Vacuum steam pressure testing device
The vacuum steam pressure test device addresses the challenge of providing both vacuum and steam pressure conditions, ensuring accurate experimental data by integrating a vacuum chamber, pump, and steam generator with a sealed design, facilitating simultaneous testing without equipment change.
Patent Information
- Application Number
- CN202421500030.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The prior art lacks a test device that can provide steam pressure conditions under vacuum conditions, resulting in deviations in test data when the environment changes, affecting the accuracy of the test.
A vacuum steam pressure test device is designed, including a box, a vacuum test tank, a vacuum pump and a steam generator. The vacuum and high-pressure steam conditions are switched through sealing components and controllers to avoid environmental changes.
It realizes vacuum and high-pressure steam testing on the same device, reduces the impact of environmental changes and improves the accuracy of test data.
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Figure CN223107535U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-temperature steam test equipment, in particular to a vacuum steam pressure test device. Background Art
[0002] Vacuum test devices simulate the test of articles to be tested under vacuum conditions and are widely used in research application fields such as biochemistry, chemical industry and pharmacy, medical and health care, agricultural research, environmental protection, etc.
[0003] Currently, there is no vacuum test device that can provide both vacuum conditions and steam pressure conditions. When the test sample needs to be tested under high-pressure steam conditions, the test sample needs to be placed in another test device, which will cause environmental changes. The environmental changes will cause deviations in the test data obtained, that is, the test data of the test sample under complex working conditions cannot be comprehensively analyzed, thus affecting the persuasiveness of the test data. Therefore, it is very necessary to develop a test device that can provide both vacuum conditions and high-pressure steam conditions. Summary of the Utility Model
[0004] Based on this, in view of the problem that there is currently no vacuum test device that can provide both vacuum conditions and steam pressure conditions, a vacuum steam pressure test device is provided.
[0005] A vacuum steam pressure test device includes a box body, a vacuum test tank, a vacuum pump and a steam generator. The vacuum test tank, the vacuum pump and the steam generator are all arranged in the box body. The vacuum test tank is connected with a vacuum extraction pipe, a steam inlet pipe and a drain pipe. The vacuum extraction pipe is connected with the vacuum pump, and the steam inlet pipe is connected with the steam outlet of the steam generator.
[0006] The above-mentioned vacuum steam pressure test device can provide both vacuum conditions and high-pressure steam conditions for the test sample through the cooperation of the box body, the vacuum test tank, the vacuum pump and the steam generator, so that the test sample can complete vacuum testing and steam high-pressure testing on the vacuum steam pressure test device without replacing the machine, effectively avoiding the influence brought by environmental changes and making the test data more accurate.
[0007] In one embodiment, the vacuum test tank includes a main tank body and a tank cover. The tank cover is hinged to the main tank body. A sealing component is arranged between the tank cover and the main tank body. The sealing component includes a sealing bolt and a sealing ring. Grooves are arranged circumferentially on the tank cover and the main tank body. One end of the sealing bolt is hinged to the main tank body, and the other end of the sealing bolt passes through the groove and is connected with the sealing ring.
[0008] In one embodiment, a first thread is provided on the outer wall of the sealing plug, a clamping groove is axially provided on the sealing ring, and a second thread adapted to the first thread is provided on the inner wall of the clamping groove. The sealing ring is installed on the sealing plug by inserting the end of the sealing plug into the clamping groove and matching the first thread with the second thread.
[0009] In one embodiment, the main tank body is provided with a mounting bracket, the mounting bracket is provided with a hinge shaft, the tank cover is provided with a mounting plate, and the mounting plate is provided with a hinge shaft hole. The hinge shaft is inserted into the hinge shaft hole.
[0010] In one embodiment, the sealing assembly further includes a sealing ring. A groove is provided on the end face of the main tank body close to the tank cover. The sealing ring is installed in the groove, and the end face of the sealing ring away from the groove abuts against the end face of the tank cover.
[0011] In one embodiment, the vacuum steam pressure test device further includes a controller, and both the vacuum pump and the steam generator are electrically connected to the controller.
[0012] In one embodiment, the vacuum steam pressure test device further includes a temperature sensor. The temperature sensor is disposed inside the vacuum test tank and is communicatively connected to the controller.
[0013] In one embodiment, the vacuum steam pressure test device further includes a pressure sensor. The pressure sensor is disposed inside the vacuum test tank and is communicatively connected to the controller.
[0014] In one embodiment, a first solenoid valve is provided on the steam inlet pipe, a second solenoid valve is provided on the drain pipe, and both the first solenoid valve and the second solenoid valve are electrically connected to the controller.
[0015] In one embodiment, the vacuum steam pressure test device further includes a safety valve. The safety valve is disposed on the vacuum test tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is an assembly structure diagram of a vacuum steam pressure test device in an embodiment of the present invention;
[0017] Figure 2 is Figure 1 a decomposition diagram of the vacuum test tank in the vacuum steam pressure test device as shown;
[0018] Figure 3 is Figure 1 a schematic diagram of the internal structure of the vacuum steam pressure test device as shown.
[0019] The meanings of the reference numerals in the drawings are as follows:
[0020] 100 - Vacuum steam pressure test device;
[0021] 10 - Box body;
[0022] 20 - Vacuum test tank, 21 - Main tank body, 22 - Tank cover, 23 - Mounting rack, 24 - Hinge shaft, 25 - Mounting plate, 251 - Hinge shaft hole, 26 - Sealing assembly, 261 - Sealing bolt, 262 - Sealing ring, 263 - Sealing gasket, 27 - Notch;
[0023] 30 - Steam generator;
[0024] 40 - Roller;
[0025] 50 - Support leg;
[0026] 60 - Vacuum pump;
[0027] 70 - First electromagnetic valve,
[0028] 80 - Second electromagnetic valve,
[0029] 90 - Drainage pump;
[0030] 110 - Temperature sensor;
[0031] 120 - Pressure sensor;
[0032] 130 - Safety valve. Detailed implementation manners
[0033] In order to make the above - mentioned objects, features and advantages of the present utility model more obvious and understandable, the following will describe in detail the specific implementation manners of the present utility model with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0034] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0035] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0036] In the present utility model, unless otherwise clearly specified and defined, terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0037] In the present utility model, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature is at a higher horizontal level than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature is at a lower horizontal level than the second feature.
[0038] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation.
[0039] Please refer to Figure 1 , which is a vacuum steam pressure test device 100 according to an embodiment of the present invention, including a box body 10, a vacuum test tank 20, a vacuum pump 60 and a steam generator 30. The vacuum test tank 20, the vacuum pump 60 and the steam generator 30 are all disposed in the box body 10. The vacuum test tank 20 is connected with a vacuum extraction pipe, a steam inlet pipe and a drain pipe. The vacuum extraction pipe is connected with the vacuum pump 60, and the steam inlet pipe is connected with the steam outlet of the steam generator 30.
[0040] Please refer to Figure 2 , the vacuum test tank 20 includes a main tank body 21 and a tank cover 22. The main tank body 21 is provided with a mounting rack 23, and the mounting rack 23 is provided with a hinge shaft 24. The tank cover 22 is provided with a mounting plate 25, and the mounting plate 25 is provided with a hinge shaft hole 25. The hinge shaft 24 is inserted into the hinge shaft hole 25, and the tank cover 22 is hinged to the main tank body 21. A sealing assembly 26 is disposed between the tank cover 22 and the main tank body 21. The sealing assembly 26 includes a sealing bolt 261 and a sealing ring 262. A notch 27 is provided in the circumferential direction of the tank cover 22 and the main tank body 21. One end of the sealing bolt 261 is hinged to the main tank body 21, and the other end of the sealing bolt 261 passes through the notch 27 and is connected to the sealing ring 262. The outer wall of the sealing bolt 261 is provided with a first thread, and the inner wall of the groove of the sealing ring 262 is provided with a second thread adapted to the first thread. The sealing ring 262 is mounted on the sealing bolt 261 by inserting the end of the sealing bolt 261 into the groove and the cooperation of the first thread and the second thread.
[0041] Please refer to Figure 2, the sealing assembly 26 further includes a sealing ring 263. A groove is provided on the end face of the main tank body 21 close to the tank cover 22. The sealing ring 263 is installed in the groove, and the end face of the sealing ring 263 away from the groove abuts against the end face of the tank cover 22. The sealing ring 263 is a rubber ring or a silica gel ring. Through the sealing assembly 26, the sealing performance of the vacuum test tank 20 can be effectively improved, enabling the vacuum test tank 20 to reach the required state more quickly, reducing energy consumption, and being more environmentally friendly. The gas source can be air, can be an inert gas, or can be other special test gases. The specific type of gas source is determined according to the requirements of the test. A first solenoid valve 70 is provided on the steam inlet pipe, and a second solenoid valve 80 is provided on the drain pipe.
[0042] Please refer to Figure 3 , the vacuum steam pressure test device 100 further includes a controller (not shown in the figure). The vacuum pump 60, the steam generator 30, the first solenoid valve 70, and the second solenoid valve 80 are all electrically connected to the controller.
[0043] Please refer to Figure 3 , the vacuum steam pressure test device 100 further includes a drain pump 90. The drain pipe is connected to the drain pump 90, and the water in the vacuum test device is drained through the drain pump 90. The drain pump 90 is electrically connected to the controller.
[0044] Please refer to Figure 3 , the vacuum steam pressure test device 100 further includes a temperature sensor 110. The temperature sensor 110 is arranged in the vacuum test tank 20, and the temperature sensor 110 is communicatively connected to the controller.
[0045] Please refer to Figure 3 , the vacuum steam pressure test device 100 further includes a pressure sensor 120. The pressure sensor 120 is arranged in the vacuum test tank 20, and the pressure sensor 120 is communicatively connected to the controller.
[0046] Please refer to Figure 3 , the vacuum steam pressure test device 100 further includes a safety valve 130. The safety valve 130 is arranged on the vacuum test tank 20. When the pressure value in the vacuum test tank 20 reaches the critical pressure value of the vacuum test tank 20, the safety valve 130 opens to relieve pressure, thereby effectively improving the safety performance of the vacuum steam pressure test device 100.
[0047] Please refer to Figure 1, the vacuum steam pressure test device 100 further includes rollers 40 and feet 50. The rollers 40 are provided below the box body 10, and the feet 50 are screwed to the box body 10. By rotating the feet 50 and extending the feet 50 downward to support the rollers 40, the vacuum steam pressure test device 100 can be fixedly placed on the floor. When the feet 50 are rotated to contract upward and the rollers 40 contact the floor, the vacuum steam pressure test device 100 can be moved, which is convenient for users.
[0048] The working principle of the vacuum steam pressure test device 100 in this embodiment: During operation, the staff places the test sample in the vacuum test tube, and then sets the temperature threshold and pressure threshold required for the test. When conducting a test that requires steam participation, the controller controls the first solenoid valve 70 to open, and the steam in the steam generator 30 enters the vacuum test tank 20 through the steam inlet pipe.
[0049] When the temperature value measured by the temperature sensor 110 is greater than the temperature threshold stored in the controller, the controller controls the first solenoid valve 70 to close. When the pressure value measured by the pressure sensor 120 in the vacuum test tank 20 is not less than the pressure threshold stored in the controller, the controller controls the first solenoid valve 70 to open. In the actual application process, when the temperature value measured by the temperature sensor 110 is greater than the temperature threshold stored in the controller, and the pressure value measured by the pressure sensor 120 in the vacuum test tank 20 is less than the pressure threshold stored in the controller, the controller preferentially controls the first solenoid valve 70 to close. When the temperature value in the vacuum test tank 20 is not greater than the temperature threshold, the controller controls the first solenoid valve 70 to open; when the temperature value measured by the temperature sensor 110 is greater than the temperature threshold stored in the controller, and the pressure value measured by the pressure sensor 120 in the vacuum test tank 20 is greater than the pressure threshold stored in the controller, the controller controls the first solenoid valve 70 to close.
[0050] When the temperature value measured by the temperature sensor 110 is less than the temperature threshold stored in the controller, and the pressure value measured by the pressure sensor 120 in the vacuum test tank 20 is greater than the pressure threshold stored in the controller, the controller controls the first solenoid valve 70 to remain open and simultaneously controls the vacuum pump 60 to start.
[0051] After the steam pressure test is completed, the controller controls the first solenoid valve 70 and the vacuum pump 60 to close, and the controller controls the second solenoid valve 80 to open and the drain pump 90 to open to drain the water in the vacuum test tank 20.
[0052] When the test sample needs to be tested under vacuum conditions, the controller controls the first solenoid valve 70 to remain closed, and at the same time the controller controls the vacuum pump 60 to start to evacuate the vacuum test tank 20.
[0053] The beneficial effects of the present utility model are as follows: Through the cooperation of the box body 10, the vacuum test tank 20, the vacuum pump 60 and the steam generator 30, it can not only provide a vacuum condition for the test sample, but also provide a high-pressure steam condition, enabling the test sample to complete the vacuum test and the steam high-pressure test on the vacuum steam pressure test device 100 without replacing the machine, effectively avoiding the influence brought by environmental changes and making the test data more accurate.
[0054] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.
[0055] The above-described embodiments only represent several implementation manners of the present utility model, and the description is relatively specific and detailed. However, it should not be construed as a limitation to the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the utility model patent should be subject to the appended claims.
Claims
1. A vacuum steam pressure test device, characterized in that, It includes a box body, a vacuum test tank, a vacuum pump and a steam generator. The vacuum test tank, the vacuum pump and the steam generator are all arranged in the box body. The vacuum test tank is connected with a vacuum extraction pipe, a steam inlet pipe and a drain pipe. The vacuum extraction pipe is connected with the vacuum pump, and the steam inlet pipe is connected with the steam outlet of the steam generator.
2. The vacuum steam pressure test device according to claim 1, wherein The vacuum test tank includes a main tank body and a tank cover. The tank cover is hinged to the main tank body. A sealing assembly is arranged between the tank cover and the main tank body. The sealing assembly includes a sealing bolt and a sealing ring. Notches are arranged circumferentially between the tank cover and the main tank body. One end of the sealing bolt is hinged to the main tank body, and the other end of the sealing bolt passes through the notch and is connected with the sealing ring.
3. The vacuum steam pressure test device according to claim 2, characterized in that, A first thread is arranged on the outer wall of the sealing bolt. A clamping groove is arranged axially on the sealing ring. A second thread adapted to the first thread is arranged on the inner wall of the clamping groove. The sealing ring is installed on the sealing bolt by inserting the end of the sealing bolt into the clamping groove and the cooperation of the first thread and the second thread.
4. The vacuum steam pressure test device according to claim 2, wherein The main tank body is provided with a mounting rack. The mounting rack is provided with a hinge shaft. The tank cover is provided with a mounting plate. The mounting plate is provided with a hinge shaft hole. The hinge shaft is inserted into the hinge shaft hole.
5. The vacuum steam pressure test device according to claim 4, characterized in that, The sealing assembly further includes a sealing ring. A groove is arranged on the end face of the main tank body close to the tank cover. The sealing ring is installed in the groove. The end face of the sealing ring away from the groove abuts against the end face of the tank cover.
6. The vacuum steam pressure test device according to claim 1, wherein, It further includes a controller. The vacuum pump and the steam generator are both electrically connected to the controller.
7. The vacuum steam pressure test device according to claim 6, wherein, It further includes a temperature sensor. The temperature sensor is arranged in the vacuum test tank. The temperature sensor is communicatively connected with the controller.
8. The vacuum steam pressure test device according to claim 6, characterized in that, It further includes a pressure sensor. The pressure sensor is arranged in the vacuum test tank. The pressure sensor is communicatively connected with the controller.
9. The vacuum steam pressure test device according to claim 6, characterized in that A first solenoid valve is arranged on the steam inlet pipe. A second solenoid valve is arranged on the drain pipe. The first solenoid valve and the second solenoid valve are both electrically connected to the controller.
10. The vacuum steam pressure test device according to claim 1, wherein It further includes a safety valve. The safety valve is arranged on the vacuum test tank.