2 and the positioning sleeve 17. And a lifting mechanism 13 is screwed and fixed in the middle of the upper end of the bottom box seat 14. A ventilation net plate 5 is snap-connected and installed on the bottom box seat 14. And the ventilation net plate 5 corresponds to the first detection chamber 3, the second detection chamber 4, and the third detection chamber 6 respectively. This structure installs existing heating mechanisms, cooling mechanisms, and humidifying mechanisms in the bottom box seat 14, which can provide different detection environments for the quality detection of cable insulating materials. And by moving the clamping mechanism 11 in different detection chambers, the cable insulating material can quickly reach the detection conditions, so as to perform quality detection processing faster. A clamping mechanism positioning plate 8 is connected to the side of the movable sleeve 7. And fixing members 9 are symmetrically provided below the clamping mechanism positioning plate 8. Driving connecting plates 10 are respectively provided on the opposite sides of the fixing members 9. The positioning box 2, the movable sleeve 7, the movable box 15, and the positioning sleeve 17 are coaxial cylindrical structures.Moreover, through holes corresponding to the positions of the first detection chamber 3, the second detection chamber 4, and the third detection chamber 6 are provided on the outer side of the positioning box 2. A swing door 201 is hinged and fixed at the position of the through hole on the side of the positioning box 2, and the swing door 201 is in sealing cooperation with the positioning box 2. Through holes corresponding to the positions of the first detection chamber 3, the second detection chamber 4, and the third detection chamber 6 are also provided on the side of the movable box 15. In this structure, the movable sleeve 7 and the movable box 15 are fixed by welding, so that the movable sleeve 7 and the movable box 15 can be lifted and rotated synchronously. After the swing door 201 is opened, the clamping mechanism 11 in the detection chamber can be processed, so that the test piece can be fixed and disassembled. Clamping mechanisms 11 corresponding in position are installed at intervals on the opposite sides of the driving connection plate 10. Clamping device telescopic mechanisms 12 are symmetrically connected between the driving connection plate 10 and the fixing member 9. The clamping part of the clamping mechanism 11 is provided with an anti-slip clip 1101, so that the clamping mechanism 11 can rotate through the movable sleeve 7 to switch positions between the first detection chamber 3, the second detection chamber 4, and the third detection chamber 6. The clamping mechanism positioning plate 8 is of a T-shaped structure, and through holes are evenly spaced at both ends of the clamping mechanism positioning plate 8. Movable mounting seats 801 are movably sleeved on both sides of the clamping mechanism positioning plate 8, and the movable mounting seats 801 are fixed by screwing through the through holes on the fixing member 9, and the lower ends of the movable mounting seats 801 are welded to the fixing member 9. In this structure, the movable mounting seats 801 are installed and positioned by the clamping mechanism positioning plate 8, so that the distance between the fixing members 9 can be adjusted, and the fixing members 9 can be fixed at the most suitable positions. The fixing members 9 play a role in installing and positioning the clamping device telescopic mechanisms 12, so that the clamping device telescopic mechanisms 12 can drive and move the driving connection plate 10 under the positioning of the fixing members 9. The clamping mechanism 11 installed through the driving connection plate 10 can clamp the test piece of the cable insulating material through the anti-slip clip 1101. By arranging multiple groups of clamping mechanisms 11, test pieces of different thicknesses can be fixed at the same time, and comparative detection processing can be realized. By stretching the test piece through the clamping device telescopic mechanism 12, the stretchability of the insulating material can be detected. Cooperating with other detection mechanisms, different aspects of detection processing can be carried out. Select a suitable detection mechanism according to the detection requirements and install the detection mechanism at a suitable position on the movable sleeve 7.

[0020] Working principle: When using this quality detection device for insulating materials for cables, first, the bottom box seat 14 enables the first detection chamber 3, the second detection chamber 4, and the third detection chamber 6 to be in high-temperature, low-temperature, and high-humidity environments respectively through the ventilation mesh plate 5. Open the opening and closing door 201 of the detection chamber where the clamping mechanism 11 is located, and sequentially fix the detection pieces of the same size between the clamping mechanisms 11 at the corresponding positions. The anti-slip clamping pieces 1101 play a role in anti-slip clamping. Then close the opening and closing door 201, and transfer the detection piece to the required detection chamber as needed. First, lift the rotating mechanism 16 through the lifting mechanism 13 to make the movable sleeve 7 and the movable box 15 rise, and the seal 1502 is pulled out from the lower partition plate 202. Then, the rotating mechanism 16 drives the movable sleeve 7 to drive the movable box 15 to rotate through the clamping and positioning plate 701. After the adjustment is completed, the lifting mechanism 13 makes the movable sleeve 7 and the movable box 15 descend again, and the seal 1502 is inserted into the lower partition plate 202 to realize the positioning of the upper partition plate 1501 and play a sealing role for this detection chamber. The positioning box 2 and the positioning sleeve 17 are respectively used for the positioning processing of the lifting and rotation of the movable box 15 and the movable sleeve 7. Since the first detection chamber 3, the second detection chamber 4, and the third detection chamber 6 are controlled in environment through the heating mechanism, cooling mechanism, and humidifying mechanism installed in the bottom box seat 14, the detection piece can quickly reach the required detection conditions in the detection chamber. Then, the quality of the detection piece is detected through the detection mechanism. Taking the tensile detection as an example, the clamp telescoping mechanism 12 drives the clamping mechanism 11 to move by driving the connecting plate 10 under the positioning of the fixing member 9, realizing the stretching of the detection piece. The movable mounting seat 801 enables the fixing position of the fixing member 9 on the clamping mechanism positioning plate 8 to be adjustable, making the detection device main body 1 more efficient to use, and thus completing a series of work.

[0021] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An insulating material quality detection device for cables, comprising a detection device main body (1), characterized in that: On the main body (1) of the detection device, there are a positioning box (2) and a movable box (15) that are rotatably and snap-connected to each other. Inside the positioning box (2) and the movable box (15), there are also a positioning sleeve (17) and a movable sleeve (7) that are rotatably inserted into each other. Inside the positioning box (2) and the movable box (15), there are also a lower partition plate (202) and an upper partition plate (1501) that are corresponding in position. Between the positioning box (2) and the movable box (15), the first detection chamber (3), the second detection chamber (4), and the third detection chamber (6) are respectively formed by the lower partition plate (202) and the upper partition plate (1501). A clamping mechanism positioning plate (8) is connected to the side of the movable sleeve (7). Symmetrically arranged below the clamping mechanism positioning plate (8) are fixing members (9). On the opposite sides of the fixing members (9), there are respectively driving connecting plates (10). At intervals on the opposite sides of the driving connecting plates (10), there are clamping mechanisms (11) that are corresponding in position. And symmetrically connected between the driving connecting plates (10) and the fixing members (9) are fixture telescoping mechanisms (12). The clamping parts of the clamping mechanisms (11) are provided with anti-slip clamping pieces (1101), so that the clamping mechanisms (11) can rotate through the movable sleeve (7) to switch positions among the first detection chamber (3), the second detection chamber (4), and the third detection chamber (6).

2. The quality inspection device for insulating material used in cables according to claim 1, characterized in that: At the bottom of the main body (1) of the detection device, there is a bottom box seat (14). The bottom box seat (14) is screwed and hermetically fitted with the bottom of the positioning box (2) and the positioning sleeve (17). In the middle of the upper end of the bottom box seat (14), a lifting mechanism (13) is screwed and fixed. A ventilation mesh plate (5) is snap-connected and installed on the bottom box seat (14), and the ventilation mesh plate (5) corresponds to the first detection chamber (3), the second detection chamber (4), and the third detection chamber (6) respectively.

3. The quality inspection device for insulating material for cables according to claim 1, characterized in that: The positioning box (2), the movable sleeve (7), the movable box (15), and the positioning sleeve (17) are coaxial cylindrical structures. Through holes corresponding to the positions of the first detection chamber (3), the second detection chamber (4), and the third detection chamber (6) are opened on the outside of the positioning box (2). At the position of the side through hole of the positioning box (2), a opening and closing door (201) is hinged and fixed. The opening and closing door (201) is hermetically fitted with the positioning box (2). Through holes corresponding to the positions of the first detection chamber (3), the second detection chamber (4), and the third detection chamber (6) are also opened on the side of the movable box (15).

4. The quality inspection device for insulating material used in cables according to claim 1, wherein: Inside the movable sleeve (7), a clamping and positioning plate (701) is clamped and fixed. The lower end of the clamping and positioning plate (701) is installed with a rotating mechanism (16) through a rotating shaft and a coupling. The bottom fixing structure of the rotating mechanism (16) is screwed and fixed with the upper movable end of the lifting mechanism (13).

5. The quality inspection device for insulating materials used in cables according to claim 1, characterized in that: The clamping mechanism positioning plate (8) is of a T-shaped structure, and through holes are evenly spaced at both ends of the clamping mechanism positioning plate (8). The two sides of the clamping mechanism positioning plate (8) are also movably sleeved with movable mounting seats (801), and the movable mounting seats (801) are fixed by screwing through the through holes on the fixing member (9), and the lower ends of the movable mounting seats (801) are fixedly welded to the fixing member (9).

6. The quality inspection device for insulating material used in cables according to claim 1, wherein: The lower partition plate (202) and the upper partition plate (1501) are both of a double-layer plate structure, and a seal (1502) is fixedly embedded between the double-layer plate structures of the upper partition plate (1501), and the seal (1502) is snap-fitted with the double-layer plate structure of the lower partition plate (202).